CN106283441A - A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving - Google Patents
A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving Download PDFInfo
- Publication number
- CN106283441A CN106283441A CN201610789031.9A CN201610789031A CN106283441A CN 106283441 A CN106283441 A CN 106283441A CN 201610789031 A CN201610789031 A CN 201610789031A CN 106283441 A CN106283441 A CN 106283441A
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- China
- Prior art keywords
- weaving
- moisture
- guiding fabric
- super
- design
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/26—Tufting machines with provision for producing patterns
- D05C15/30—Tufting machines with provision for producing patterns by moving the tufting tools laterally
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/14—Arrangements or devices for holding or feeding the base material
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/18—Thread feeding or tensioning arrangements
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/20—Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor
Abstract
The invention discloses a kind of super-strong moisture absorbing moisture-guiding fabric method for weaving, comprise the following steps: step A, by the comprehensive analysis of factor three-dimensional during water suction moisture-guiding fabric is calculated；Employing faller gill traversing type mechanism during the weaving of step B, full-jacquard mechanism；Step C, code requirement longitude and latitude Color Scheme and set up tissue bank；And step D, carry out pegging plan operation by machine in given feature, and the parameter required for setting and the change of specific time, finally go up knitting machine and carry out manufacture finished product.The present invention a kind of super-strong moisture absorbing moisture-guiding fabric method for weaving has that technique is simple, device requirement is few, energy-saving and emission-reduction, the advantage of increase Business Economic Benefit.
Description
Technical field
The present invention relates to weaving textile technical field, be specifically related to a kind of super-strong moisture absorbing moisture-guiding fabric method for weaving.
Background technology
Tufted fabric product is widely used in slip cover, bedcover, bed blanket, platform blanket, carpet, wall coverings, curtain curtain, mouth cloth, side
Towel etc. manufacture, the common materials that wherein tufted carpet is laid as aisle and indoor ground, well known, tufted carpet
Development originate from quattrocento to be traced back to, in some countries of the Europe such as Britain, be some easy rugs.From 20th century
The forties, commercially producing of tufted carpet starts the most on a large scale, mainly the capitalist country in early days such as Great Britain and America, they
Abandon traditional handicraft, used plant equipment at a high speed instead, define tufted carpet industry.The eighties in 20th century, tufting ground
Blanket just starts to accomplish scale production in China.
External tufted carpet technology is with the Tuftco of the U.S., the Cobble company of Britain, the mountain pass industry strain formula of Japan
Commercial firm, CMC Cinema Magnetique Communication of the U.S. are main, have his own strong points technically.Tuflco company started the most constantly from the sixties in 20th century
Release tufted carpet production technology, become the leading provider of U.S.'s carpet technology.Cobble company is traditional tufting of Britain
Machine manufacturer, Products is more complete.Mountain pass Industry Co., Ltd of Japan is the tufting machine manufacturing enterprise that Asia is emerging, although
Starting is late, but development speed is the fastest.CMC Cinema Magnetique Communication is the tufting machine manufacturing enterprise being only second to Tufico in the U.S., in servo
Spool many floss height yarn feeding aspect also has the characteristic of oneself.These large-scale Zoomlions are just guide sending out of international tufting technique
Exhibition, technology is increasingly advanced, and function gets more and more.Tufted carpet technology is just high towards control accuracy, speed of production is fast, full of flourishes
The direction of sample is developed.
Tufted carpet starting ratio at home is later, and the eighties in 20th century just starts really to accomplish scale production, tufting
Machine great majority are the Tuftco company from external introduction, the mainly U.S. and the Cobble company of Britain, also have some companies to adopt
With mountain pass Industry Co., Ltd of Japan and the equipment of CMC Cinema Magnetique Communication of the U.S..The tufting machine introduced in early days is essentially all relatively backward
Equipment, hinder the modernization of China's tufting industry.Development, state is walked greatly along with China's level of production and industrial technology
Inside occur in that many tufting machine manufacturers, but, due to starting than later, inject capital into fewer relative with technology backward,
Domestic tufting industry never forms large-scale production, is substantially all and rests on small-sized desktop computer, wide cut large-scale
Tufting machine is substantially all dependence from external import.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of technique is simple, device requirement is few, energy-saving and emission-reduction, increase enterprise
The super-strong moisture absorbing moisture-guiding fabric method for weaving of economic benefit.
For solving the problems referred to above, the present invention adopts the following technical scheme that a kind of super-strong moisture absorbing moisture-guiding fabric method for weaving, bag
Include following steps:
Step A, by the comprehensive analysis of three-dimensional factor during water suction moisture-guiding fabric is calculated, provide water suction moisture-guiding fabric
Parameter selects and draws corresponding organization framework figure, and combines the main transmission machine of water suction moisture-guiding fabric desired parameters change braider
Structure and main shaft frequency conversion system；
Employing faller gill traversing type mechanism during the weaving of step B, full-jacquard mechanism, faller gill is under the driving of polymorphic type electronics roller group
After one displacement of transverse shifting, then form a lopping by longitudinal jacquard weaving, for avoiding sending out during traversing jacquard weave
Raw tufting needle and lopping hook or the interference of Tobe fork, it is stipulated that traversing process can only be positioned at the time domain space above carpet surface at tufting needle
Inside carry out；
Step C, the products characteristics of the moisture-guiding fabric sculptured textile that absorbed water by analysis polychrome, in conjunction with the skill of digital technology application
Art feature, code requirement longitude and latitude Color Scheme and set up tissue bank.
Step D, carrying out pegging plan operation by machine in given feature, parameter and specific time required for setting become
Change, finally go up knitting machine and carry out manufacturing finished product.
Further, in step, main drive gear design utilizes three-dimensional software to set up mechanical model, utilizes finite element
Method, on simulation software ADAMS and analysis software ANSYS, vibration, flexural deformation to major axis are analyzed, optimize design by
Motor, main shaft and linkage and the main drive gear of tufting needle composition, wherein changed major axis into multidiameter design by optical axis, subtract
The deflection of few axle.
Axis system variable frequency regulating speed control uses the digitized master of many motors cooperative control method design novel high speed loom
Drive mechanism, high performance-price ratio based on driving system of stepping motor and meet many motors that loom digitized and High-speed Control require
The axis system frequency-converting speed-governing control system of Collaborative Control.
Further, in stepb, polymorphic type electronics roller is mined massively and is used motor servo-control system, and it inputs arteries and veins
Punching becomes strict proportionate relationship with the angular displacement of motor, and step pitch error will not accumulate, speed and the frequency of control signal
Also becoming strict corresponding relation, capacity of resisting disturbance is strong, and can quickly start in certain frequency, stops and inverting, having again
There is auto-lock function.
Faller gill transversing mechanism uses electric cam traverse apparatus frame design, utilizes and controls servomotor drive ball wire
Thick stick, completes the electric cam of straight reciprocating motion, has the adaptation flight of steps leading to a palace hall stable, accurate, more more preferable than mechanical cam and real-time online
The abilities such as renewal.
The invention has the beneficial effects as follows:
1, use this technology, formed and there is the high denier of Z-Z-S or Z-S composite twist alveolate texture, high resiliency, superpower suction
Water leads wet fabric；
2, by driven by servomotor jacquard weave roller, yarn feeding amount and the tension force of yarn is often restrainted in accurate control；
3, achieve axis system frequency control, polymorphic type electronics roller team control, entering base fabric, to go out blanket SERVO CONTROL, faller gill horizontal
Dynamic SERVO CONTROL and yarn feeding compensation, the base fabric servo-controlled technical characterstic of shake.
Accompanying drawing explanation
Fig. 1 is the system principle of polymorphic type electronics roller group in the present invention a kind of super-strong moisture absorbing moisture-guiding fabric method for weaving
Figure；
Fig. 2 is the systematic schematic diagram of faller gill transversing mechanism in the present invention a kind of super-strong moisture absorbing moisture-guiding fabric method for weaving；
Detailed description of the invention
Below the preferred embodiments of the present invention are described in detail so that advantages and features of the invention can be easier to by
It will be appreciated by those skilled in the art that thus protection scope of the present invention is made apparent clear and definite defining.
Embodiment one
As illustrated in figs. 1 and 2, comprise the following steps:
Step A, by the comprehensive analysis of three-dimensional factor during water suction moisture-guiding fabric is calculated, provide water suction moisture-guiding fabric
Parameter selects and draws corresponding organization framework figure, and combines the main transmission machine of water suction moisture-guiding fabric desired parameters change braider
Structure and main shaft frequency conversion system；
Employing faller gill traversing type mechanism during the weaving of step B, full-jacquard mechanism, faller gill is under the driving of polymorphic type electronics roller group
After one displacement of transverse shifting, then form a lopping by longitudinal jacquard weaving, for avoiding sending out during traversing jacquard weave
Raw tufting needle and lopping hook or the interference of Tobe fork, it is stipulated that traversing process can only be positioned at the time domain space above carpet surface at tufting needle
Inside carry out；
Step C, the products characteristics of the moisture-guiding fabric sculptured textile that absorbed water by analysis polychrome, in conjunction with the skill of digital technology application
Art feature, code requirement longitude and latitude Color Scheme and set up tissue bank.
Step D, carrying out pegging plan operation by machine in given feature, parameter and specific time required for setting become
Change, finally go up knitting machine and carry out manufacturing finished product.
In step, main drive gear design utilizes three-dimensional software to set up mechanical model, utilizes FInite Element, in emulation
In software ADAMS and analysis software ANSYS, vibration, flexural deformation to major axis are analyzed, and optimize design by motor, main shaft
The main drive gear formed with linkage and tufting needle, is wherein changed major axis into multidiameter design by optical axis, reduces the change of axle
Shape amount.
Axis system variable frequency regulating speed control uses the digitized master of many motors cooperative control method design novel high speed loom
Drive mechanism, high performance-price ratio based on driving system of stepping motor and meet many motors that loom digitized and High-speed Control require
The axis system frequency-converting speed-governing control system of Collaborative Control.
In step, main drive gear design utilizes three-dimensional software to set up mechanical model, utilizes FInite Element, in emulation
In software ADAMS and analysis software ANSYS, vibration, flexural deformation to major axis are analyzed, and optimize design by motor, main shaft
The main drive gear formed with linkage and tufting needle, is wherein changed major axis into multidiameter design by optical axis, reduces the change of axle
Shape amount.
Axis system variable frequency regulating speed control uses the digitized master of many motors cooperative control method design novel high speed loom
Drive mechanism, high performance-price ratio based on driving system of stepping motor and meet many motors that loom digitized and High-speed Control require
The axis system frequency-converting speed-governing control system of Collaborative Control.
In stepb, polymorphic type electronics roller is mined massively and is used motor servo-control system, its input pulse and stepping electricity
The angular displacement of machine becomes strict proportionate relationship, step pitch error to accumulate, and speed also becomes strict with the frequency of control signal
Corresponding relation, capacity of resisting disturbance is strong, and can quickly start in certain frequency, stops and inverting, having again auto-lock function.
Faller gill transversing mechanism uses electric cam traverse apparatus frame design, utilizes and controls servomotor drive ball wire
Thick stick, completes the electric cam of straight reciprocating motion, has the adaptation flight of steps leading to a palace hall stable, accurate, more more preferable than mechanical cam and real-time online
The abilities such as renewal.
As in figure 2 it is shown, turn-key system is the core of whole system, complete parameter setting, diagnostic monitoring, man-machine interaction and flower
Type data management works, and uses the industrial computer operation by upper computer software control system.Wherein, upper computer software includes pin
GDC (G lobalD ri veController) configuration software and designed, designed patterning design to its Design of Servo Controller are soft
Part etc..
Using CA N bus to realize networked communication, communications control software realizes instruction and the transmission of signal.
Utilize DSP motion control card that motor system is processed, by execution program coding and download to servo controller
In.
Servo controller receives the parameter of curve calculating from upper computer software, setting, by corresponding Serve Motor Control
Parameter stores, thus drives the motion of servomotor and transversing mechanism.
In whole motion link, system is used half-closed loop control, improve kinematic accuracy.
The above, the only detailed description of the invention of the present invention, but protection scope of the present invention is not limited thereto, and any
The change expected without creative work or replacement, all should contain and be as the criterion at the new protection domain of this practicality.
Claims (3)
1. a super-strong moisture absorbing moisture-guiding fabric method for weaving, it is characterised in that: comprise the following steps:
Step A, by the comprehensive analysis of three-dimensional factor during water suction moisture-guiding fabric is calculated, provide water suction moisture-guiding fabric parameter
Select and draw corresponding organization framework figure, and combine the main drive gear of water suction moisture-guiding fabric desired parameters change braider with
Main shaft frequency conversion system；
Employing faller gill traversing type mechanism during the weaving of step B, full-jacquard mechanism, faller gill is horizontal under the driving of polymorphic type electronics roller group
After a mobile displacement, then form a lopping by longitudinal jacquard weaving, for avoiding generation bunch during traversing jacquard weave
Floss pin and lopping hook or the interference of Tobe fork, it is stipulated that traversing process can only be entered at the time domain space that tufting needle is positioned at above carpet surface
OK；
Step C, the products characteristics of the moisture-guiding fabric sculptured textile that absorbed water by analysis polychrome, the technology in conjunction with digital technology application is special
Levy, code requirement longitude and latitude Color Scheme and set up tissue bank.
Step D, carry out pegging plan operation by machine in given feature, the parameter required for setting and the change of specific time,
Finally go up knitting machine to carry out manufacturing finished product.
A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving the most according to claim 1, it is characterised in that: in step, main
Drive mechanism design utilizes three-dimensional software to set up mechanical model, utilizes FInite Element, at simulation software ADAMS and analysis software
On ANSYS, vibration, flexural deformation to major axis are analyzed, and optimize design by motor, main shaft and linkage and tufting needle group
The main drive gear become, is wherein changed major axis into multidiameter design by optical axis, reduces the deflection of axle.
Axis system variable frequency regulating speed control uses the digitized main transmission of many motors cooperative control method design novel high speed loom
Mechanism, high performance-price ratio based on driving system of stepping motor and meet many motors that loom digitized and High-speed Control require and work in coordination with
The axis system frequency-converting speed-governing control system controlled.
A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving the most according to claim 1, it is characterised in that: in stepb, many
Sorts of electronic roller is mined massively and is used motor servo-control system, and its input pulse becomes strict with the angular displacement of motor
Proportionate relationship.
Faller gill transversing mechanism uses electric cam traverse apparatus frame design, utilizes and controls servomotor drive ball-screw, complete
Be in line reciprocating electric cam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610789031.9A CN106283441A (en) | 2016-08-31 | 2016-08-31 | A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610789031.9A CN106283441A (en) | 2016-08-31 | 2016-08-31 | A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106283441A true CN106283441A (en) | 2017-01-04 |
Family
ID=57674102
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610789031.9A Pending CN106283441A (en) | 2016-08-31 | 2016-08-31 | A kind of super-strong moisture absorbing moisture-guiding fabric method for weaving |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104875434A (en) * | 2015-05-27 | 2015-09-02 | 江阴市悦达印染有限公司 | Fluff strip water-absorbing and water-conductive fabric with sweat-absorbent fabric layer |
| US20160069017A1 (en) * | 2013-05-15 | 2016-03-10 | Kung Chan Ko | High moisture transferable textile sheet |
| CN105711204A (en) * | 2016-02-03 | 2016-06-29 | 江阴市雅顺服饰有限公司 | Compound net layer water absorption and guide fabric |
-
2016
- 2016-08-31 CN CN201610789031.9A patent/CN106283441A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160069017A1 (en) * | 2013-05-15 | 2016-03-10 | Kung Chan Ko | High moisture transferable textile sheet |
| CN104875434A (en) * | 2015-05-27 | 2015-09-02 | 江阴市悦达印染有限公司 | Fluff strip water-absorbing and water-conductive fabric with sweat-absorbent fabric layer |
| CN105711204A (en) * | 2016-02-03 | 2016-06-29 | 江阴市雅顺服饰有限公司 | Compound net layer water absorption and guide fabric |
Non-Patent Citations (4)
| Title |
|---|
| 周其洪: ""新型高速织机的关键控制技术研究"，周其洪，第6-7页，中国博士学位论文全文数据库-信息科技辑，2010年第5期，2010年5月31日", 《中国博士学位论文全文数据库-信息科技辑》 * |
| 周赳等: "数码多色经提花织物的创新设计原理和方法，周赳等，第1-3,17页，上海纺织科技，2006年9月第34卷第9期，2006年9月30日", 《上海纺织科技》 * |
| 沈立恒等: "簇绒地毯织机伺服横动提花系统的研究，沈立恒等，第100-102页，机械设计与制造，2012年第2期，2012年2月28日", 《机械设计与制造》 * |
| 程杭杭: "地毯簇绒机簇绒针传动机构动力学分析，程杭杭，第8-9、47-48页，中国优秀硕士学位论文全文数据库-工程科技Ⅰ辑，2012年第7期，2012年7月31", 《中国优秀硕士学位论文全文数据库-工程科技Ⅰ辑》 * |
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| PB01 | Publication | ||
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170104 |