CN106285863A - A kind of diesel vehicle carbamide Double helix binary vortices SCR blender - Google Patents

A kind of diesel vehicle carbamide Double helix binary vortices SCR blender Download PDF

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Publication number
CN106285863A
CN106285863A CN201610906990.4A CN201610906990A CN106285863A CN 106285863 A CN106285863 A CN 106285863A CN 201610906990 A CN201610906990 A CN 201610906990A CN 106285863 A CN106285863 A CN 106285863A
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CN
China
Prior art keywords
carbamide
helical blade
blade
double helix
blender
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Granted
Application number
CN201610906990.4A
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Chinese (zh)
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CN106285863B (en
Inventor
袁可平
闫政
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Nanjing Hanshen Material Technology Co ltd
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According To Nanjing Kekate Emission Technology Ltd By Share Ltd
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Priority to CN201610906990.4A priority Critical patent/CN106285863B/en
Publication of CN106285863A publication Critical patent/CN106285863A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2892Exhaust flow directors or the like, e.g. upstream of catalytic device
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/20Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a flow director or deflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2610/00Adding substances to exhaust gases
    • F01N2610/02Adding substances to exhaust gases the substance being ammonia or urea
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The invention discloses a kind of diesel vehicle carbamide Double helix binary vortices SCR blender, including cylinder (1), lead (11), end cap (2), front helical blade (6), rear screw blade (10), front apron (5), urea nozzle (8), distributing damper (16);Described front helical blade (6), rear screw blade (10) are installed on described lead (11);Described cylinder (1), front apron (5), front helical blade (6), end cap (2) form unidirectional main channel;Described distributing damper (16) is installed between described front helical blade (6), rear screw blade (10);Described urea nozzle (8) is arranged on unidirectional main channel.Due to the fact that Double helix binary vortices SCR blender is placed inside cylinder, back pressure is the least, spaces compact, and carbamide atomization is uniformly;Solve by the contradiction of pressure with carbamide atomization;Solve the structure carbamide fogging problem of tight space.

Description

A kind of diesel vehicle carbamide Double helix binary vortices SCR blender
Technical field
The present invention devises a kind of diesel vehicle carbamide Double helix binary vortices SCR blender, and it can be applied and locate after aerofluxus In reason device urea SCR.
Background technology
At present, along with the country's increasingly attention to environmental law, emission of diesel engine regulation state four, the progressively enforcement of state five, Trap-oxidizer uses carbamide to reduce NOXIncreasingly come into one's own, and hydrolysis of urea becomes ability and NO after ammoniaXReact, The hydrolysis of carbamide is presently mainly and is realized by blender, but the blender used at present easily produces greater back-pressure, impact Engine power;And it is insufficient to hydrolysis of urea;Can not effectively reduce NOX, and easily just give birth to crystalline polamer.
Summary of the invention
For problems of the prior art, it is an object of the invention to overcome above-mentioned blender operation not enough, Solving back pressure big, joint gathers compact lower layout, hydrolyzes the defects such as insufficient.The present invention provides a kind of for emission aftertreatment carbamide The blender of atomization, a kind of diesel vehicle carbamide Double helix binary vortices SCR blender makes hydrolysis of urea complete, it is not easy to crystallization, quilt Forcing down, joint gathers compact;It can be widely applied to preprocessor and uses carbamide to reduce tail gas NOX
In order to reach foregoing invention purpose, the technical solution used in the present invention is: the double whirlpool of a kind of diesel vehicle carbamide Double helix Rotation SCR blender;Main by two groups of integral type blades, form several groups of passages so that air-flow forms two groups of double whirlpools in passage Rotation so that carbamide atomization is uniformly;Using advanced binary vortices structure, last binary vortices sprays in different angles, impinges upon together, Make carbamide atomization uniformly;It is characterized in that: it includes cylinder 1, lead 11, end cap 2, front helical blade 6, rear screw blade 10, front apron 5, urea nozzle 8, distributing damper 16;Described front helical blade 6, rear screw blade 10 install described lead 11 On;Described cylinder 1, front apron 5, front helical blade 6, end cap 2 form unidirectional main channel;Described distributing damper 16 is installed on described Between front helical blade 6, rear screw blade 10;Described urea nozzle 8 is arranged on unidirectional main channel.
The present invention uses front helical blade 6, rear screw blade 10 to be the spiral-shaped blade constructions of integral type, and helical blade belongs to In cold extrusion shaped or punch forming;The helical blade number of turns is in 0.5-3 encloses;And punching or punching are different in nature on helical blade Groove structure;Front helical blade 6, rear screw blade 10 are welded on lead 11 by certain angle, and spacing is the 1/2 of pitch.
According to the present invention, front helical blade, rear screw blade, when enclosing with 0.5-1, can use punching type spline structure;Adopt By turnup structure, internal punching or opposite sex groove structure.
According to the present invention, current helical blade, rear screw blade are when enclosing with 0.5-1, and flanging welded is above cylinder.
According to the present invention, the two ends of described front apron 5 are installed between described front helical blade 6, end cap 2, have peace It is loaded on described lead 11.
According to the present invention, front apron welds with helical blade, drive end bearing bracket, lead;Nozzle base is on cylinder, before being positioned at Between helical blade and end cap;Nozzle impinges upon on front helical blade with ejection carbamide.
According to the present invention, distributing damper is installed between front helical blade, rear screw blade;Aperture or abnormal shape are opened in centre Hole.
According to the present invention, being additionally provided with dividing plate blender 12 and little blanking cover 15, described dividing plate blender 12 is installed on cylinder 1 In, described little blanking cover 15 is installed on described lead 11 end.
Beneficial effect: in due to the fact that helical blade and the same cylinder of carrier, air-flow is big by sectional area, and back pressure is relatively Low;Being threadingly advanced owing to air-flow uses, constantly clash into helical blade along journey carbamide, carbamide is easier to hydrolysis, and last air-flow passes through Being divided into two strands of flow spirals to advance, last two strands of spiral air flows impinge upon together, and carbamide is easier to atomization, and ammonia mixes with waste gas Evenly;Two strands of spiral air flows hit after clashing into on cylinder, reflecting helix air-flow, advance through dividing plate blender uniformly, then Secondary hydrolysis atomization.
Accompanying drawing explanation
Fig. 1 is the diesel vehicle carbamide Double helix binary vortices SCR blender schematic diagram of the embodiment of the present invention.
Fig. 2 is the airflow path passage of the embodiment of the present invention.In figure, unidirectional main channel 100, the second gas channel 200, the Three gas channels 300.
Fig. 3 is the front helical blade of the embodiment of the present invention, rear screw blade constitutional diagram (the punching press style knot when 1 circle Structure).
Fig. 4 is the front helical blade of embodiment of the present invention punching type spline structure figure when 1 circle.
Fig. 5 is the rear screw blade of embodiment of the present invention punching type spline structure figure when 1 circle.
Fig. 6 is the front helical blade of the embodiment of the present invention, the rear screw blade constitutional diagram when 2 circle.
Fig. 7 is the front helical blade of embodiment of the present invention style structure chart when 2 circle.
Fig. 8 is the rear screw blade of embodiment of the present invention style structure chart when 2 circle.
In figure, 1. helical blade 7. nozzle base before cylinder 2. end cap 3. air inlet pipe 4. inlet flange 5. front apron 6. Seat 8. urea nozzle 9. nozzle base 10. rear screw blade 11. lead 12. dividing plate blender 13. carrier 14. liners 15. little blanking cover 16. distributing dampers.
Detailed description of the invention
The detailed description preferred forms of the present invention made below in conjunction with specific embodiments and the drawings: such as: air-flow Cross the flow direction of each passage, and injection carbamide how inside blender the operation principle such as atomization elaborate.
The diesel vehicle carbamide Double helix binary vortices SCR blender of the embodiment of the present invention, by 2 groups of helical blades, air-flow elder generation warp Crossing principal screw passage, then air-flow is divided into two groups, mixes and pass through in two groups of helical blades, forms two groups of binary vortices air-flows;Two Together, carbamide crushes stock airflow strikes further, and hydrolysis hydrolyzes finally by impinging upon cylinder, atomization, shape further above Become ammonia so that waste gas is homogenously mixed together with ammonia;Owing to Double helix binary vortices SCR blender is placed inside cylinder, the back of the body Pressing the least, spaces compact, carbamide atomization is uniformly;Solve by the contradiction of pressure with carbamide atomization;Solve the structure of tight space Carbamide fogging problem.As shown in Figure 1, 2: its architectural feature is, it includes cylinder 1, lead 11, end cap 2, front helical blade 6 The composition unidirectional main channel of prime 100, there is urea nozzle 8 unidirectional main channel 100, and urea liquid injects directly on unidirectional main channel In 100;Front helical blade 6, lead 11, rear screw blade 10, front apron 5, distributing damper 16 form two strands of gas channels;Before Helical blade 6 and rear screw blade 10 are divided into two runners.Carbamide Double helix binary vortices SCR blender: urea nozzle 8 is installed on Injection base 9, injection pedestal 7 and nozzle base 9 are positioned at upper end, unidirectional main channel 100, after injection carbamide, in unidirectional main channel In 100, waste gas drives carbamide to be threadingly advanced;Major part carbamide clashes into front helical blade 6, owing to having aperture on front helical blade 6, Part mixed airflow is directly entered the 3rd gas channel 300;Major part air-flow is threadingly advanced along main channel, is then divided into two Point, it being partly into the second gas channel 200, air-flow forms eddy current in passage;It is partly into the 3rd gas channel 300, Air-flow forms eddy current in passage, with the collision that early stage direct part mixed airflow is directly entered the 3rd gas channel 300, merges For one, last two strands of spiral air flows mutually clash into, and then clash into on cylinder 1, pass through dividing plate blender 12 the most uniformly.
The diesel vehicle carbamide Double helix binary vortices SCR blender of the present embodiment, air inlet pipe 3 is connected with inlet flange 4;Carrier 13 and liner 14 be located in cylinder 1, little blanking cover 15 is installed on lead 11 end;16 is distributing damper.
Fig. 3-8 is the front helical blade of the embodiment of the present invention, rear screw blade construction figure and constitutional diagram.
Use technical scheme: make carbamide atomization more thorough, mix with tail gas more uniform;Use advanced person Twin scroll technology, last binary vortices sprays in different angles, impinges upon together so that carbamide atomization is uniformly;Can significantly carry Rise SCR conversion efficiency;Substantially urea crystals phenomenon is stopped;Structure is extremely compact, and back pressure is low, after can be widely applied to diesel vehicle Processing system.
Above example is described only for the partial function of the present invention, but embodiment and accompanying drawing are not for limiting Determine the present invention's.Any equivalence change done in the spirit and scope without departing from present invention application or retouching, also belong to The protection domain of the present invention.Therefore protection scope of the present invention should be as the criterion with the content that claims hereof is defined.

Claims (10)

1. a diesel vehicle carbamide Double helix binary vortices SCR blender, it is characterised in that: include cylinder (1), lead (11), End cap (2), front helical blade (6), rear screw blade (10), front apron (5), urea nozzle (8), distributing damper (16);Described Front helical blade (6), rear screw blade (10) are installed on described lead (11);Described cylinder (1), front apron (5), front spiral Blade (6), end cap (2) form unidirectional main channel;Described distributing damper (16) is installed on described front helical blade (6), rear screw Between blade (10);Described urea nozzle (8) is arranged on unidirectional main channel.
Diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 1, it is characterised in that: described front spiral shell Vane sheet (6), helical blade (10) are welded on described lead (11);The helical blade number of turns is 0.5-3 circle.
Diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 2, it is characterised in that: described front spiral shell Vane sheet (6), rear screw blade (10) are welded on described lead (11) by certain angle, described front helical blade (6), after Helical blade (10) spacing is the 1/2 of pitch.
A kind of diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 1, it is characterised in that: described Front helical blade (6), rear screw blade (10) are the spiral-shaped blade constructions of integral type, helical blade belong to cold extrusion shaped or Person's punch forming.
Diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 4, it is characterised in that: described front spiral shell Vane sheet (6), helical blade (10) are welded on described cylinder (1).
6. according to the diesel vehicle carbamide Double helix binary vortices SCR blender one of claim 1 to 5 Suo Shu, it is characterised in that: institute State and on front helical blade (6), be designed with aperture or opposite sex groove structure.
7. according to the diesel vehicle carbamide Double helix binary vortices SCR blender one of claim 1 to 5 Suo Shu, it is characterised in that: institute State and on rear screw blade (10), be designed with aperture or opposite sex groove structure.
Diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 1, it is characterised in that: described front The two ends of plate (5) are installed between described front helical blade (6), end cap (2), are installed on described lead (11).
Diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 1, it is characterised in that: be additionally provided with every Plate blender (12) and little blanking cover (15), described dividing plate blender (12) is installed in cylinder (1), and described little blanking cover (15) is installed In described lead (11) end.
Diesel vehicle carbamide Double helix binary vortices SCR blender the most according to claim 1, it is characterised in that: described carbamide Nozzle (8) is installed between described front helical blade (6) and end cap (2) by nozzle base (7).
CN201610906990.4A 2016-10-18 2016-10-18 A kind of diesel vehicle urea double helix binary vortices SCR mixers Active CN106285863B (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107023361A (en) * 2017-06-16 2017-08-08 无锡威孚力达催化净化器有限责任公司 A kind of marine engine, which crouches, box safeguards tail-gas after treatment apparatus
CN108167050A (en) * 2017-12-23 2018-06-15 无锡威孚力达催化净化器有限责任公司 Cartridge type SCR post-processes mixing arrangement
CN108678843A (en) * 2018-06-28 2018-10-19 无锡恒和环保科技有限公司 A kind of diesel SCR catalytic exhaust apparatus
CN108757127A (en) * 2018-07-23 2018-11-06 无锡恒和环保科技有限公司 A kind of SCR reactants and engine exhaust mixing arrangement
CN109209582A (en) * 2018-11-19 2019-01-15 南京朗森自动化设备有限公司 adaptive urea mixer
WO2019019725A1 (en) * 2017-07-27 2019-01-31 天纳克(苏州)排放系统有限公司 Engine exhaust after-treatment mixing device, after-treatment device comprising same, and application thereof
CN110026101A (en) * 2019-04-12 2019-07-19 无锡威孚力达催化净化器有限责任公司 A kind of hydrogen cell automobile exhaust mixing arrangement
US10473018B2 (en) 2017-11-30 2019-11-12 Katcon Global S.A. Exhaust line for a vehicle
WO2020113456A1 (en) * 2018-12-05 2020-06-11 潍柴动力股份有限公司 Urea mixer and scr system
CN111608775A (en) * 2020-04-14 2020-09-01 广西玉柴机器股份有限公司 Add blue blender structure
KR102268479B1 (en) * 2020-01-22 2021-06-24 세종공업 주식회사 Reducing agent mixer having function of preventing reducer solidification
WO2022037156A1 (en) * 2020-08-18 2022-02-24 无锡威孚力达催化净化器有限责任公司 Mixing apparatus having transversely arranged dual cyclone tubes
WO2023138506A1 (en) * 2022-01-18 2023-07-27 潍柴动力股份有限公司 Selective catalytic reduction (scr) system and engine
CN108757127B (en) * 2018-07-23 2024-05-31 无锡恒和环保科技有限公司 SCR reactant and engine exhaust mixing arrangement

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CN102459835A (en) * 2009-06-19 2012-05-16 富尔西亚排气系统公司 Exhaust line with injection system
CN103270266A (en) * 2010-10-18 2013-08-28 佛吉亚排气系统有限公司 Motor vehicle exhaust line
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107023361A (en) * 2017-06-16 2017-08-08 无锡威孚力达催化净化器有限责任公司 A kind of marine engine, which crouches, box safeguards tail-gas after treatment apparatus
WO2019019725A1 (en) * 2017-07-27 2019-01-31 天纳克(苏州)排放系统有限公司 Engine exhaust after-treatment mixing device, after-treatment device comprising same, and application thereof
US10473018B2 (en) 2017-11-30 2019-11-12 Katcon Global S.A. Exhaust line for a vehicle
CN108167050A (en) * 2017-12-23 2018-06-15 无锡威孚力达催化净化器有限责任公司 Cartridge type SCR post-processes mixing arrangement
CN108678843A (en) * 2018-06-28 2018-10-19 无锡恒和环保科技有限公司 A kind of diesel SCR catalytic exhaust apparatus
CN108757127B (en) * 2018-07-23 2024-05-31 无锡恒和环保科技有限公司 SCR reactant and engine exhaust mixing arrangement
CN108757127A (en) * 2018-07-23 2018-11-06 无锡恒和环保科技有限公司 A kind of SCR reactants and engine exhaust mixing arrangement
CN109209582A (en) * 2018-11-19 2019-01-15 南京朗森自动化设备有限公司 adaptive urea mixer
WO2020113456A1 (en) * 2018-12-05 2020-06-11 潍柴动力股份有限公司 Urea mixer and scr system
CN110026101A (en) * 2019-04-12 2019-07-19 无锡威孚力达催化净化器有限责任公司 A kind of hydrogen cell automobile exhaust mixing arrangement
KR102268479B1 (en) * 2020-01-22 2021-06-24 세종공업 주식회사 Reducing agent mixer having function of preventing reducer solidification
CN111608775A (en) * 2020-04-14 2020-09-01 广西玉柴机器股份有限公司 Add blue blender structure
WO2022037156A1 (en) * 2020-08-18 2022-02-24 无锡威孚力达催化净化器有限责任公司 Mixing apparatus having transversely arranged dual cyclone tubes
WO2023138506A1 (en) * 2022-01-18 2023-07-27 潍柴动力股份有限公司 Selective catalytic reduction (scr) system and engine

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CN106285863B (en) 2018-11-13

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