CN106282448B - Full-automatic blast furnace granulated slag taking method - Google Patents

Full-automatic blast furnace granulated slag taking method Download PDF

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CN106282448B
CN106282448B CN201610846970.2A CN201610846970A CN106282448B CN 106282448 B CN106282448 B CN 106282448B CN 201610846970 A CN201610846970 A CN 201610846970A CN 106282448 B CN106282448 B CN 106282448B
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slag
blast furnace
automatic
pool
group
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CN106282448A (en
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王得刚
全强
孟凯彪
段国建
周凡
靳征
卢伟佳
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Capital Engineering & Research Inc Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • C21B3/08Cooling slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Furnace Details (AREA)
  • Manufacture Of Iron (AREA)

Abstract

本发明提供了一种高炉水渣全自动取渣方法,该高炉水渣全自动取渣方法使用的高炉水渣全自动取渣系统包括池上自动取渣机(4)、池侧运渣设备(5)和控制系统:池上自动取渣机(4)用于将渣池(2)中的高炉水渣输送至池侧运渣设备(5);池侧运渣设备(5)能够将高炉水渣卸入驻车状态下的运渣车(6)内;控制系统能够控制该高炉水渣全自动取渣方法自动运行。该高炉水渣全自动取渣方法能够根据预先设置的程序自动运行,不需要专人值守,自动化程度高;该系统可与原有的人工吊车抓渣系统共存,方便改造,灵活性高;需要时可以把整个渣池进行环保型全封闭,对减少水渣系统的污染起到关键作用,能够带来明显的社会效益。

The present invention provides a kind of blast furnace water slag automatic slag removal method, the blast furnace water slag automatic slag removal system used in the blast furnace water slag automatic slag removal method comprises an automatic slag removal machine (4) on the pool, slag transport equipment on the side of the pool ( 5) and control system: the automatic slag extractor (4) on the pool is used to transport the blast furnace slag in the slag pool (2) to the slag transport equipment (5) on the pool side; the slag transport equipment (5) on the pool side can transfer the blast furnace water The slag is unloaded into the slag truck (6) in the parking state; the control system can control the automatic operation of the automatic slag removal method for blast furnace water slag. The blast furnace water slag automatic slag removal method can automatically run according to the preset program, does not need special personnel on duty, and has a high degree of automation; the system can coexist with the original manual crane slag grabbing system, which is convenient for modification and has high flexibility; when needed The entire slag pond can be fully enclosed in an environmentally friendly manner, which plays a key role in reducing the pollution of the water slag system and can bring obvious social benefits.

Description

一种高炉水渣全自动取渣方法A fully automatic slag removal method for blast furnace water slag

技术领域technical field

本发明涉及冶金设备领域,具体的是一种高炉水渣全自动取渣方法。The invention relates to the field of metallurgical equipment, in particular to a fully automatic blast furnace slag removal method.

背景技术Background technique

高炉冶炼时会产生高温液态的熔渣,国内通常采用沉淀过滤法水渣工艺对熔渣进行处理。高炉炉前进行水力冲渣,用水淬将熔渣击碎后,变成松散的水渣,水渣经冲渣沟进入过滤池,液态水经过滤池内的滤层过滤,在渣池底部留下固态的渣粒,然后通过人工操作桥式抓斗起重机对渣粒进行抓取、装车外运。High-temperature liquid slag is produced during blast furnace smelting, and the slag is usually treated by sedimentation and filtration water slag technology in China. Hydraulic slag flushing is carried out in front of the blast furnace, and the slag is crushed by water quenching to become loose water slag. The water slag enters the filter pool through the slag flushing ditch, and the liquid water is filtered through the filter layer in the filter pool, and remains at the bottom of the slag pool. The solid slag particles are removed, and then the slag particles are grabbed by a manually operated bridge grab crane and loaded on a truck for transportation.

抓斗起重机自动化程度低,不能助力企业实现减员增效;抓斗起重机只能进行单行程断续抓渣,作业效率低;人工操作抓斗不能实现过滤池内渣粒的彻底清理,过滤池的滤料板结速度快;抓斗作业可能破坏滤料,需设置滤料防护措施,而防护措施不利于滤料的快速更换;抓斗起重机工作耗时长,运行成本高;人工操作抓斗往运渣汽车内卸料时容易撒料,增加现场工人额外工作量;水渣系统含硫蒸汽危害操作人员身体健康。The grab crane has a low degree of automation, which cannot help the enterprise to reduce staff and increase efficiency; the grab crane can only carry out single-stroke intermittent slag grabbing, and the operation efficiency is low; manual operation of the grab can not realize the thorough cleaning of slag particles in the filter tank, and the filtration of the filter tank The speed of material compaction is fast; the grab operation may damage the filter material, and filter material protection measures need to be installed, but the protective measures are not conducive to the rapid replacement of filter material; the grab crane takes a long time to work and the operating cost is high; manual operation of the grab bucket to the slag truck It is easy to scatter materials during internal unloading, which increases the extra workload of on-site workers; the sulfur-containing steam in the water slag system endangers the health of operators.

发明内容Contents of the invention

为了解决现有的取渣和运渣效率低下的问题,本发明提供了一种高炉水渣全自动取渣方法,该高炉水渣全自动取渣方法自动化程度高,能够实现环保、节能、高效、连续作业,完全可以取代桥式抓斗起重机。In order to solve the existing problems of low efficiency of slag extraction and slag transportation, the present invention provides a fully automatic slag extraction method for blast furnace slag, which has a high degree of automation and can achieve environmental protection, energy saving and high efficiency , Continuous operation, can completely replace the bridge grab crane.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种高炉水渣全自动取渣方法,该高炉水渣全自动取渣方法采用了高炉水渣全自动取渣系统,该高炉水渣全自动取渣系统包括:池上自动取渣机、池侧运渣设备和控制系统:A fully automatic slag removal method for blast furnace slag, the blast furnace slag automatic slag removal method adopts a blast furnace slag automatic slag removal system, the blast furnace slag automatic slag removal system includes: an automatic slag removal machine on the pool, Slag handling equipment and control system:

池上自动取渣机,用于将渣池中的高炉水渣输送至池侧运渣设备;The automatic slag extractor on the pool is used to transport the blast furnace slag in the slag pool to the slag transport equipment on the side of the pool;

池侧运渣设备,设置于渣池的一侧外,能够将高炉水渣卸入驻车状态下的运渣车内;The slag transport equipment on the side of the pool is installed outside the side of the slag pool, which can unload the blast furnace slag into the slag transport vehicle in the parked state;

控制系统,能够检测运渣车是否停入预定区域,还能够控制该高炉水渣全自动取渣系统自动运行;The control system can detect whether the slag truck is parked in the predetermined area, and can also control the automatic operation of the blast furnace water slag automatic slag extraction system;

该高炉水渣全自动取渣方法包括以下步骤:The method for fully automatic slag removal of blast furnace water slag comprises the following steps:

步骤1、所述控制系统判断运渣车是否停在了预定区域内,当运渣车停在了预定区域内时,进行下一步;Step 1. The control system judges whether the slag truck is parked in the predetermined area, and when the slag truck is parked in the predetermined area, proceed to the next step;

步骤2、所述控制系统向池上自动取渣机和池侧运渣设备发出启动信号,池上自动取渣机和池侧运渣设备工作并向运渣车内卸入高炉水渣,当该高炉水渣的卸货重量达到设定值时,停止卸货。Step 2. The control system sends a start signal to the automatic slag extractor on the pool and the slag transport equipment on the pool side. The automatic slag extractor on the pool and the slag transport equipment on the pool side work and unload the blast furnace water slag into the slag transport vehicle. When the blast furnace When the unloading weight of water slag reaches the set value, the unloading is stopped.

本发明的有益效果是:The beneficial effects of the present invention are:

1、自动化程度高:全自动取渣系统能够根据预先设置的程序自动运行,不需要专人值守。1. High degree of automation: The fully automatic slag extraction system can automatically operate according to the preset program, and does not require special personnel to be on duty.

2、作业效率高:能够连续取渣,作业效率高。2. High operating efficiency: it can continuously extract slag, and the operating efficiency is high.

3、运行成本低:全自动取渣系统能够连续作业,不存在空行程耗时长的现象,可以大量节约用电。3. Low operating cost: The fully automatic slag extraction system can operate continuously, without the phenomenon of long time-consuming empty trips, which can save a lot of electricity.

4、能够避免发生人工抓渣的死角情况,减缓滤料板结,大幅提升渣池滤料的使用寿命,进而降低滤料更换费用。4. It can avoid the dead angle of manual slag grabbing, slow down the hardening of the filter material, greatly improve the service life of the filter material in the slag pool, and reduce the replacement cost of the filter material.

5、避免撒料问题:全自动取渣系统通过在固定卸料点使用犁式卸料器提高卸料效率、避免撒料问题。5. Avoid the problem of material spreading: the automatic slag removal system improves the unloading efficiency and avoids the problem of material spreading by using the plow unloader at the fixed unloading point.

6、避免含硫蒸汽危害操作人员身体健康。6. Avoid sulfur-containing steam from endangering the health of operators.

7、灵活性高:全自动取渣系统可与原有的人工吊车抓渣系统共存,方便改造。7. High flexibility: The automatic slag removal system can coexist with the original manual crane slag grabbing system, which is convenient for transformation.

8、需要时可以把整个渣池进行环保型全封闭,对减少水渣系统的污染起到关键作用,能够带来明显的社会效益。8. When necessary, the entire slag pond can be fully enclosed in an environmentally friendly manner, which plays a key role in reducing the pollution of the water slag system and can bring obvious social benefits.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.

图1是高炉水渣全自动取渣系统的轴测图。Figure 1 is an axonometric view of a blast furnace water slag automatic slag removal system.

图2是池上自动取渣机的轴测图。Figure 2 is an axonometric view of the Chishang automatic slag extractor.

图3是池侧运渣设备的侧视图。Figure 3 is a side view of the slag transport equipment on the pool side.

图4是普通链斗的结构简图Figure 4 is a schematic diagram of the structure of a common chain bucket

图5是开孔链斗的结构简图。Fig. 5 is a schematic diagram of the structure of the chain bucket with holes.

1、冲渣沟;2、渣池;3、隔墙;4、池上自动取渣机;5、池侧运渣设备;6、运渣车;7、升降机构;8、链斗机构;9、小车行走机构;10、机上胶带机;11、大车行走机构;12、运渣胶带机;13、皮带电子称;14、犁式卸料器;15、运渣胶带机的头轮;16、犁式卸料器卸料口;17、第一组传感器;18、普通链斗;19、开孔链斗;20、胶带机支架。1. Slag flushing ditch; 2. Slag pool; 3. Partition wall; 4. Automatic slag removal machine on the pool; 5. Slag transport equipment on the side of the pool; 6. Slag transport vehicle; 7. Lifting mechanism; 1. Trolley traveling mechanism; 10. On-board tape machine; 11. Cart traveling mechanism; 12. Slag transporting tape machine; 13. Belt electronic scale; 14. Plow unloader; 15. Head wheel of slag transporting tape machine; 16 , Plow unloader discharge port; 17, the first group of sensors; 18, ordinary chain bucket; 19, open hole chain bucket; 20, belt machine bracket.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and examples.

在该高炉水渣全自动取渣方法中采用了高炉水渣全自动取渣系统,该高炉水渣全自动取渣系统包括:池上自动取渣机4、池侧运渣设备5和控制系统:In the blast furnace slag automatic slag removal method, a blast furnace slag automatic slag removal system is adopted. The blast furnace slag automatic slag removal system includes: automatic slag removal machine 4 on the pool, slag transport equipment 5 on the side of the pool and a control system:

池上自动取渣机4,用于将渣池2中的高炉水渣输送至池侧运渣设备5;The automatic slag extractor 4 on the pool is used to transport the blast furnace slag in the slag pool 2 to the slag transport equipment 5 on the side of the pool;

池侧运渣设备5,设置于渣池2的一侧外,如图1和图2所示,池侧运渣设备5设置于渣池2的左侧外,池侧运渣设备5能够将池上自动取渣机4运送来的高炉水渣卸入驻车状态下的运渣车6内;The pool side slag transport equipment 5 is arranged outside the side of the slag pool 2, as shown in Figure 1 and Figure 2, the pool side slag transport equipment 5 is arranged outside the left side of the slag pool 2, and the pool side slag transport equipment 5 can The blast furnace slag transported by the Chishang automatic slag extractor 4 is unloaded into the slag truck 6 in the parking state;

控制系统,控制该高炉水渣全自动取渣方法自动运行。The control system is used to control the automatic operation of the automatic slag removal method for blast furnace water slag.

在本实施例中,池上自动取渣机4含有链斗机构8、升降机构7、大车行走机构11、小车行走机构9和机上胶带机10,池上自动取渣机4位于渣池2的上方,链斗机构8能够将高炉水渣从渣池2的底部运到大车行走机构11上部的机上胶带机10,机上胶带机10能够将高炉水渣运到渣池2的一侧外,即将高炉水渣运至池侧运渣设备5,大车行走机构11能够带动链斗机构8沿渣池2的长度方向(即图2中的X轴方向)移动取渣,小车行走机构9能够带动链斗机构8沿渣池2的宽度方向(即图2中的Y轴方向)移动取渣,升降机构7能够提升链斗机构8的高度。该池上自动取渣机4的具体构造和工作过程已经在中国专利CN 203820805U,公开日期2014年9月10日的《水渣自动取渣装置》中公开,本申请不再详细介绍。In this embodiment, the Chishang automatic slag removal machine 4 includes a chain bucket mechanism 8 , a lifting mechanism 7 , a cart traveling mechanism 11 , a trolley traveling mechanism 9 and an on-board tape machine 10 , and the Chishang automatic slag removal machine 4 is located above the slag pool 2 , the chain bucket mechanism 8 can transport the blast furnace slag from the bottom of the slag pool 2 to the on-machine tape conveyor 10 on the upper part of the cart traveling mechanism 11, and the on-machine tape conveyor 10 can transport the blast furnace slag to one side of the slag pool 2, that is, Blast furnace water slag is transported to the slag transport equipment 5 on the side of the pool. The cart traveling mechanism 11 can drive the chain bucket mechanism 8 to move along the length direction of the slag pool 2 (that is, the X-axis direction in FIG. 2 ), and the trolley traveling mechanism 9 can drive the The chain bucket mechanism 8 moves along the width direction of the slag pool 2 (that is, the Y-axis direction in FIG. 2 ), and the lifting mechanism 7 can raise the height of the chain bucket mechanism 8 . The specific structure and working process of the automatic slag removal machine 4 on the pool have been disclosed in the Chinese patent CN 203820805U, "Automatic slag removal device for water slag" with a publication date of September 10, 2014, and will not be introduced in detail in this application.

另外,本发明中采用了链斗机构8将水渣从渣池2的底部运到大车行走机构11上部的机上胶带机10,链斗机构8也可以采用其他装置,即任何能够将水渣从渣池2的底部运到大车行走机构11上部的装置均可,例如:可以使用螺旋输送机替代链斗机构8实现此项功能。为了工艺上的操作方便,渣池2的中间有一道隔墙3把渣池2分为如图1和图2所示的左右两个部分,水渣经Y型的冲渣沟1呈进入渣池2的左右两个部分,升降机构7可以把链斗机构8提升到一定高度后,在小车行走机构9的带动下沿宽度方向行走,跨过隔墙3后到另一侧渣池继续取渣作业。In addition, in the present invention, the chain bucket mechanism 8 is adopted to transport the water slag from the bottom of the slag pool 2 to the on-board tape machine 10 on the upper part of the cart traveling mechanism 11. The chain bucket mechanism 8 can also use other devices, that is, any device that can transport the water slag The device that is transported to the top of the cart traveling mechanism 11 from the bottom of the slag pool 2 can be used, for example: a screw conveyor can be used to replace the chain bucket mechanism 8 to realize this function. For the convenience of technological operation, there is a partition wall 3 in the middle of the slag pool 2 to divide the slag pool 2 into left and right parts as shown in Figure 1 and Figure 2. For the left and right parts of the pool 2, the lifting mechanism 7 can lift the chain bucket mechanism 8 to a certain height, and then walk along the width direction under the drive of the trolley running mechanism 9, and then go to the other side of the slag pool to continue picking up after crossing the partition wall 3 Slag work.

在本实施例中,池侧运渣设备5含有运渣胶带机12、犁式卸料器14和胶带机支架20,机上胶带机10位于运渣胶带机12的上方,如图2所示,机上胶带机10的头部与运渣胶带机12相对应,机上胶带机10能够将高炉水渣运至池侧运渣设备5的运渣胶带机12,运渣胶带机12和犁式卸料器14均固定于胶带机支架20上,运渣胶带机12和犁式卸料器14的位置要高于运渣车6,从而能够向运渣车6内卸货,池侧运渣设备5运送的高炉水渣能够从运渣胶带机12的头部和犁式卸料器14处卸入驻车状态下的运渣车6内。In this embodiment, the pool side slag transporting equipment 5 includes a slag transporting tape conveyor 12, a plow unloader 14 and a tape conveyor support 20, and the on-machine tape conveyor 10 is located above the slag transporting tape machine 12, as shown in Figure 2, The head of the on-machine belt conveyor 10 corresponds to the slag conveyor 12. The on-machine belt conveyor 10 can transport the blast furnace slag to the slag conveyor 12 of the slag conveyor 5 on the pool side, the slag conveyor 12 and the plow discharge The conveyors 14 are all fixed on the belt machine bracket 20, and the positions of the slag belt conveyor 12 and the plow unloader 14 are higher than the slag truck 6, so that they can be unloaded into the slag truck 6, and the slag conveyor equipment 5 on the side of the pool is transported The blast furnace slag can be unloaded from the head of the slag belt conveyor 12 and the plow unloader 14 into the slag truck 6 in the parking state.

在本实施例中,运渣胶带机12的传送方向与渣池2的长度方向相同,运渣胶带机12的传送方向与机上胶带机10的传送方向垂直,运渣胶带机12的头部与犁式卸料器14之间的距离可以根据胶带速度和运渣车6的车厢尺寸进行调整,具体的可以通过改变犁式卸料器14的安装位置来实现。设置犁式卸料器14是由于运渣车6长度较大,一般约为5.5m,因此一个卸料点不能把汽车装满,需要在卸料过程中由汽车司机配合移动汽车才能完成装料任务。运渣胶带机12靠近头部适当距离安装犁式卸料器14后,水渣在运渣胶带机12的运输下可以从胶带机的头轮15以及犁式卸料器的卸料口16两个位置卸入运渣汽车6,卸料过程中不用移动汽车就可以完成装料,真正实现无人值守的全自动化取渣作业。另外,根据运渣车6的长度可能有多种,犁式卸料器14也可以设置多个,犁式卸料器14之间距离也可以根据实际需要进行设计。In this embodiment, the conveying direction of the slag belt conveyor 12 is the same as the length direction of the slag pool 2, the conveying direction of the slag conveyor 12 is perpendicular to the conveying direction of the on-board belt conveyor 10, and the head of the slag conveyor 12 is in line with the The distance between the plow unloaders 14 can be adjusted according to the belt speed and the compartment size of the slag truck 6 , specifically by changing the installation position of the plow unloaders 14 . The plow unloader 14 is set because the length of the slag truck 6 is relatively large, generally about 5.5m, so one unloading point cannot fully fill the car, and the car driver needs to cooperate with the mobile car to complete the loading during the unloading process. Task. After the plow type unloader 14 is installed at an appropriate distance near the head of the slag belt conveyor 12, the water slag can be transported from the head wheel 15 of the belt conveyor and the discharge port 16 of the plow unloader under the transportation of the slag belt conveyor 12. Unloading into the slag truck 6 at one position, the loading can be completed without moving the car during the unloading process, truly realizing the unattended fully automatic slag removal operation. In addition, depending on the length of the slag truck 6, there may be multiple types, and multiple plow unloaders 14 can also be provided, and the distance between the plow unloaders 14 can also be designed according to actual needs.

在本实施例中,该控制系统含有第一组传感器17、皮带电子称13和控制单元,该控制单元为PLC控制系统,第一组传感器17能够检测运渣车6是否停入运渣胶带机12的头部和犁式卸料器14下方的预定区域;皮带电子称13能够检测池侧运渣设备5向运渣车6内卸入高炉水渣的重量;控制单元与池上自动取渣机4、池侧运渣设备5、第一组传感器17和皮带电子称13连接。In this embodiment, the control system includes a first group of sensors 17, a belt electronic scale 13 and a control unit, the control unit is a PLC control system, and the first group of sensors 17 can detect whether the slag truck 6 stops in the slag belt conveyor The head of 12 and the predetermined area under the plow unloader 14; the belt electronic scale 13 can detect the weight of blast furnace slag unloaded into the slag truck 6 by the slag transport equipment 5 on the pool side; the control unit and the automatic slag extractor on the pool 4. The pool side slag transport equipment 5, the first group of sensors 17 are connected with the belt electronic scale 13.

当运渣车6开到运渣胶带机12头部下方的预定区域后,当第一组传感器17检测到运渣车6到位后向控制单元发出信号,该控制单元向池上自动取渣机4和池侧运渣设备5发出信号,使池上自动取渣机4和池侧运渣设备5根据设定好的程序自动启动,开始取渣和运渣作业。该高炉水渣全自动取渣方法通过两个固定卸料点往运渣车6内部装料,如图3所示,当运渣胶带机12上的皮带电子称13检测到一定重量的水渣已经卸入运渣车6后向该控制单元发出信号,该控制单元向池上自动取渣机4和池侧运渣设备5发出信号,使池上自动取渣机4和池侧运渣设备5根据设定好的程序自动停机,完成取渣和运渣作业。After the slag transporter 6 drives to the predetermined area below the head of the slag transporter 12, when the first group of sensors 17 detects that the slag transporter 6 is in place, it sends a signal to the control unit, and the control unit sends a signal to the automatic slag removal machine 4 on Chishang. Send a signal to the slag transporting equipment 5 on the pool side, so that the automatic slag removal machine 4 on the pool and the slag transporting equipment 5 on the pool side are automatically started according to the set program, and the slag extraction and slag transporting operations are started. The blast furnace water slag automatic slag removal method is loaded into the slag truck 6 through two fixed unloading points, as shown in Figure 3, when the belt electronic scale 13 on the slag belt conveyor 12 detects a certain weight of water slag After being unloaded into the slag truck 6, a signal is sent to the control unit, and the control unit sends a signal to the automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side, so that the automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side The set program will automatically stop and complete the operation of slag extraction and slag transportation.

为了进一步提高该高炉水渣全自动取渣方法的自动化程度及应用范围,第一组传感器17设置于运渣胶带机12头部的下方,第一组传感器17由设置在所述预定区域的边缘的多个光电传感器组成,该多个光电传感器沿该预定区域的长度方向和宽度方向均匀间隔排布。相邻的两个所述光电传感器之间的距离为10cm~30cm,第一组传感器17还能够检测运渣车6的长度和宽度。该控制系统还含有用于检测运渣车6高度的第二组传感器,该第二组传感器与该控制单元连接,该第二组传感器位于运渣胶带机12头部的下方,该第二组传感器由设置在所述预定区域的边缘的多个光电传感器组成,该多个光电传感器沿该预定区域的高度方向均匀间隔排布,相邻的两个所述光电传感器之间的距离为10cm~30cm。第一组传感器17和第二组传感器均可以探测传感器与运渣车6之间的距离和传感器前方是否有运渣车6,第一组传感器17和第二组传感器能将检测到的结果发送至控制单元,这样设置第一组传感器17和该第二组传感器后,不但可以判断运渣车6是否停在了预定区域内,还可以根据运渣车6的长度、宽度和高度进一步判断运渣车6的大小及载重量,从而设定该高炉水渣全自动取渣方法向运渣车6的卸货量。In order to further improve the degree of automation and the scope of application of the fully automatic slag removal method for blast furnace water slag, the first group of sensors 17 is arranged under the head of the slag belt conveyor 12, and the first group of sensors 17 is arranged on the edge of the predetermined area It is composed of a plurality of photoelectric sensors, and the plurality of photoelectric sensors are arranged at regular intervals along the length direction and width direction of the predetermined area. The distance between two adjacent photoelectric sensors is 10cm-30cm, and the first group of sensors 17 can also detect the length and width of the slag truck 6 . The control system also contains a second group of sensors for detecting the height of the slag truck 6, the second group of sensors is connected with the control unit, the second group of sensors is located under the head of the slag conveyor 12, the second group The sensor is composed of a plurality of photoelectric sensors arranged on the edge of the predetermined area, and the plurality of photoelectric sensors are evenly spaced along the height direction of the predetermined area, and the distance between two adjacent photoelectric sensors is 10cm- 30cm. Whether the first group of sensors 17 and the second group of sensors can detect the distance between the sensor and the slag truck 6 and whether there is a slag truck 6 in front of the sensor, the first group of sensors 17 and the second group of sensors can send the detected results To the control unit, after the first group of sensors 17 and the second group of sensors are set in this way, not only can it be judged whether the slag truck 6 is parked in a predetermined area, but also the length, width and height of the slag truck 6 can be further judged The size and load capacity of the slag truck 6 are used to set the unloading capacity of the blast furnace water slag automatic slag removal method to the slag truck 6 .

另外,该控制系统还含有提示单元,该提示单元与该控制单元连接,该提示单元含有扬声器和显示器,该提示单元能够通过语音、文字、动画等多种手段提示运渣车6的驾驶员是否停入了该预定区域,以及是否已经完成卸货。该提示单元在运渣车6没有停入该预定区域时还可以提示司机应该如何移动车辆以尽快至预定区域。In addition, the control system also includes a prompt unit, which is connected to the control unit. The prompt unit includes a speaker and a display. The prompt unit can prompt the driver of the slag truck 6 through various means such as voice, text, and animation. Parked in the predetermined area, and whether unloading has been completed. The prompting unit can also prompt the driver how to move the vehicle to arrive at the predetermined area as soon as possible when the slag truck 6 is not parked in the predetermined area.

下面介绍一种高炉水渣全自动取渣方法,该高炉水渣全自动取渣方法采用了上述高炉水渣全自动取渣系统,该高炉水渣全自动取渣方法包括以下步骤:A kind of blast furnace slag automatic slag removal method is introduced below. The blast furnace slag automatic slag removal method adopts the blast furnace slag automatic slag removal system. The blast furnace slag automatic slag removal method includes the following steps:

步骤1、控制系统判断运渣车6是否停在了预定区域内,当运渣车6停在了预定区域内时,进行下一步;当运渣车6没有停在预定区域内时,提醒司机移动运渣车6至预定区域内。例如,可以事先将可能来拉运的运渣车6的长度、宽度和高度信息输入该控制单元,第一组传感器17和第二组传感器根据传感器与运渣车6之间的距离和传感器前方是否有运渣车6的数据信号发送至控制单元,该控制单元根据该信号计算出运渣车6的当前位置、外形尺寸和载重量等信息,接下来判断运渣车6是否停在了预定区域内,当运渣车6停在了预定区域内时,该提示单元提示司机可以进行下一步;当运渣车6没有停在预定区域内时,该提示单元提醒司机移动运渣车6至预定区域内。Step 1. The control system judges whether the slag truck 6 is parked in the predetermined area, and when the slag truck 6 stops in the predetermined area, proceed to the next step; when the slag truck 6 is not parked in the predetermined area, remind the driver Move the slag truck 6 to the predetermined area. For example, the length, width and height information of the slag truck 6 that may be pulled and transported can be input into the control unit in advance, and the first group of sensors 17 and the second group of sensors are based on the distance between the sensor and the slag truck 6 and the distance in front of the sensor. Whether there is a data signal of the slag truck 6 is sent to the control unit, and the control unit calculates the current position, external dimensions and load capacity of the slag truck 6 based on the signal, and then judges whether the slag truck 6 stops at the predetermined position. In the area, when the slag truck 6 is parked in the predetermined area, the prompt unit will prompt the driver to proceed to the next step; when the slag truck 6 is not parked in the predetermined area, the prompt unit will remind the driver to move the slag truck 6 to within the predetermined area.

步骤2、控制单元向池上自动取渣机4和池侧运渣设备5发出启动信号,池上自动取渣机4和池侧运渣设备5工作并向运渣车6内卸入高炉水渣,当该高炉水渣的卸货重量达到设定值时,停止卸货(即控制单元向池上自动取渣机4和池侧运渣设备5发出停止工作的信号)。具体的,池上自动取渣机4和池侧运渣设备5在工作的同时,皮带电子称13将实时检测到的运渣胶带机12已经输送的水渣重量信号发送至控制单元,当已经输送的水渣重量与运渣车6的载重量相对应时,该控制单元向池上自动取渣机4和池侧运渣设备5发出信号,使池上自动取渣机4和池侧运渣设备5根据设定好的程序自动停机,完成取渣和运渣作业。假设运渣车6的装载量为40吨,安装在池侧运渣系统的皮带电子称13检测到40吨重量的渣粒已经卸入运渣车6时,向PLC控制系统发出信号,全自动取渣系统自动停机,取渣作业结束。然后,该提示单元提醒司机装车完毕可以开走运渣车6。Step 2. The control unit sends a start signal to the automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side. The automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side work and unload the blast furnace slag into the slag transport truck 6. When the unloading weight of the blast furnace slag reaches the set value, stop unloading (that is, the control unit sends a signal to stop working to the automatic slag extractor 4 on the pool and the slag transporting equipment 5 on the pool side). Specifically, while the automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side are working, the belt electronic scale 13 sends the real-time detected slag weight signal that has been transported by the slag transport belt machine 12 to the control unit. When the weight of water slag in the water corresponds to the load capacity of the slag transporter 6, the control unit sends a signal to the automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side, so that the automatic slag extractor 4 on the pool and the slag transport equipment 5 on the pool side According to the set program, it will automatically stop and complete the operation of slag extraction and slag transportation. Assuming that the loading capacity of the slag truck 6 is 40 tons, when the belt electronic scale 13 installed in the slag transportation system on the side of the pool detects that 40 tons of slag particles have been unloaded into the slag truck 6, it will send a signal to the PLC control system, fully automatic The slag extraction system stops automatically, and the slag extraction operation ends. Then, the prompting unit reminds the driver that the slag truck 6 can be driven away after loading.

该高炉水渣全自动取渣系统在各种传感器和PLC控制系统的作用下,无需专人值守,能够在渣池内连续进行取渣作业,把渣粒从渣池2底部取出后卸入运渣汽车。从功率来看,传统应用的桥式抓斗起重机总功率约为205kW,全自动取渣系统总功率130kW,仅为原来桥式抓斗起重机功率的63%;从工作能力来看,桥式抓斗起重机由于是单行程断续作业,其工作能力约为150t/h,而全自动取渣系统可以实现不间断的连续作业,其工作能力可达300t/h。总体来说,使用全自动取渣系统运行成本低,可以节电约60%。该高炉水渣全自动取渣系统通过固定卸料点对运渣汽车进行卸料,能够避免发生人工操作抓斗起重机不当导致的渣粒撒料问题。Under the action of various sensors and PLC control system, the automatic slag extraction system for blast furnace slag can continuously carry out slag extraction operations in the slag pool without special personnel on duty, and unload the slag particles from the bottom of the slag pool 2 into the slag truck . In terms of power, the total power of the traditional bridge grab crane is about 205kW, and the total power of the fully automatic slag removal system is 130kW, which is only 63% of the power of the original bridge grab crane; Because the bucket crane is a single-stroke intermittent operation, its working capacity is about 150t/h, while the automatic slag extraction system can realize uninterrupted continuous operation, and its working capacity can reach 300t/h. Generally speaking, the operation cost of the automatic slag removal system is low, and about 60% of electricity can be saved. The blast furnace water slag automatic slag removal system unloads the slag transport truck through a fixed unloading point, which can avoid the problem of slag particle scattering caused by improper manual operation of the grab crane.

另外,对于过滤效果好的渣池,由于冲渣水得到充分过滤,渣中含水量仅为13%左右,类似于湿沙状态,链斗机构8使用普通链斗18即可;对于过滤效果较差的渣池,如果渣中含水较多,可以在链斗上开孔,加工为开孔链斗19,在链斗把水渣向上提升的过程中完成充分过滤,然后通过机上胶带机、池侧运渣系统卸入运渣汽车,如图4和图5所示。In addition, for the slag pool with good filtering effect, since the slag flushing water is fully filtered, the water content in the slag is only about 13%, which is similar to the state of wet sand, and the chain bucket mechanism 8 can use the ordinary chain bucket 18; For poor slag tanks, if the slag contains a lot of water, holes can be opened on the chain bucket and processed into an open-hole chain bucket 19, and the water slag is fully filtered during the process of lifting the water slag upwards by the chain bucket, and then passed through the on-board belt machine, pool, etc. The side slag transport system is unloaded into the slag transport truck, as shown in Figure 4 and Figure 5.

沉淀过滤法水渣工艺在冲渣过程中会产生大量含硫蒸汽,因此可以根据需要在冲渣时对渣池2进行环保型全封闭,对减少水渣系统的污染起到关键作用。例如,该高炉水渣全自动取渣系统还包括能够自动对渣池2进行全封闭的保护盖,该保护盖设置于渣池2的上端,该保护盖的材质可以为金属或非金属,该保护盖与所述控制系统连接,由于全自动取渣系统可以实现无人值守作业,因此该保护盖与所述控制系统接后可以使用该保护盖把整个渣池(或者也可以将整个的高炉水渣全自动取渣系统)全部封闭,仅保留运渣汽车6的出入口。在保护盖上设置带动力机构的排汽管道,把有害气体(含硫蒸汽)引出处理。这样可以避免渣池2内有害气体直接排放到空气中造成环境污染。The sedimentation and filtration slag process will generate a large amount of sulfur-containing steam during the slag flushing process. Therefore, the slag pool 2 can be fully enclosed in an environmentally friendly manner during slag flushing as required, which plays a key role in reducing pollution of the slag system. For example, the blast furnace water slag automatic slag removal system also includes a protective cover that can automatically fully seal the slag pool 2. The protective cover is arranged on the upper end of the slag pool 2. The material of the protective cover can be metal or non-metal. The protective cover is connected with the control system. Since the automatic slag removal system can realize unattended operation, after the protective cover is connected with the control system, the entire slag pool (or the entire blast furnace can also be removed) The water slag automatic slag extraction system) is all closed, and only the entrance and exit of the slag transport vehicle 6 are reserved. An exhaust pipe with a power mechanism is arranged on the protective cover to lead out harmful gas (sulphur-containing steam) for treatment. In this way, harmful gases in the slag pool 2 can be avoided from being directly discharged into the air to cause environmental pollution.

本发明中的高炉水渣全自动取渣方法能够根据预先设置的程序自动运行,不需要专人值守,自动化程度高;该系统够连续作业,不但可以大量节约用电,而且能够避免发生人工抓渣的死角情况,减缓滤料板结,大幅提升渣池滤料的使用寿命,进而降低滤料更换费用,运行成本低;该系统可与原有的人工吊车抓渣系统共存,方便改造,灵活性高;该系统通过固定卸料点对运渣汽车进行卸料,避免发生人工操作不当导致的水渣撒料问题;需要时可以把整个渣池进行环保型全封闭,对减少水渣系统的污染起到关键作用,能够带来明显的社会效益。The fully automatic slag removal method for blast furnace water slag in the present invention can run automatically according to the preset program, does not need special personnel to be on duty, and has a high degree of automation; the system is capable of continuous operation, not only can save a lot of electricity, but also can avoid manual slag grabbing The dead angle of the filter material is slowed down, the service life of the filter material in the slag pool is greatly improved, and the replacement cost of the filter material is reduced, and the operating cost is low; the system can coexist with the original manual crane slag grabbing system, which is convenient for modification and has high flexibility ; The system unloads slag trucks through fixed unloading points, avoiding the problem of water slag spreading caused by improper manual operation; when necessary, the entire slag pool can be fully enclosed in an environmentally friendly manner, which plays a significant role in reducing the pollution of the water slag system It plays a key role and can bring obvious social benefits.

以上所述,仅为本发明的具体实施例,不能以其限定发明实施的范围,所以其等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本发明中的技术特征与技术特征之间、技术特征与技术方案之间、技术方案与技术方案之间均可以自由组合使用。The above is only a specific embodiment of the present invention, and cannot limit the scope of the invention, so the replacement of its equivalent components, or the equivalent changes and modifications made according to the patent protection scope of the present invention, should still fall within the scope of this patent. category. In addition, the technical features and technical features, technical features and technical solutions, and technical solutions and technical solutions in the present invention can be used in free combination.

Claims (4)

1. a kind of blast furnace granulated slag Full-automatic picking slag method, which is characterized in that the blast furnace granulated slag Full-automatic picking slag method uses height Stove grain slag Full-automatic picking slag system, the blast furnace granulated slag Full-automatic picking slag system include:Automatic hindering machine (4), pond side are mucked haulage on pond Equipment (5) and control system:
Automatic hindering machine (4) on pond is mucked haulage equipment (5) for the blast furnace granulated slag in slag bath (2) to be delivered to pond side;It is automatic on pond Hindering machine (4) contains chain bucket mechanism (8), elevating mechanism (7), cart walking mechanism (11), running gear for trolley (9) and machine gluing Band machine (10), automatic hindering machine (4) is located at the top of slag bath (2) on pond, and chain bucket mechanism (8) can be by blast furnace granulated slag from slag bath (2) the machine adhesive tape machine (10) on cart walking mechanism (11) top is transported in bottom, and machine adhesive tape machine (10) can be by blast furnace granulated slag It transports to outside the side of slag bath (2), cart walking mechanism (11) can drive chain bucket mechanism (8) to be moved along the length direction of slag bath (2) It is dynamic to take slag, running gear for trolley (9) that chain bucket mechanism (8) be driven to be moved along the width direction of slag bath (2) and take slag, elevating mechanism (7) height of chain bucket mechanism (8) can be promoted;
Pond side is mucked haulage equipment (5), is set to outside the side of slag bath (2), pond side muck haulage equipment (5) containing sealing-tape machine (12) of mucking haulage, Belt plow (14) and adhesive tape machine support (20), sealing-tape machine of mucking haulage (12) and belt plow (14) are both secured to sealing-tape machine branch On frame (20), pond side muck haulage equipment (5) transport blast furnace granulated slag can be from the head of sealing-tape machine of mucking haulage (12) and belt plow (14) it is discharged at the slag waggon (6) under parked state Nei;
Control system, can detect whether slag waggon (6) stops into presumptive area, additionally it is possible to control the blast furnace granulated slag Full-automatic picking slag Automated system operation;The control system contains:
First group of sensor (17), can detect whether slag waggon (6) stops into presumptive area;
Belt electronic scale (13), can detection cell side muck haulage equipment (5) to the weight for being discharged into blast furnace granulated slag in slag waggon (6);
Automatic hindering machine (4) in control unit, with pond, pond side are mucked haulage equipment (5), first group of sensor (17) and belt electronic scale (13) it connects;
First group of sensor (17) is located at the lower section on sealing-tape machine (12) head of mucking haulage, and first group of sensor (17) is by being arranged described Multiple photoelectric sensors at the edge of presumptive area form, and multiple photoelectric sensors in first group of sensor (17) are predetermined along this The length direction and width direction uniform intervals in region are arranged, two adjacent photoelectric sensings in first group of sensor (17) The distance between device is 10cm~30cm, and first group of sensor (17) can also detect the length and width of slag waggon (6);
The control system also contains the second group sensor for being useful for detection slag waggon (6) height, the second group sensor and the control Unit connection processed, the second group sensor are located at the lower section on sealing-tape machine (12) head of mucking haulage, and the second group sensor is by being arranged Multiple photoelectric sensors at the edge of the presumptive area form, and multiple photoelectric sensors in the second group sensor are pre- along this The short transverse uniform intervals arrangement for determining region, in the second group sensor between two adjacent photoelectric sensors away from From for 10cm~30cm;
First group of sensor (17) and the second group sensor can either judge whether slag waggon (6) has been parked in presumptive area, First group of sensor (17) and the second group sensor can also judge to muck haulage according to the length of slag waggon (6), width and height The size and loading capacity of vehicle (6);
The blast furnace granulated slag Full-automatic picking slag system further includes carrying out totally enclosed protection cap, the protection to slag bath (2) automatically Lid is connect with the control system, and the blow-off line for the pernicious gas in slag bath (2) to be discharged is provided in the protection cap;
The blast furnace granulated slag Full-automatic picking slag method includes the following steps:
Step 1, the control system judge whether slag waggon (6) has been parked in presumptive area, make a reservation for when slag waggon (6) has been parked in When in region, carry out in next step;
Step 2, the control system automatic hindering machine (4) and pond side on pond equipment (5) of mucking haulage send out enabling signal, on pond from Dynamic hindering machine (4) and pond side are mucked haulage equipment (5) work and is discharged into blast furnace granulated slag to slag waggon (6) is interior, when unloading for the blast furnace granulated slag When loadage amount reaches setting value, stop unloading.
2. blast furnace granulated slag Full-automatic picking slag method according to claim 1, which is characterized in that the control system, which also contains, to be carried Show unit, which connect with the control unit, which contains loud speaker and display, which can Whether whether the driver of prompt slag waggon (6) stops into the presumptive area, and completed to unload.
3. blast furnace granulated slag Full-automatic picking slag method according to claim 1, which is characterized in that further include in step 1:When When slag waggon (6) is not parked in presumptive area, remind driver that slag waggon (6) is moved in the presumptive area.
4. blast furnace granulated slag Full-automatic picking slag method according to claim 1, which is characterized in that further include in step 2: After stopping unloading, the control system reminds driver's discharged and the slag waggon that drives away (6).
CN201610846970.2A 2016-09-23 2016-09-23 Full-automatic blast furnace granulated slag taking method Active CN106282448B (en)

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Citations (3)

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Publication number Priority date Publication date Assignee Title
CN202156782U (en) * 2011-07-04 2012-03-07 广西冶金研究院 Conveying device with combined functions of automatic digging and lifting
CN203820805U (en) * 2014-05-21 2014-09-10 中冶京诚工程技术有限公司 Automatic water granulated slag taking device
CN104627693A (en) * 2013-11-08 2015-05-20 山东省冶金设计院股份有限公司 Feeding and discharging system for stock bins

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202156782U (en) * 2011-07-04 2012-03-07 广西冶金研究院 Conveying device with combined functions of automatic digging and lifting
CN104627693A (en) * 2013-11-08 2015-05-20 山东省冶金设计院股份有限公司 Feeding and discharging system for stock bins
CN203820805U (en) * 2014-05-21 2014-09-10 中冶京诚工程技术有限公司 Automatic water granulated slag taking device

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