CN106281988A - High solid circulation anaerobic reactor - Google Patents

High solid circulation anaerobic reactor Download PDF

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Publication number
CN106281988A
CN106281988A CN201610676015.9A CN201610676015A CN106281988A CN 106281988 A CN106281988 A CN 106281988A CN 201610676015 A CN201610676015 A CN 201610676015A CN 106281988 A CN106281988 A CN 106281988A
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China
Prior art keywords
tank body
unit
follower
actuating device
drivewheel
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Pending
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CN201610676015.9A
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Chinese (zh)
Inventor
许中华
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Shandong Xu China Environmental Protection Technology Co., Ltd.
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许中华
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Priority to CN201610676015.9A priority Critical patent/CN106281988A/en
Publication of CN106281988A publication Critical patent/CN106281988A/en
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Zoology (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Organic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Genetics & Genomics (AREA)
  • Biomedical Technology (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Molecular Biology (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)

Abstract

A kind of high solid circulation anaerobic reactor, including tank body and at least one turn over and copy unit, each turns over copies unit and is arranged in tank body;Described turning over is copied unit and is included drivewheel, actuating device, bearing and follower, actuating device is arranged on the top of bearing, guide cylinder it is provided with on actuating device, the upper and lower of guide cylinder is respectively arranged with discharging opening and charging aperture, drivewheel is connected with the outfan of actuating device, follower is arranged on bearing bottom, and connecting between drivewheel and follower has transmission band, is distributed and turns over duplicate on transmission band.This device is by arranging circularly enhancing disturbance unit in tank body, material in tank body is promoted from bottom to top and falls again, material is made to form overall rolling agitation from bottom to top along tank body, it is particularly well-suited to the viscosity such as muddy, the high pasty state fermentation process compared with big or that solids content is big solid waste, strong adaptability, facilitating manufacture and maintenance, tank body wall and bottom do not result in deposits materials phenomenon.

Description

High solid circulation anaerobic reactor
Technical field
The present invention relates to a kind of device for solid waste being carried out anaerobic fermentation process, belonging to anaerobic fermentation technology Field.
Background technology
Anaerobic fermentation is one of effective way processing organic solid castoff, and garbage is under anaerobic by micro-life The metabolic activity of thing and stabilized.Anaerobic fermentation is generally carried out in anaerobic fermentation tank, and anaerobic fermentation tank is the life of microorganism The excellent condition of long offer, meets growth and the breeding of microorganism.In anaerobic fermentation tank, these its catalysis or the oldest of biological performance The function of metabolism.Owing to can not there be dissolved oxygen, so need not stirring at a high speed in anaerobic fermentation tank, even if stirring the most only plays mixing Effect.Also can be passed through nitrogen etc. in anaerobic fermentation tank, but operating cost can be improved.
Anaerobic fermentation tank is not suitable for viscosity compared with big or that solids content is big occasion, because so solid material is at fermentation liquid Interior skewness, mass transfer effect is the best.To this end, be also equipped with agitating device in some anaerobic fermentation equipments.
Chinese patent literature CN104893958A discloses one " organic waste high-temperature dry-type anaerobic ferment devices ", including Hydrolysis acidification case and horizontal anaerobic fermentation tank, be provided with auger propeller in anaerobic fermentation tank.But this auger Angle of rake effect is to advance material by anaerobic fermentation tank feed end to drainage conduit, it is achieved the intermittent feeding of installation for fermenting, continuously Work and automatic discharge, complete a fermentation period, and material is simply stirred in progradation, and stirring only plays the work of mixing With, mass transfer is had little to no effect.
A kind of " dry type anaerobic fermentation system " disclosed in CN105647793A, including the feed arrangement being sequentially connected with, anaerobism Installation for fermenting and drawing mechanism, anaerobic ferment devices includes anaerobic fermentation tank and Monitoring and Controlling mechanism, sets inside anaerobic fermentation tank Agitating device, agitating device is had to include the many shafts being arranged side by side from fermentation tank charging aperture to discharging opening successively and oar thereof Leaf, agitating device realizes the stirring successively that many shafts move in circles under the control of Monitoring and Controlling mechanism.Although this system Realize the stirring successively that many shafts move in circles, adapt to the fermentation process of high impurity material, but this system is by stirring Mix and reach material conveying and heat transfer (seeing its description the 0027th section).
Anaerobic fermentation tank in above two anaerobic fermentation equipment is all horizontal, and its internal agitating device is mainly used in Conveying material, does not make solid material being sufficiently mixed in fermentation liquid, and mass transfer is not violent, is not particularly suited for viscosity relatively Big or that solids content is big fixed-end forces.
CN102952746A disclosed " a kind of anaerobic fermentation tank ", including a tank body and multiple agitator, these agitators All include a rotary shaft and be positioned at the agitator arm of this rotary shaft one end, the other end of each rotary shaft all with the inwall of this tank body One join domain in face fixes connection and the axis of each rotary shaft has angle with the normal of this join domain.This fermentation tank leads to Crossing the form that the normal of join domain that this rotary shaft is arranged to be secured to connect has angle promotes fermentation liquid to form edge The axial tumble mixed of tank body and/or form the fermentation liquid tumble mixed along tank body radial direction, therefore improve solid material Distribution consistency degree in fermentation liquid.Agitator in this fermentation tank mainly stirs fermentation liquid, makes fermentation liquid along tank body footpath To local tumble mixed, it is impossible to enough form overall disturbance from bottom to top in tank body, therefore, the relatively big or solid for viscosity The solid waste that content is big is also inapplicable.Simultaneously as rotary shaft is installed on the internal face of tank body, manufacture difficulty is relatively big and keeps in repair Inconvenience.It addition, tank base cannot obtain being sufficiently stirred for of agitator, and it is frequently present of the raw material caused because stirring is uneven Depositional phenomenon.
Need badly at present and a kind of can efficiently process the viscosity anaerobic fermentation compared with big or that solids content is big solid waste Equipment.
Summary of the invention
The present invention is directed to the deficiency that existing anaerobic fermentation equipment exists, it is provided that a kind of volume yield rate is high, the suitability is strong, dimension Protect the highest solid circulation anaerobic reactor.
The solid circulation anaerobic reactor of the height of the present invention, employing following technical proposals:
This device, including tank body and at least one turn over and copy unit, each turns over copies unit and is arranged in tank body;Described turning over copies list Unit includes drivewheel, actuating device, bearing and follower, and actuating device is arranged on the top of bearing, and actuating device is provided with Guide cylinder, the upper and lower of guide cylinder is respectively arranged with discharging opening and charging aperture, and drivewheel connects with the outfan of actuating device Connecing, follower is arranged on bearing bottom, and connecting between drivewheel and follower has transmission band, drivewheel, follower and transmission band It is placed in guide cylinder, is distributed on transmission band and turns over duplicate.
Copy unit offer an installing hole corresponding to each turning on the top cover of described tank body.
The sewage outfalls setting of described tank body is at the relative side bottom of the dog-house of tank body, to prevent charging from " short-circuit " occurring Phenomenon.
It is provided with guiding cage, to install or to propose circularly enhancing disturbance unit turning over the periphery copying unit in described tank body Time avoid mutual scratching.
The described duplicate that turns over is plate, dustpan shaped or bucket type.
Actuating device can use reductor or other device that drivewheel can be driven to rotate.
When said apparatus runs, starting each and turn over and copy unit, reductor drives drivewheel to rotate, and transmission band turns over duplicate Drive the material (fermentation liquid and solids) in tank body to promote from the bottom to top, formed big inside and outside guide cylinder inside and guide cylinder The circulation of amplitude ground is stirred, strong mass transfer and strengthening circulation, makes material mixing fully, and mass-transfer efficiency greatly improves.Certain turns over and copies list Unit breaks down when needing repairing, and is proposed by tank body.
The present invention copies unit by arranging to turn in tank body, is promoted from bottom to top by the material in tank body and falls, makes thing Material (including solid and fermentation liquid) forms entirety rolling disturbance in tank body from bottom to top, and the room that bottom is formed is rapidly by periphery Material low level under stress supplements, and therefore, relatively greatly or solids content greatly (can be particularly well-suited to the viscosity such as muddy, high pasty state Reach 20%) the fermentation process of solid waste, strong adaptability, scale can be realized and process;Simultaneously as turn over copy unit can Installed by tank body top, it is possible to overall by proposing maintenance in tank body, facilitate manufacture and maintenance.It addition, tank body wall and bottom Material have also been obtained and is sufficiently stirred for, and does not results in deposits materials phenomenon.
Accompanying drawing explanation
Fig. 1 is the structural representation of the solid circulation anaerobic reactor of height of the present invention.
In figure: 1. tank body, 2. mounting flange, 3. hanger, 4. drivewheel, 5. reductor, 6. bearing, 7. transmission band, 8. turn over Duplicate, 9. follower, 10. passive wheel seat, 11. guiding cages, 12. sewage draining exits, 13. dog-houses, 14. air vents, 15. guide cylinders, 16. discharging openings, 17. charging apertures.
Detailed description of the invention
As it is shown in figure 1, the solid circulation anaerobic reactor of the height of the present invention, including tank body 1 and at least one turn over and copy unit, each Turn over that to copy unit vertical or be obliquely installed in tank body 1.Drawing two in Fig. 1 to turn over and copy unit, particular number can be according to tank body 1 internal diameter Size and the treatment effect of requirement and efficiency determine according to experiment.Dog-house 13 and air vent 14 it is provided with on the top cover of tank body 1, Bottom is provided with sewage draining exit 12.Solid waste is inserted in tank body 1 by dog-house 13, and the biogas that fermentation produces is by air vent 14 row Going out, biogas residue and biogas liquid can be discharged by sewage draining exit 12.Sewage draining exit 12 is arranged on tank body 1 side bottom relative to dog-house 13, so that Charging, fully through respectively turning over the agitation copying unit, prevents charging from " short-circuit " phenomenon occurring.
Copy unit offer an installing hole corresponding to each turning on the top cover of tank body 1.
Described turning over copies unit, including mounting flange 2, drivewheel 4, reductor 5, bearing 6, passive wheel seat 10 and follower 9, Reductor 5 and passive wheel seat 10 are separately mounted to the upper and lower side of bearing 6, and drivewheel 4 is connected with the outfan of reductor 5, passively Wheel 9 is arranged on passive wheel seat 10 by bearing, and connecting between drivewheel 4 and follower 9 has transmission band 7.It is distributed on transmission band 7 Turning over duplicate 8, turning over duplicate 8 can be plate, dustpan shaped or bucket type.Drivewheel 4 and follower 9 can be belt wheel or sprocket wheel, Correspondingly transmission band 7 can be rubber strip or chain.Being also associated with mounting flange 2 on reductor 5, the bottom of mounting flange 2 sets Being equipped with guide cylinder 15, drivewheel 4, reductor 5, bearing 6, passive wheel seat 10 and follower 9 are arranged in guide cylinder 15, guide The upper and lower of cylinder 15 is respectively arranged with discharging opening 16 and charging aperture 17.Passive wheel seat 10 can be fixed on guide cylinder 15. Reductor 5 is also placed in the top of guide cylinder 15, then is connected with drivewheel 4 by drive mechanism.
Whole turning over is copied unit and is inserted in tank body 1 by the installing hole on tank body 1 top cover, and is fixed on tank by mounting flange 2 On the top cover of body 1.For the ease of lifting, mounting flange 2 is provided with hanger 3.Owing to reductor 5 and passive wheel seat 10 are placed in In tank body 1, the gap of its interior bearing and rotating part is in sealing state.
In order to make respectively to turn over copy load tank body 1 before and after unit during or proposed by tank body 1 will not in maintenance process There is scratching phenomenon, can turn over each in tank body 1 and destroy unit periphery guiding cage 11 is set.
When said apparatus runs, solid waste inserted in tank body 1 by dog-house 13, starts each and turns over and copy unit, slows down Machine 5 drives drivewheel 4 to rotate, and material is entered guide cylinder 15 by charging aperture 17, and transmission band 7 turns in duplicate 8 drives tank body 1 Material (fermentation liquid and solids) promotes in guide cylinder 15 from the bottom to top, and releases guide cylinder 15 at discharging opening 16, promotes The room formed bottom tank body 1 in journey is supplemented by periphery material low level under stress rapidly, in the inside of guide cylinder 15 and lead Being respectively formed inside and outside barrel 15 and circulate the strong mass transfer stirred significantly, make material mixing fully, mass-transfer efficiency greatly improves.Carry High anaerobic fermentation efficiency and effect, volume yield rate is high.It is particularly well-suited to that the viscosity such as muddy, high pasty state is relatively big or solid The fermentation process of the solid waste of content big (up to 20% (moisture content more than 80%)).
The biogas that fermentation produces is discharged by air vent 14, and biogas residue and biogas liquid can be discharged by sewage draining exit 12.Certain turns over and copies unit and go out When existing fault needs repairing, proposed by tank body.

Claims (5)

1. a high solid circulation anaerobic reactor, is characterized in that: including that tank body and at least one are turned over and copy unit, each turns over copies unit It is arranged in tank body;Described turning over is copied unit and is included drivewheel, actuating device, bearing and follower, and actuating device is arranged on bearing Top, actuating device is provided with guide cylinder, the upper and lower of guide cylinder is respectively arranged with discharging opening and charging aperture, actively Wheel is connected with the outfan of actuating device, and follower is arranged on bearing bottom, and connecting between drivewheel and follower has transmission band, Drivewheel, follower and transmission band are placed in guide cylinder, be distributed and turn over duplicate on transmission band.
The solid circulation anaerobic reactor of height the most according to claim 1, is characterized in that: corresponding to every on the top cover of described tank body Individual turning over is copied unit and is offered an installing hole.
The solid circulation anaerobic reactor of height the most according to claim 1, is characterized in that: the sewage outfalls setting of described tank body The side bottom that charging aperture at tank body is relative.
The solid circulation anaerobic reactor of height the most according to claim 1, is characterized in that: copy outside unit turning in described tank body Enclose and be provided with guiding cage.
The solid circulation anaerobic reactor of height the most according to claim 1, is characterized in that: described in turn over duplicate be plate, dustpan Type or bucket type.
CN201610676015.9A 2016-08-15 2016-08-15 High solid circulation anaerobic reactor Pending CN106281988A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108410717A (en) * 2018-03-26 2018-08-17 湖北万禾源豆奶制品有限公司 A kind of intelligent fermentation tank of Fermented vegetable protein beverage processing

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5879931A (en) * 1994-02-03 1999-03-09 Kim; Baik Ki Aerobic fermentation promoting device of excrements, aerobic fermentation system using it and compost therefrom
CN202081094U (en) * 2011-04-15 2011-12-21 江苏大学 Special mixing device of vertical solid fermentation tank
CN102441557A (en) * 2011-10-21 2012-05-09 中国科学院过程工程研究所 Aerobic-anaerobic combined solid state fermentation device and fermentation method thereof
CN104673627A (en) * 2015-01-10 2015-06-03 曹晓斌 Solid-state material mixing equipment
CN205874408U (en) * 2016-08-15 2017-01-11 许中华 Height anaerobic reactor that circulates admittedly

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5879931A (en) * 1994-02-03 1999-03-09 Kim; Baik Ki Aerobic fermentation promoting device of excrements, aerobic fermentation system using it and compost therefrom
CN202081094U (en) * 2011-04-15 2011-12-21 江苏大学 Special mixing device of vertical solid fermentation tank
CN102441557A (en) * 2011-10-21 2012-05-09 中国科学院过程工程研究所 Aerobic-anaerobic combined solid state fermentation device and fermentation method thereof
CN104673627A (en) * 2015-01-10 2015-06-03 曹晓斌 Solid-state material mixing equipment
CN205874408U (en) * 2016-08-15 2017-01-11 许中华 Height anaerobic reactor that circulates admittedly

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108410717A (en) * 2018-03-26 2018-08-17 湖北万禾源豆奶制品有限公司 A kind of intelligent fermentation tank of Fermented vegetable protein beverage processing

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Effective date of registration: 20180207

Address after: 250101 Ji'nan hi tech Zone, Shandong Province, No. 4733 A2-1

Applicant after: Shandong Xu China Environmental Protection Technology Co., Ltd.

Address before: Licheng District 250101 Shandong city of Ji'nan Province Kang Hong Road flourishing garden 1-4-901 room

Applicant before: Xu Zhonghua

RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20170104