CN106281483A - A kind of method preparing biodiesel for raw material with algae - Google Patents

A kind of method preparing biodiesel for raw material with algae Download PDF

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CN106281483A
CN106281483A CN201610764763.2A CN201610764763A CN106281483A CN 106281483 A CN106281483 A CN 106281483A CN 201610764763 A CN201610764763 A CN 201610764763A CN 106281483 A CN106281483 A CN 106281483A
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biodiesel
raw material
pavlova viridis
algae
pavlova
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CN106281483B (en
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黄健峻
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Duan Tanlong
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Nanning Overseas Chinese Investment Zone Sun Trading Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/025Pretreatment by enzymes or microorganisms, living or dead
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/12Refining fats or fatty oils by distillation
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Wood Science & Technology (AREA)
  • Microbiology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Liquid Carbonaceous Fuels (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Fats And Perfumes (AREA)

Abstract

The invention discloses a kind of method preparing biodiesel for raw material with algae, comprise the following steps: pavlova viridis is seeded to culture medium, irradiate 10 16h/ days with red blue dual-colored LED light compensating lamp, cultivate 8 10 days at 25 27 DEG C, pavlova viridis cell can be collected;The pavlova viridis cell collected adds high speed ball mill and crushes, again with organic solvent extraction, obtain microalgae grease, again microalgae grease, methanol and zeolite molecular sieve catalyst are added in reactor according to the ratio that weight ratio is 1:5 7:0.03 0.05 and carry out esterification, obtain esterification products, esterification products through separating, purifying, i.e. can get biodiesel again.The inventive method, with pavlova viridis with short production cycle, widely distributed, that photosynthesis is strong, fat content is high as raw material, solves the problem that the Vegetable oil lipoprotein raw material in biodiesel exploitation exists.The most also have that preparation technology is simple, catalytic efficiency is high, grease extraction efficiency is high, product yield advantages of higher, lay a good foundation for biodiesel industrialization, scale.

Description

A kind of method preparing biodiesel for raw material with algae
Technical field
The invention belongs to biomass energy technology field, a kind of with algae for the biological bavin of raw material preparation specifically The method of oil.
Background technology
Along with the exhaustion day by day of fossil fuel, oil price persistently sharp rises, and seeking regenerative resource has become solution Human survival and the needs of holding World Economics sustainable development, the biodiesel as novel alternative energy source is sent out in countries in the world Exhibition is rapidly.Biodiesel refers to oil crop such as Semen sojae atricolor, Brassica campestris L, cotton, Petiolus Trachycarpi etc., the water such as Wild oil plant and engineering microalgae Raw vegetable oil fat and animal oil, food garbage oil etc. for raw oil by replacing that ester exchange or thermochemical processes are made The reproducibility diesel fuel of petrifaction diesel.The advantage of biodiesel is not limited only to recyclability, compared with existing diesel oil, also has Following advantage: Cetane number is high so that combustibility is more preferable;Preferably wettability, makes injection pump, engine cylinder-body and connecting rod Abrasion reduce, increase the service life;In biodiesel, sulfur content is low, and the discharge of sulfur dioxide and sulfide is low, reduces environment Pollute;Biodiesel flash-point is high, is not belonging to dangerous materials, all has superiority in transport, storage, use etc..
At present, China's industrialized production biodiesel is mainly with Oleum Brassicae campestris, Oleum Gossypii semen, Chinese tallow, shinyleaf yellowhorn oil, Oleum Camelliae It is raw material with waste oil etc..But the limits throughput of these raw materials, the biodiesel of production can only meet current vehicle demand for fuel The 0.3% of amount.And a large amount of Vegetable oil lipoprotein produces biodiesel, anxiety and the crops price of land resource will certainly be caused Rise, especially in the case of China has a large population and a few land, these are particularly problematic.In this case, microalgae biodiesel The concern of more and more people has been attracted with the advantage of its uniqueness.Microalgae, as a kind of important biodiesel raw material, is planted with oil plant Thing is compared, and has that distribution is wide, Biomass high, photosynthetic efficiency is high, adaptive capacity to environment is strong, growth cycle is short, fat content is high, becomes The significant advantages such as this lowest and environmental friendliness.
In recent years, research prepared by relevant biodiesel is concentrated mainly on the aspect such as woody oleiferous plants and disposed waste oil, from Microalgae extracts oils and fats little for the research report preparing biodiesel.Wherein, biodiesel one is prepared with microalgae for raw material As comprise the following steps that: Strain selection, pilot scale culture, extraction oils and fats, esterification prepare biodiesel coarse product, warp Cross refine and i.e. can get biodiesel.The microalgae kind selecting fat content high is to prepare the key of biodiesel, cultivates simultaneously Base and envirment factor also have important impact to the fat content of microalgae.Therefore, how to improve the nutritional labeling of culture medium and change The changing environment factor is one of approach improving algae oils and fats productivity.Although improving microalgae fat content can be that biodiesel is laid well Basis, but the production technology of biodiesel is most important to its yield effect.The production technology of existing biodiesel is general There is problems in that catalytic efficiency is low, yield of biodiesel is low, response time length, etching apparatus, complex process, energy consumption are relatively big, Relatively costly deficiency such as grade.
Pavlova viridis (Pavlova viridis), belongs to Ba Fuke, and bar husband belongs to.Pavlova viridis is due to speed of production Hurry up, fat content is up to 30%, mainly contains C in lubricant component18、C16The fatty glyceride of carbochain, carries with from vegetable oil The biodiesel fuel component taken is close, is the class bioenergy material with potentiality to be exploited.
Summary of the invention
The present invention is directed to the problem that Vegetable oil lipoprotein limits throughput and existing biodiesel oil preparing process exist, it is provided that a kind of with Algae is the method that biodiesel prepared by raw material.The inventive method has that raw material sources are extensive, catalytic efficiency is high, power consumption The advantage such as low, biodiesel production rate is high, preparation technology is simple, lays a good foundation for biodiesel industrialization, scale, Can effective alleviating energy crisis problem.
In order to realize object above, the present invention is to be achieved through the following technical solutions:
A kind of method preparing biodiesel for raw material with algae, comprises the following steps:
S1. pavlova viridis is cultivated: with pavlova viridis as raw material, then the inoculum density with ten thousand cell/mL of 250-350 It is seeded to culture medium, irradiates 10-16h/ days with red blue dual-colored LED light compensating lamp, control intensity of illumination in 4000-5000LX, cultivation Temperature controls at 25-27 DEG C, cultivates 8-10 days, and the density of pavlova viridis reaches concentration and reaches 80,000,000 cell/mL, collects Pavlova viridis cell;Described culture medium is composed of the following components: glucose 25-30mg/L, NaNO31.6-2.0mg/L、 KH2PO41.2-1.5mg/L、Na2SiO30.8-1.0mg/L, chitosan 1.0-1.4mg/L, biogas slurry 7-10mg/L, f2 vitamin 3- 4mL and sea water 1L;
S2. oils and fats extracts: step S1 is collected pavlova viridis cell concentration after drying, adds high speed ball mill and crushes, Obtaining pavlova viridis powder, adding in pavlova viridis powder with its weight ratio is the petroleum ether of 1:9-11, and mixing stands 2-6h, on Layer liquid is oils and fats extracting solution, then by extracting solution 80-85 DEG C of distillation, i.e. can get microalgae grease;
S3. ester exchange reaction: be 1:5-7 according to weight ratio by microalgae grease, methanol and zeolite molecular sieve catalyst: The ratio of 0.03-0.05 adds in reactor, at temperature is 50-60 DEG C, carries out esterification 90-120min, is esterified Product;
S4. standing separation;By esterification products centrifugal 30-35min, stratification under rotating speed is 200-250r/min, divide Separating out upper strata glycerol, lower floor is biodiesel crude product;
S5. distilation: biodiesel crude product is added to distillation column, is distilled off unnecessary methanol at 70-75 DEG C, Obtain biodiesel.
Further, the compound method of the f2 vitamin described in above step S1 is as follows: 0.5mg vitamin B12、0.5mg Biotin, 100mL vitamin B1 and pure water 1000mL.
Further, the HONGGUANG in above-described red blue dual-colored LED light compensating lamp is 1-2:1 with blue light proportioning, preferably joins Ratio is 2:1.
Further, the high speed ball mill described in above step S2 crushes is to control rotating speed to break under 800-1000r/min Broken 10-15min..
Compared with prior art, the beneficial effect that the present invention obtains:
1, the present invention prepares biodiesel with pavlova viridis for raw material, can effectively alleviate current energy crisis and environment Pollution problem, pavlova viridis has that distribution is wide, Biomass high, photosynthetic efficiency is high, adaptive capacity to environment is strong, growth cycle is short, The significant advantages such as fat content height, low cost and environmental friendliness, it is possible to solve the Vegetable oil lipoprotein raw material in biodiesel exploitation not The problems such as foot, high cost.
2, the present invention adds in the medium chitosan and biogas slurry, containing nutrition such as substantial amounts of trace element, Organic substances Composition, can accelerate microalgae speed of production and improve the oils and fats productivity of microalgae.
3, the inventive method is by using red blue dual-colored LED light compensating lamp to change illumination condition, is possible not only to improve green bar The photosynthesis of husband algae, accelerates pavlova viridis and produces and improve yield, and the oils and fats that simultaneously can also improve pavlova viridis produces Rate, compared with conventional electric filament lamp, fluorescent lamp or monochromatic LED lamp, the oils and fats productivity of pavlova viridis improves about 5%.
4, the present invention uses high speed ball mill crushing microalgae cells, has low cost, efficiency height, environmentally safe, consumption The advantages such as energy is low, are one processing methods cost-effectively.
5, the inventive method uses zeolite molecular sieve as catalyst, possesses that reaction interface is big, surface area big, resistance to mass tranfer Little, reaction condition is gentle, active height, pollution-free, the not feature such as etching apparatus, improve catalytic efficiency, shorten esterification Time, catalytic effect is notable, improves the yield of biodiesel.
6, the inventive method have that preparation technology is simple, catalytic efficiency is high, grease extraction efficiency is high, biodiesel production rate is high, Product purity is high, raw material sources extensively, the advantage such as low cost, power consumption be low, there is good society, ecology and economic benefit, for Microalgae biodiesel industrialization, scale are laid a good foundation.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further described, but is not limited to protection scope of the present invention.
Embodiment 1
The preparation of pavlova viridis culture medium: glucose 25mg/L, NaNO32.0mg/L、KH2PO41.2mg/L、 Na2SiO30.8mg/L, chitosan 1.0mg/L, biogas slurry 7mg/L, f2 vitamin 3mL and sea water 1L;
A kind of method preparing biodiesel for raw material with algae, comprises the following steps:
S1. pavlova viridis is cultivated: with pavlova viridis as raw material, then connect with the inoculum density of 3,500,000 cell/mL Planting to culture medium, irradiate 10h/ days with red blue dual-colored LED light compensating lamp, wherein HONGGUANG and blue light proportioning are 1:1, control intensity of illumination At 5000LX, cultivation temperature controls at 25 DEG C, cultivates 10 days, and the density of pavlova viridis reaches concentration and reaches 80,000,000 carefully Born of the same parents/mL, collects pavlova viridis cell;
S2. oils and fats extracts: step S1 is collected pavlova viridis cell concentration after drying, adds high speed ball mill at rotating speed For 15min broken under 800r/min, obtaining pavlova viridis powder, adding in pavlova viridis powder with its weight ratio is the stone of 1:9 Oil ether, mixing stands 2h, and upper liquid is oils and fats extracting solution, then by extracting solution 85 DEG C of distillations, i.e. can get microalgae grease;
S3. ester exchange reaction: be 1:5:0.05's according to weight ratio by microalgae grease, methanol and zeolite molecular sieve catalyst Ratio adds in reactor, at temperature is 50 DEG C, carries out esterification 90min, obtains esterification products;
S4. standing separation;By esterification products centrifugal 30min, stratification under rotating speed is 250r/min, isolate upper strata Glycerol, lower floor is biodiesel crude product;
S5. distilation: biodiesel crude product is added to distillation column, is distilled off unnecessary methanol at 70 DEG C, To biodiesel.
Embodiment 2
The preparation of pavlova viridis culture medium: glucose 28mg/L, NaNO31.8mg/L、KH2PO41.4mg/L、 Na2SiO30.9mg/L, chitosan 1.2mg/L, biogas slurry 10mg/L, f2 vitamin 4mL and sea water 1L;
A kind of method preparing biodiesel for raw material with algae, comprises the following steps:
S1. pavlova viridis is cultivated: with pavlova viridis as raw material, then inoculates with the inoculum density of 3,000,000 cell/mL To culture medium, irradiating 16h/ days with red blue dual-colored LED light compensating lamp, wherein HONGGUANG and blue light proportioning are 2:1, control intensity of illumination and exist 4500LX, cultivation temperature controls at 26 DEG C, cultivates 8 days, the density of pavlova viridis reach concentration reach 80,000,000 cells/ ML, collects pavlova viridis cell;
S2. oils and fats extracts: step S1 is collected pavlova viridis cell concentration after drying, adds high speed ball mill at rotating speed For 13min broken under 900r/min, obtaining pavlova viridis powder, adding in pavlova viridis powder with its weight ratio is the stone of 1:10 Oil ether, mixing stands 4h, and upper liquid is oils and fats extracting solution, then by extracting solution 82 DEG C of distillations, i.e. can get microalgae grease;
S3. ester exchange reaction: be 1:6:0.04's according to weight ratio by microalgae grease, methanol and zeolite molecular sieve catalyst Ratio adds in reactor, at temperature is 55 DEG C, carries out esterification 110min, obtains esterification products;
S4. standing separation;By esterification products centrifugal 30min, stratification under rotating speed is 220r/min, isolate upper strata Glycerol, lower floor is biodiesel crude product;
S5. distilation: biodiesel crude product is added to distillation column, is distilled off unnecessary methanol at 72 DEG C, To biodiesel.
Embodiment 3
The preparation of pavlova viridis culture medium: glucose 30mg/L, NaNO31.6mg/L、KH2PO41.5mg/L、 Na2SiO31.0mg/L, chitosan 1.4mg/L, biogas slurry 9mg/L, f2 vitamin 3mL and sea water 1L;
A kind of method preparing biodiesel for raw material with algae, comprises the following steps:
S1. pavlova viridis is cultivated: with pavlova viridis as raw material, then inoculates with the inoculum density of 2,500,000 cell/mL To culture medium, irradiating 12h/ days with red blue dual-colored LED light compensating lamp, wherein HONGGUANG and blue light proportioning are 1:1, control intensity of illumination and exist 4000LX, cultivation temperature controls at 27 DEG C, cultivates 10 days, the density of pavlova viridis reach concentration reach 80,000,000 cells/ ML, collects pavlova viridis cell;
S2. oils and fats extracts: step S1 is collected pavlova viridis cell concentration after drying, adds high speed ball mill at rotating speed For 10min broken under 1000r/min, obtaining pavlova viridis powder, adding in pavlova viridis powder with its weight ratio is 1:11's Petroleum ether, mixing stands 6h, and upper liquid is oils and fats extracting solution, then by extracting solution 80 DEG C of distillations, i.e. can get microalgae grease;
S3. ester exchange reaction: be 1:7:0.03's according to weight ratio by microalgae grease, methanol and zeolite molecular sieve catalyst Ratio adds in reactor, at temperature is 60 DEG C, carries out esterification 120min, obtains esterification products;
S4. standing separation;By esterification products centrifugal 35min, stratification under rotating speed is 200r/min, isolate upper strata Glycerol, lower floor is biodiesel crude product;
S5. distilation: biodiesel crude product is added to distillation column, is distilled off unnecessary methanol at 75 DEG C, To biodiesel.
The pavlova viridis utilizing oils and fats extraction weight method to collect above example carries out fat content mensuration, result As shown in table 1.Wherein oils and fats total content=(microalgae grease/pavlova viridis powder) × 100%.
Table 1. pavlova viridis fat content
Oils and fats total content (%)
Embodiment 1 34
Embodiment 2 36
Embodiment 3 33
Biodiesel prepared by above example is according to GB/T20828-2007 (diesel fuel blending biodiesel) The performance of standard detection product, testing result is as shown in table 2.
The properties of product of the biodiesel of table 2. the present embodiment
Density (g/cm3) Viscosity (40 DEG C of mm2/s) Acid number (mgKOH/g) Flash-point (DEG C) Cetane number
Embodiment 1 0.86 5.46 0.52 151 63
Embodiment 2 0.87 4.98 0.66 179 77
Embodiment 3 0.83 5.13 0.53 163 55
Standard value 0.82-0.9 1.9-6.0 ≤0.8 ≥130℃ > 49
As can be seen from the above table, the indices of biodiesel prepared by the present invention is above diesel fuel blending life The standard of thing diesel oil, good market prospects.
Above content is to combine concrete/the most made for the present invention further description, it is impossible to Assert the present invention be embodied as be confined to these explanations.General technical staff of the technical field of the invention is come Saying, without departing from the inventive concept of the premise, these embodiments having described that can also be made some replacements or modification by it, And these substitute or variant all should be considered as belonging to protection scope of the present invention.

Claims (3)

1. the method preparing biodiesel for raw material with algae, it is characterised in that comprise the following steps:
S1. pavlova viridis is cultivated: with pavlova viridis as raw material, then inoculates with the inoculum density of ten thousand cell/mL of 250-350 To culture medium, irradiate 10-16h/ days with red blue dual-colored LED light compensating lamp, control intensity of illumination in 4000-5000LX, cultivation temperature Controlling at 25-27 DEG C, cultivate 8-10 days, the density of pavlova viridis reaches concentration and reaches 80,000,000 cell/mL, collects green Bar husband's frustule;Described culture medium is composed of the following components: glucose 25-30mg/L, NaNO3 1.6-2.0mg/L、 KH2PO41.2-1.5mg/L、Na2SiO30.8-1.0mg/L, chitosan 1.0-1.4mg/L, biogas slurry 7-10mg/L, f2 vitamin 3- 4mL and sea water 1L;
S2. oils and fats extracts: step S1 is collected pavlova viridis cell concentration after drying, adds high speed ball mill and crushes, obtains green Se Bafu algae powder, adding in pavlova viridis powder with its weight ratio is the petroleum ether of 1:9-11, and mixing stands 2-6h, upper liquid It is oils and fats extracting solution, then by extracting solution 80-85 DEG C of distillation, i.e. can get microalgae grease;
S3. ester exchange reaction: be 1:5-7:0.03-according to weight ratio by microalgae grease, methanol and zeolite molecular sieve catalyst The ratio of 0.05 adds in reactor, at temperature is 50-60 DEG C, carries out esterification 90-120min, obtains esterification products;
S4. standing separation;By esterification products centrifugal 30-35min, stratification under rotating speed is 200-250r/min, isolate Upper strata glycerol, lower floor is biodiesel crude product;
S5. distilation: biodiesel crude product is added to distillation column, is distilled off unnecessary methanol at 70-75 DEG C, the most available Biodiesel.
A kind of method preparing biodiesel for raw material with algae the most according to claim 1, it is characterised in that: institute HONGGUANG in the red blue dual-colored LED light compensating lamp stated is 1-2:1 with blue light proportioning.
A kind of method preparing biodiesel for raw material with algae the most according to claim 1, it is characterised in that: institute The high speed ball mill stated is broken is to control rotating speed broken 10-15min under 800-1000r/min.
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