Disclosure of Invention
The invention aims to provide a gauge surface solid lubricating rod with a shell-inner core composite structure, a preparation method and a clamping device thereof, wherein a lubricating oil component is stored in a micro network structure of the solid lubricating rod, the principle of human sweat gland can be simulated under the action of frictional heat-stress, the oil component can be seeped from the inside to be compounded with layered solid lubricating materials such as graphite and the like, and a lubricating transfer film which has excellent lubricating and adhesive properties of grease and good extreme pressure resistance of solid lubrication is formed on the surface of a wheel rail; the locomotive brake is not influenced by mistaken entering of the steel rail tread, oil is not formed, the phenomenon of oil coating and peeling of the steel rail is avoided, and meanwhile, the locomotive brake has the performance of low noise.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a rail distance face sweat gland type solid lubricating rod comprises a shell and an inner core, wherein the inner core comprises the following components in parts by weight: 3-8 parts of lithium-based grease, 1-3 parts of graphite, 1-3 parts of diatomite, 0.5-1 part of extreme pressure antiwear agent and 0.5-1 part of silicone oil. The model number of the extreme pressure antiwear agent is T351 or T353.
Lithium-based grease: the grease can reduce the friction coefficient and achieve the purpose of lubrication. Graphite: reducing the friction coefficient, having a layered structure, and a solid lubricant. Diatomite: sound absorption, noise reduction, flame retardation and temperature resistance. Extreme pressure antiwear agent: improve the extreme pressure resistance of the lubricating film. Silicone oil: the high-temperature lubricating property is increased.
The inner core comprises the following components in parts by weight: 6 parts of lithium-based grease, 2 parts of graphite, 2 parts of diatomite, 0.75 part of extreme pressure antiwear agent and 0.75 part of silicone oil.
The shell is a semi-refined paraffin shell made of semi-refined paraffin, and the semi-refined paraffin is semi-refined paraffin with the model number not less than 50.
The shell is a microcrystalline wax shell made of microcrystalline wax, and the adopted microcrystalline wax is microcrystalline wax with the model number not less than 70.
A manufacturing method of a rail gauge surface sweat gland type solid lubricating rod comprises the following steps: firstly weighing shell raw materials, melting the shell raw materials at the melting temperature of 90-100 ℃ for later use, then proportionally mixing and melting inner core raw materials at the melting temperature of 120-140 ℃, then grinding and dispersing the melted inner core raw materials through a sand mill, then pouring the ground inner core raw materials into a mold, cooling and forming, and finally pouring the melted shell raw materials on the surface of an inner core rod to prepare the gauge surface solid lubricating rod.
A clamping device for a rail gauge surface sweat gland type solid lubricating rod comprises a lubricating device body, wherein the rail gauge surface solid lubricating rod is installed in the lubricating device body, the lubricating device body is respectively connected with a driving wheel and a driven wheel, a driving crawler belt is installed between the driving wheel and the driven wheel, and the driving crawler belt penetrates through the lubricating device body and then is connected with the rail gauge surface solid lubricating rod in a butting mode; the lubricating device body is connected with the fixing frame, the driving motor is installed on the fixing frame, and the driving motor is connected with the driving wheel.
A first fastening ring is arranged outside the driving wheel and connected with the lubricating device body; and a second fastening ring is arranged outside the driven wheel and connected with the lubricating device body.
The lubricating device body is provided with a V-shaped opening.
The fixing frame is connected with the universal transmission device through a fastening bolt.
And the gauge surface solid lubricating rod is provided with a groove matched with the driving track for use.
The invention has the beneficial effects that: the shell of the solid lubricating rod controls the wear resistance and improves the strength;
the inner core is attached to the side surface of the steel rail and has the performances of lubricity, rust prevention, water resistance and the like; the lubricating oil not only keeps excellent lubricating and adhering properties of grease, but also has good solid lubricating extreme pressure resistance, is accurate in coating position, cannot enter a steel rail tread by mistake to influence locomotive braking, cannot form oil , and avoids the phenomenon of stripping of the steel rail after being coated with the oil. And has low noise performance. The semi-refined paraffin shell enables the melting point of the shell to be more than or equal to 45 ℃, the microcrystalline wax shell enables the melting point of the shell to be more than or equal to 70 ℃, and the melting point of the rod core is more than or equal to 70 ℃ in summer and winter; the friction coefficient is less than or equal to 0.1, the metal surface adhesion is more than or equal to 8 grades, and the water absorption is less than 5 percent.
Detailed Description
Example 1
A rail distance face sweat gland type solid lubricating rod comprises a shell and an inner core, wherein the inner core comprises the following components in parts by weight: 6 parts of lithium-based grease, 2 parts of graphite, 2 parts of diatomite, 0.75 part of extreme pressure antiwear agent and 0.75 part of silicone oil.
The shell is a semi-refined paraffin shell made of semi-refined paraffin, and the semi-refined paraffin is semi-refined paraffin with the model number not less than 50.
A manufacturing method of a rail distance surface sweat gland type solid lubricating rod comprises the following steps: firstly weighing shell raw materials, melting the shell raw materials at the melting temperature of 90-100 ℃ for later use, then proportionally mixing and melting inner core raw materials at the melting temperature of 120-140 ℃, then grinding and dispersing the melted inner core raw materials through a sand mill, then pouring the ground inner core raw materials into a mold, cooling and forming, and finally pouring the melted shell raw materials on the surface of an inner core rod to prepare the gauge surface solid lubricating rod.
As shown in fig. 1 and 2, the clamping device for the rail gauge surface sweat gland type solid lubricating rod comprises a lubricating device body 1, wherein a rail gauge surface solid lubricating rod 2 is installed in the lubricating device body 1, the lubricating device body 1 is respectively connected with a driving wheel 3 and a driven wheel 4, a driving crawler 5 is installed between the driving wheel 3 and the driven wheel 4, and the driving crawler 5 penetrates through the lubricating device body 1 and then is connected with the rail gauge surface solid lubricating rod 2 in a butting manner; the lubricating device body 1 is connected with a fixing frame 6, a driving motor 7 is installed on the fixing frame 6, and the driving motor 7 is connected with a driving wheel 3.
A first fastening ring 8 is arranged outside the driving wheel 3, and the first fastening ring 8 is connected with the lubricating device body 1; and a second fastening ring 9 is arranged outside the driven wheel 4, and the second fastening ring 9 is connected with the lubricating device body 1.
The lubricating device body 1 is provided with a V-shaped opening 10. The arrangement of the V-shaped opening 10 can improve the attaching degree of the solid lubricating rod 2 on the gauge surface and the rail.
The fixing frame 6 is connected with a universal transmission device 12 through a fastening bolt 11. The universal transmission 12 is arranged to facilitate the fixed scheduling of the lubricating device body 1.
And the gauge surface solid lubricating rod 2 is provided with a groove 13 matched with the driving track for use.
In the rail gauge surface solid lubricating rod with the shell-inner core composite structure, the preparation method and the clamping device thereof, lubricating oil components are stored in a micro network structure of the solid lubricating rod, the human sweat gland principle can be simulated under the action of frictional heat-stress, the oil components can seep from the inside to be compounded with layered solid lubricating materials such as graphite and the like, and a lubricating transfer film which has excellent lubricating and adhesive properties of grease and good extreme pressure resistance of solid lubrication is formed on the surface of a wheel rail; the locomotive brake is not influenced by mistaken entering of the steel rail tread, oil is not formed, the phenomenon of oil coating and peeling of the steel rail is avoided, and meanwhile, the locomotive brake has the performance of low noise.
Example 2
A rail distance face sweat gland type solid lubricating rod comprises a shell and an inner core, wherein the inner core comprises the following components in parts by weight: 8 parts of lithium-based grease, 1 part of graphite, 3 parts of diatomite, 0.5 part of extreme pressure antiwear agent and 1 part of silicone oil.
The shell is a microcrystalline wax shell made of microcrystalline wax, and the adopted microcrystalline wax is microcrystalline wax with the model number not less than 70.
A manufacturing method of a rail gauge surface sweat gland type solid lubricating rod comprises the following steps: firstly weighing shell raw materials, melting the shell raw materials at the melting temperature of 90-100 ℃ for later use, then proportionally mixing and melting inner core raw materials at the melting temperature of 120-140 ℃, then grinding and dispersing the melted inner core raw materials through a sand mill, then pouring the ground inner core raw materials into a mold, cooling and forming, and finally pouring the melted shell raw materials on the surface of an inner core rod to prepare the gauge surface solid lubricating rod.
As shown in fig. 1 and 2, the clamping device for the rail gauge surface sweat gland type solid lubricating rod comprises a lubricating device body 1, wherein a rail gauge surface solid lubricating rod 2 is installed in the lubricating device body 1, the lubricating device body 1 is respectively connected with a driving wheel 3 and a driven wheel 4, a driving crawler 5 is installed between the driving wheel 3 and the driven wheel 4, and the driving crawler 5 penetrates through the lubricating device body 1 and then is connected with the rail gauge surface solid lubricating rod 2 in a butting manner; the lubricating device body 1 is connected with a fixing frame 6, a driving motor 7 is installed on the fixing frame 6, and the driving motor 7 is connected with a driving wheel 3.
A first fastening ring 8 is arranged outside the driving wheel 3, and the first fastening ring 8 is connected with the lubricating device body 1; and a second fastening ring 9 is arranged outside the driven wheel 4, and the second fastening ring 9 is connected with the lubricating device body 1.
The lubricating device body 1 is provided with a V-shaped opening 10. The arrangement of the V-shaped opening 10 can improve the attaching degree of the solid lubricating rod 2 on the gauge surface and the rail.
The fixed frame 6 is connected with a universal transmission device 12 through a fastening bolt 11. The universal transmission 12 is arranged to facilitate the fixed scheduling of the lubricating device body 1.
And the gauge surface solid lubricating rod 2 is provided with a groove 13 matched with the driving track for use.
In the rail gauge surface solid lubricating rod with the shell-inner core composite structure, the preparation method and the clamping device thereof, lubricating oil components are stored in a micro network structure of the solid lubricating rod, the human sweat gland principle can be simulated under the action of frictional heat-stress, the oil components can seep from the inside to be compounded with layered solid lubricating materials such as graphite and the like, and a lubricating transfer film which has excellent lubricating and adhesive properties of grease and good extreme pressure resistance of solid lubrication is formed on the surface of a wheel rail; the locomotive brake is not influenced by mistaken entering of the steel rail tread, oil is not formed, the phenomenon of oil coating and peeling of the steel rail is avoided, and meanwhile, the locomotive brake has the performance of low noise.
Example 3
A rail distance face sweat gland type solid lubricating rod comprises a shell and an inner core, wherein the inner core comprises the following components in parts by weight: 3 parts of lithium-based grease, 3 parts of graphite, 1 part of diatomite, 1 part of extreme pressure antiwear additive and 0.5 part of silicone oil.
The shell is a semi-refined paraffin shell made of semi-refined paraffin, and the semi-refined paraffin is semi-refined paraffin with the model number not less than 50.
A manufacturing method of a rail distance surface sweat gland type solid lubricating rod comprises the following steps: firstly weighing shell raw materials, melting the shell raw materials at the melting temperature of 90-100 ℃ for later use, then proportionally mixing and melting inner core raw materials at the melting temperature of 120-140 ℃, then grinding and dispersing the melted inner core raw materials through a sand mill, then pouring the ground inner core raw materials into a mold, cooling and forming, and finally pouring the melted shell raw materials on the surface of an inner core rod to prepare the gauge surface solid lubricating rod.
As shown in fig. 1 and 2, the clamping device for the rail gauge surface sweat gland type solid lubricating rod comprises a lubricating device body 1, wherein the rail gauge surface solid lubricating rod 2 is installed in the lubricating device body 1, the lubricating device body 1 is respectively connected with a driving wheel 3 and a driven wheel 4, a driving crawler 5 is installed between the driving wheel 3 and the driven wheel 4, and the driving crawler 5 penetrates through the lubricating device body 1 and then is connected with the rail gauge surface solid lubricating rod 2 in a butting manner; the lubricating device body 1 is connected with a fixing frame 6, a driving motor 7 is installed on the fixing frame 6, and the driving motor 7 is connected with a driving wheel 3.
A first fastening ring 8 is arranged outside the driving wheel 3, and the first fastening ring 8 is connected with the lubricating device body 1; and a second fastening ring 9 is arranged outside the driven wheel 4, and the second fastening ring 9 is connected with the lubricating device body 1.
The lubricating device body 1 is provided with a V-shaped opening 10. The arrangement of the V-shaped opening 10 can improve the attaching degree of the solid lubricating rod 2 on the gauge surface and the rail.
The fixed frame 6 is connected with a universal transmission device 12 through a fastening bolt 11. The universal transmission device 12 is arranged to facilitate the fixed dispatching of the lubricating device body 1.
And the gauge surface solid lubricating rod 2 is provided with a groove 13 matched with the driving crawler.
In the rail gauge surface solid lubricating rod with the shell-inner core composite structure, the preparation method and the clamping device thereof, lubricating oil components are stored in a micro network structure of the solid lubricating rod, the human sweat gland principle can be simulated under the action of frictional heat-stress, the oil components can seep from the inside to be compounded with layered solid lubricating materials such as graphite and the like, and a lubricating transfer film which has excellent lubricating and adhesive properties of grease and good extreme pressure resistance of solid lubrication is formed on the surface of a wheel rail; the locomotive brake is not influenced by mistaken entering of the steel rail tread, oil is not formed, the phenomenon of oil coating and peeling of the steel rail is avoided, and meanwhile, the locomotive brake has the performance of low noise.