CN107760584A - The multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank - Google Patents

The multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank Download PDF

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Publication number
CN107760584A
CN107760584A CN201711312156.3A CN201711312156A CN107760584A CN 107760584 A CN107760584 A CN 107760584A CN 201711312156 A CN201711312156 A CN 201711312156A CN 107760584 A CN107760584 A CN 107760584A
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fermentation tank
agitator
propeller type
type blade
rotary propeller
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李建林
李清林
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Hubei Yun Environmental Energy Technology Co Ltd
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Hubei Yun Environmental Energy Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/02Biological treatment
    • C02F11/04Anaerobic treatment; Production of methane by such processes
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Zoology (AREA)
  • Molecular Biology (AREA)
  • Genetics & Genomics (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Health & Medical Sciences (AREA)
  • Sustainable Development (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Microbiology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Processing Of Solid Wastes (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Fertilizers (AREA)

Abstract

The invention discloses a kind of multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank, center is vertically arranged with agitating shaft in fermentation tank, multilayer agitator is uniformly installed on agitating shaft, first layer agitator is arranged on fermentation tank internal upper part, broken shell rotary propeller type blade is installed on first layer agitator and promotes material to break up material upwards and carry out broken shell horizontal by 30~45 degree of inclination angles, broken shell rotary propeller type blade is above turned over;Installation pushes rotary propeller type blade horizontal by pushing 30~45 degree of inclination angles on multilayer agitator below, promote the circulation flow field of the convection current of material from bottom to top that material stirring dispersion mixing is uniform, the rotating speed of agitator is 15~18 revs/min, multilayer agitating device of the present invention is adapted to large-scale anaerobic fermentation tank, and tank body ratio of height to diameter is big, feces of livestock and poultry mixed stalk raw material fermentation process amount is big, avoids blocking, energy consumption is low, and shell-breaking rate is high, factor of created gase is high.

Description

The multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank
Technical field
The present invention relates to a kind of multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank, belong to raw Thing fermentation technical field.
Background technology
Livestock and poultry breeding industry is China's rural economy strong industry, and livestock and poultry farms in scale turns into main body, while also brings Serious pollution problem, biogas engineering are the most effective solutions that livestock and poultry farm waste pollution is administered, biogas engineering With the energy, ecology and the preferable comprehensive benefit of economic dispatch, all kinds of organic waste degradings are handled simultaneously using anaerobic digestion techniques The system engineering equipment of clean energy resource biogas is produced, organic matter is decomposed into methane, titanium dioxide by it using anaerobe activity Carbon and water, material is set to obtain minimizing, the processing disposal of stabilisation, recycling.Meanwhile rural area cultivation rice, corn, wheat production Raw substantial amounts of stalk, agricultural crop straw turn into the new source of Rural Plane Source Pollution, are burned in field, generate a large amount of dense cigarettes Mist, rural area and urban environment are influenceed, improve the comprehensive development and utilization of agricultural crop straw, one promotes the stalk renewable sources of energy, especially It is bio-fuel, second, the deficiency of feces of livestock and poultry raw material in production and use of marsh gas fermentation can be directed to, improves methane-generating pit utilization rate, be It is single and insufficient to make up biogas fermentation material, is mixed using stalk with feces of livestock and poultry as fermentation raw material, can so solve current Anaerobic fermentation raw material problem.
At present, in feces of livestock and poultry mixed stalk raw material anaerobic fermentation actual moving process in the prevalence of material concentration it is low, Fermentation temperature is low, factor of created gase is low, and biogas slurry amount is big and is difficult to the problems such as effective recycling, and key is that biogas facility is deposited Energy consumption is big, efficiency is low, winter is not normally functioning etc. obvious prominent.Such as it is thoroughly mixed formula anaerobic fermentation pattern, input concentration It is required that below 8%, category low concentration anaerobic fermentation is horizontal;Material concentration is lower, and contained can change into biogas(Methane)'s Active ingredient is fewer, and fermentation temperature is not high, and temperature is by the active influence to anaerobe some enzymes into the cell, and shadow Ring microorganism growth rate and microorganism to the metabolic rate of matrix.Also horizontal ribbon stirring fermentation category dry method biogas fermentation, Dry substance concentration is broken down into the zymotechnique of the gases such as methane using anaerobic bacteria, because its fermentation raw material is done up to more than 20% Material concentration is high, causes input and output material difficult, and heat and mass is uneven, and factor of created gase substantially reduces.
The vertical mixing anaerobic fermentation tank body also now used is less than normal, and fermentation tank processing material capacity is smaller, methane gas producing Rate is low;Tank body ratio of height to diameter is smaller simultaneously, and transferring raw material is highly low, and central stirring shaft is accordingly short in tank, centrally disposed agitating shaft On the agitator number of plies it is relatively fewer (one layer or two layers), stirring vane shearing force is limited in central stirring shaft, raw material stirring point It is scattered insufficient uniform, easily form scum layer on reactor top in anaerobic fermentation process and harden crust, stirred in central stirring shaft It is difficult timely completion skin breaking to mix blade, and production rate of methane substantially reduces, and biogas smoothly can not enter in caisson, shadow Ring fermentation system normal operation.
The content of the invention
The problem to be solved in the present invention is that existing feces of livestock and poultry mixed stalk raw material anaerobic fermentation equipment is smaller, processing capacity Relatively low, Zymolysis Equipment unreasonable structure, raw material easily crusts, and stirring broken shell is difficult and is dispersed with stirring insufficient uniform, methane gas producing The problem of rate is low, there is provided a kind of multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank, pass through increasing The ratio of height to diameter of tank, increase tank fermentation process capacity, vertical to be dispersed with stirring mixing fully, energy consumption is low, reaches shell-breaking rate height, production The effect of gas rate height.
In order to solve the above technical problems, the technical solution adopted by the present invention is:A kind of large-scale feces of livestock and poultry stalk mixing is former Expect the multilayer agitating device of anaerobic fermentation tank, including fermentation tank, motor reducing transmission device is set on fermentation tank, its feature exists In:Center is vertically arranged with agitating shaft in the fermentation tank, and agitator, the agitating shaft lower end are uniformly installed on the agitating shaft Fermentation tank inner bottom part is arranged on, the agitating shaft upper end passes fermentation tank deck, and the motor reducing transmission device driving center is stirred Mix axle.
Preferably, the agitator is that rotary propeller type blade is installed on shaft sleeve, turn on the rotary propeller type blade face or under For pressure horizontal by 30 °~45 ° inclination angles, the rotary propeller type blade is at least provided with two and is removable.
Preferably, it is three layers or more than three layers that multilayer agitator is set on the agitating shaft, the first layer agitator The upper end in fermentation tank, installs broken shell rotary propeller type blade on the first layer agitator, at the broken shell rotary propeller type blade In material liquid surface, the broken shell rotary propeller type blade face promotes horizontal by 30 °~45 ° inclination angles, broken shell rotary propeller type blade is above turned over Flow of Goods and Materials track is to break up material upwards and carry out broken shell stirring;Installation pushes rotation on multilayer agitator below the first layer Paddle blade, it is pair from bottom to top to push rotary propeller type blade horizontal by 30 °~45 ° inclination angles, Flow of Goods and Materials track is pushed The circulation flow field of stream, push rotary propeller type blade material stirring dispersion mixing is uniform.
Preferably, the rotary propeller type blade is two blades, the rotary propeller type blade of the adjacent two layers agitator is mutually staggered Open 90 ° to be arranged on agitating shaft, the rotating speed of the agitator is 15~18 revs/min.
Preferably, the fermentation tank inner bottom part is provided with support frame, the central stirring shaft lower end is pacified by base bearing On support frame.
Preferably, the fermentation tank ratio of height to diameter is 0.9~1.2:1,18~22 meters of the fermentation tank diameter, the fermentation Pot bottom angle of circumference is fixedly mounted with the oblique steel plate of a circle.
Preferably, the fermentation tank deck is provided with water seal with stirring shaft connection place.
The present invention has the advantages and positive effects of:
1st, the large-scale anaerobic fermentation tank multilayer agitating device of the present invention, due to its processing capacity increase of fermentation tank enlarged diameter, lead to Agitating shaft and agitator be set in everfermentation tank, and fermentation tank ratio of height to diameter is up to 0.9~1.2:1, it is easy to set on agitating shaft At least three layers of agitator, or even more layers agitator are put, the interlamellar spacing of agitator is small, strengthens the convection circulation of material so that Tank flow field is more concentrated, and it is shorter to reach the time of scattered Blending Efficiency of Blending, effectively handles fermentation materials, improves factor of created gase.
2nd, the large-scale anaerobic fermentation tank multilayer agitating device of the present invention, due to first layer agitator is arranged in fermentation tank Hold under liquid level, and installation on first layer agitator is broken horizontal by the broken shell rotary propeller type blade for above turning over 30 °~45 ° inclination angles Shell rotary propeller type blade, which pushes away material, flows up and breaks up material skull;The installation of multilayer agitator is horizontal by upper under first layer 30 °~45 ° inclination angles of pressure push rotary propeller type blade, and it is convection current from bottom to top to push rotary propeller type blade by Flow of Goods and Materials track Circulation flow field, the rotary propeller type blade of every layer of agitator is set to be sufficiently stirred material mixing, and the rotary propeller type blade for reaching agitator stirs Mix material uniformly and broken shell acts on.
3rd, the large-scale anaerobic fermentation tank multilayer agitating device of the present invention, due to being longitudinally provided with agitating shaft in fermentation tank, stirring Axle upper end passes fermentation tank deck, and agitating shaft is provided with water seal with fermentation tank deck junction, and agitating shaft lower end is installed by base bearing On support frame, in agitator running, the insoluble solid such as a small amount of sand, impurity is sunken to fermenter base in fermentation tank Center, easily base bearing being buried at bushing in the course of time, bottom adds support frame, greatly improves bushing service life, Also increase the usage time of agitating device;Fermenter base angle of circumference is fixedly mounted with the oblique steel plate of a circle that inclines simultaneously, and avoids material Tank bottom is deposited in, stirring is not uniformly dispersed.
Brief description of the drawings
Fig. 1 is decelerating through motor transmission and the structure of central stirring shaft of the large-scale anaerobic fermentation tank multilayer agitating device of the present invention Schematic diagram;
Fig. 2 is the structural representation of the agitator of the large-scale anaerobic fermentation tank multilayer agitating device of the present invention;
1- motor reducing transmission devices, 2- water seals, 3- fermentation tanks, 4- agitating shafts, 5- agitators, 6- rotary propeller type blades, 7- axle sleeves Cylinder, 8- broken shell rotary propeller type blades, 9- push rotary propeller type blade, 10- base bearings, 11- support frames, the oblique steel plates of 12-.
Embodiment
In order to be better understood from the present invention, the present invention is further described with reference to specific implementation.
Referring to Fig. 1,2, the present invention provides a kind of multilayer stirring of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank 3 Device.Motor reducing transmission device 1 includes motor, reductor, shaft coupling, frame, stuffing box, mounting base.
Ratio of height to diameter is made as 1.2 in fermentation tank 3, fermentation tank:1 cylindrical chamber, 20 meters of fermentation tank diameter, fermentation tank 3 is interior to be raiseeed 5500 cubic metres of poultry manure mixed stalk raw material capacity.
The longitudinally mounted agitating shaft 4 in center in fermentation tank 3, the upper end of agitating shaft 4 pass fermentation tank 3 and pushed up, the top of fermentation tank 3 and stirring The junction of axle 4 is provided with water seal 2, plays material sealing function, and agitating shaft 4 is coupled by shaft coupling with motor reducing transmission device 1, Motor reducing transmission device 1 drives agitating shaft 4;The lower end of agitating shaft 4 is arranged on the inner bottom part of fermentation tank 3, the installation of the inner bottom part of fermentation tank 3 There is support frame 11, the lower end of agitating shaft 4 is arranged on support frame 11 by base bearing 10, and bottom adds the height of support frame 11, In the running of agitator 5, the insoluble solids such as sand a small amount of in fermentation tank 3, impurity are avoided to be sunken to the bottom centre of fermentation tank 3 Base bearing 10 at, extend the service life of base bearing 10 and agitator 5, the lower circumference angle of fermentation tank 3 is fixedly mounted with the oblique steel plate of a circle 12, prevent tank bottom output from stirring dead angle solid accumulation, utilized beneficial to Matter Transfer.
Uniformly four layers of agitator 5 of installation, agitator 5 are that rotary propeller type leaf is installed on shaft sleeve 7 on agitating shaft 4 in fermentation tank 3 Piece 6, for the face of rotary propeller type blade 6 horizontal by 45 ° of inclination angles, rotary propeller type blade 6 is at least provided with two and is removable;First layer stirs Mix device 5 and broken shell rotary propeller type blade 8 be installed on upper end in fermentation tank 3, first layer agitator 5 and on material liquid surface, The face of broken shell rotary propeller type blade 8 is upward horizontal by 45 ° of inclination angles, Flow of Goods and Materials track is above turned over, and broken shell rotary propeller type blade 8 is broken up Material, avoid material skull;Second and third, installation pushes rotary propeller type blade 9 on four layer multi-layer agitators 5, push rotary propeller type blade 9 horizontal by 45 ° of inclination angles of upper pressure, and Flow of Goods and Materials track is the circulation flow field of convection current from bottom to top.When rotary propeller type blade 6 is During two blades, the rotary propeller type blade 6 of adjacent two layers agitator 5, which is mutually staggered 90 °, to be arranged on agitating shaft 4, the rotating speed of agitator 5 For 15~18 revs/min.
The continuous dosing into fermentation tank 3,35~38 DEG C of temperature of charge, motor reducing transmission device 1 drive agitating shaft 4 and four Layer agitator 5, material is in convection circulation state during low speed, is in turbulence dispersion state during high speed, first layer agitator 5 makes material flow Dynamic rail mark be it is upward, second and third, four layers of agitator 5 material is from bottom to top formed the circulation flow field of convection current, uniform spiral torsional Song, the axial discharge opeing speed for making each of which radial point all maintain like, dispersity, larger rotary propeller type blade tilt and end Spiral torsional curvature, can use agitator 5 transition flow even turbulent flow when be attained by higher field of flow.To more it shear Can be converted into circulation can, first layer will break up the material of large area at liquid level, second and third, four layers fermented to material is up to The effect fully mixed in tank 3, to suspend.
Embodiments of the invention are described in detail above, but the content is only presently preferred embodiments of the present invention, It is not to be regarded as the practical range for limiting the present invention.All equivalent changes made according to the scope of the invention and improvement etc., all should Still belong within this patent covering scope.

Claims (7)

1. a kind of multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank, including fermentation tank, fermentation tank Upper setting motor reducing transmission device, it is characterised in that:Center is vertically arranged with agitating shaft, the agitating shaft in the fermentation tank Upper uniform installation agitator, the agitating shaft lower end are arranged on fermentation tank inner bottom part, and the agitating shaft upper end passes fermentation tank deck, The motor reducing transmission device drives central stirring shaft.
A kind of 2. multilayer stirring dress of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank according to claim 1 Put, it is characterised in that:The agitator is that rotary propeller type blade is installed on shaft sleeve, turn over or push on the rotary propeller type blade face with Horizontal plane is in 30~45 ° of inclination angles, and the rotary propeller type blade is at least provided with two and is removable.
A kind of 3. multilayer stirring dress of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank according to claim 1,2 Put, it is characterised in that:It is three layers or more than three layers that multilayer agitator is set on the agitating shaft, the first layer agitator installation The upper end in fermentation tank, broken shell rotary propeller type blade is installed on the first layer agitator, and the broken shell rotary propeller type blade is in thing Feed liquid face, the broken shell rotary propeller type blade face promote material flow horizontal by 30~45 ° of inclination angles, broken shell rotary propeller type blade is above turned over Dynamic rail mark is to break up material upwards and carry out broken shell stirring;Installation pushes rotary propeller type leaf on multilayer agitator below the first layer Piece, it is the circulation of convection current from bottom to top to push rotary propeller type blade horizontal by 30~45 ° of inclination angles, Flow of Goods and Materials track is pushed Flow field, push rotary propeller type blade material stirring dispersion mixing is uniform.
A kind of 4. multilayer stirring of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank according to claim 1,2,3 Device, it is characterised in that:The rotary propeller type blade is two blades, and the rotary propeller type blade of the adjacent two layers agitator is mutually staggered 90 ° are arranged on agitating shaft, and the rotating speed of the agitator is 15~18 revs/min.
A kind of 5. multilayer stirring dress of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank according to claim 1 Put, it is characterised in that:The fermentation tank inner bottom part is provided with support frame, and the central stirring shaft lower end is arranged on by base bearing On support frame.
A kind of 6. multilayer stirring dress of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank according to claim 1 Put, it is characterised in that:The fermentation tank ratio of height to diameter is 0.9~1.2:1,18~22 meters of the fermentation tank diameter, the fermentation tank Lower circumference angle is fixedly mounted with the oblique steel plate of a circle.
A kind of 7. multilayer stirring dress of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank according to claim 1 Put, it is characterised in that:The fermentation tank deck is provided with water seal with stirring shaft connection place.
CN201711312156.3A 2017-12-12 2017-12-12 The multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank Pending CN107760584A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108929845A (en) * 2018-07-18 2018-12-04 南昌大学 A kind of more materials are stirred hydrolysis device
CN110055167A (en) * 2019-06-10 2019-07-26 山东川大机械设备有限公司 Biogas fermentation jar agitator
CN110449020A (en) * 2018-05-08 2019-11-15 高细平 Denitration depickling integrated apparatus, the burning boiler with it and denitration acid stripping method
CN111394227A (en) * 2020-04-29 2020-07-10 中国电建集团西北勘测设计研究院有限公司 A continuously adjustable agitator
CN113896391A (en) * 2021-11-03 2022-01-07 广州机械设计研究所 Waste treatment system and treatment method
CN119241018A (en) * 2024-09-29 2025-01-03 中建八局发展建设有限公司 A coastal black and smelly sludge pre-treatment device

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CN106834094A (en) * 2017-04-20 2017-06-13 农业部沼气科学研究所 Marsh-gas fermentation tank top dross hulling machine and its shell breaking method
CN208292993U (en) * 2017-12-12 2018-12-28 湖北中涢环保能源科技有限公司 The multilayer agitating device of large-scale feces of livestock and poultry mixed stalk raw material anaerobic fermentation tank

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110449020A (en) * 2018-05-08 2019-11-15 高细平 Denitration depickling integrated apparatus, the burning boiler with it and denitration acid stripping method
CN108929845A (en) * 2018-07-18 2018-12-04 南昌大学 A kind of more materials are stirred hydrolysis device
CN110055167A (en) * 2019-06-10 2019-07-26 山东川大机械设备有限公司 Biogas fermentation jar agitator
CN111394227A (en) * 2020-04-29 2020-07-10 中国电建集团西北勘测设计研究院有限公司 A continuously adjustable agitator
CN111394227B (en) * 2020-04-29 2024-01-23 中国电建集团西北勘测设计研究院有限公司 Position continuously adjustable stirrer
CN113896391A (en) * 2021-11-03 2022-01-07 广州机械设计研究所 Waste treatment system and treatment method
CN119241018A (en) * 2024-09-29 2025-01-03 中建八局发展建设有限公司 A coastal black and smelly sludge pre-treatment device

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