CN106278334A - A kind of preparation method of anti-cold-punching mold material - Google Patents

A kind of preparation method of anti-cold-punching mold material Download PDF

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Publication number
CN106278334A
CN106278334A CN201610636471.0A CN201610636471A CN106278334A CN 106278334 A CN106278334 A CN 106278334A CN 201610636471 A CN201610636471 A CN 201610636471A CN 106278334 A CN106278334 A CN 106278334A
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ball
cold
parts
punching mold
mold material
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金峰
薛培龙
高玉刚
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Ningbo Jintexin Iron & Steel Science And Technology Co Ltd
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Ningbo Jintexin Iron & Steel Science And Technology Co Ltd
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    • C04B35/803
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/06Mineral fibres, e.g. slag wool, mineral wool, rock wool
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3244Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3839Refractory metal carbides
    • C04B2235/3843Titanium carbides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to the preparation method of a kind of anti-cold-punching mold material, belong to mold materials preparing technical field.After first basalt and igneous rock ball are clayed into power by the present invention, it is heated, obtains mixed melting thing, it is drawn silk, obtain migmatite fiber, then by itself and ZrO2, the material such as TiC mixes, obtain inorganic mixture, and itself and 3 aminopropyl triethoxysilanes are carried out mixing and ball milling, collect ball-milled powder, carry out mixing with poly-vinyl alcohol solution by it again and pour, stand solidification, obtain standing solidifying substance, finally it is calcined, i.e. can obtain anti-cold-punching mold material.Anti-cold-punching mold material prepared by the present invention is excellent in cushion effect, and impact strength is higher than 85.95J/cm2, extend its service life;With basalt and igneous rock as primary raw material, required raw material obtains simple, and price is low.

Description

A kind of preparation method of anti-cold-punching mold material
Technical field
The present invention relates to the preparation method of a kind of anti-cold-punching mold material, belong to mold materials preparing technical field.
Background technology
Mold materials refers to that China is currently used for the steel grade of plastic mould material, can by steel characteristics and use time heat at Reason state classification.Mould for metal or the stamping-out of nonmetallic materials, stretch, bend, extrude, the operation such as upsetting is beaten.Mould steel is wanted Ask enough intensity, toughness, hardness, abrasion-resistance, anti-fatigue ability, resistance to deformation, Resisting fractre ability.
When castings production, the quality of mould directly influences the quality of later stage foundry goods, and traditional with metal and pottery is The mould that raw material is made is due to formula and technological problems, and the mould shock resistance degree produced is inadequate, causes the later stage casting In part production process, beaten by other foundry goods equipment, collide and during other external impacts, often result in burn failure, make Low with the life-span, aborning, once burn failure, if can not change in time, affect again manufacturing schedule, cause production efficiency Lowly.
Summary of the invention
The technical problem to be solved: for the mold materials gone out for raw material production with metal and pottery in room temperature Lower impact strength is inadequate, causes it fragile in castings production process, and problem that is that reduce its service life, the present invention is first After basalt and igneous rock ball are clayed into power, it is heated, obtains mixed melting thing, it is drawn silk, mixed Close rock fiber, then by itself and ZrO2, the material such as TiC mix, obtain inorganic mixture, and by itself and 3-aminopropyl three second TMOS carries out mixing and ball milling, collects ball-milled powder, then carries out mixing with poly-vinyl alcohol solution by it and pour, stand solidification, Obtain standing solidifying substance, finally it is calcined, i.e. can obtain anti-cold-punching mold material.Anti-cold-punching mold prepared by the present invention Material is excellent in cushion effect, is difficult to damaged, extends its service life.
For solving above-mentioned technical problem, the technical solution used in the present invention is:
(1) choose basalt and igneous rock, cleaned and naturally dry, the most in mass ratio 1:1, by the basalt that dries with The igneous rock mixing dried crushes and is placed in ball grinder, and ball milling 2~3h under 250~300r/min obtain mixing and ball milling powder;
(2) the mixing and ball milling powder of above-mentioned preparation is placed in graphite crucible, graphite crucible is placed in vacuum tube furnace, at nitrogen Under the conditions of gas shielded, it is forced into 5~10MPa, and is heated to 250~300 DEG C, after Heat preservation 10~15min, by 10 DEG C/min heat up be heated to 1550~1600 DEG C, Heat preservation 1~2h, be prepared into mixed melting thing;
(3) carry out drawing silk from the crucible place of leting slip a remark with Glass rod by mixed melting thing in graphite crucible, collect a diameter of 20~30 μm Migmatite fiber, count the most by weight, respectively weigh 15~20 parts of ZrO2, 5~10 parts of TiC, 20~25 parts of Al2O3, 10 ~the migmatite fibers that 15 parts of MgO and 15~20 parts are collected, it is placed in homogenizer, stirs under 3500~4000r/min It is mixed with to obtain inorganic mixture;
(4) 1:5 in mass ratio, mixes 3-aminopropyl triethoxysilane with the inorganic mixture stirring of above-mentioned preparation and is placed in In ball grinder, ball milling 3~5h under 250~300r/min, collect ball-milled powder, in mass ratio 1:3 subsequently, by mass concentration 25% poly-vinyl alcohol solution mixes with ball-milled powder stirring and pours to mould, at room temperature stands solidification 3~5h, is prepared into Stand solidifying substance;
(5) the standing solidifying substance of above-mentioned preparation is placed in Heat preservation 1~2h at 120~130 DEG C, heats by 15 DEG C/min subsequently It is warming up to 1100~1200 DEG C, after insulation calcining 2~3h, stops heating and naturally cool to room temperature, can be prepared into a kind of anti- Cold-punching mold material.
The anti-cold-punching mold material fracture toughness of the preparation of the present invention reaches 12MPa m1/2Above, bending strength reaches More than 1425MPa, hardness reaches more than 16Gpa, and impact strength is higher than 85.95J/cm2
The present invention is compared with additive method, and Advantageous Effects is:
(1) the anti-cold-punching mold material that prepared by the present invention is excellent in cushion effect, and impact strength is higher than 85.95J/cm2, extend Its service life;
(2) anti-cold-punching mold material prepared by the present invention is with basalt and igneous rock as primary raw material, and required raw material obtains Simply, price is low.
Detailed description of the invention
First choose basalt and igneous rock, cleaned and naturally dry, the most in mass ratio 1:1, profound by dry The igneous rock mixing that Wu Yanyu dries crushes and is placed in ball grinder, and ball milling 2~3h under 250~300r/min obtain mixing ball Pulverizing end;The mixing and ball milling powder of above-mentioned preparation is placed in graphite crucible, graphite crucible is placed in vacuum tube furnace, at nitrogen Under the conditions of gas shielded, it is forced into 5~10MPa, and is heated to 250~300 DEG C, after Heat preservation 10~15min, by 10 DEG C/min heat up be heated to 1550~1600 DEG C, Heat preservation 1~2h, be prepared into mixed melting thing;Again by mixed in graphite crucible Close fused mass to carry out drawing silk from the crucible place of leting slip a remark with Glass rod, collect the migmatite fiber of a diameter of 20~30 μm, subsequently by weight Amount number meter, weighs 15~20 parts of ZrO respectively2, 5~10 parts of TiC, 20~25 parts of Al2O3, 10~15 parts of MgO and 15~20 parts of receipts The migmatite fiber of collection, is placed in homogenizer, and under 3500~4000r/min, stirring is mixed with to obtain inorganic mixture; 1:5 in mass ratio, mixes 3-aminopropyl triethoxysilane with the inorganic mixture stirring of above-mentioned preparation and is placed in ball grinder In, ball milling 3~5h under 250~300r/min, collect ball-milled powder, in mass ratio 1:3 subsequently, by poly-for mass concentration 25% second Enolate solution mixes with ball-milled powder stirring and pours to mould, at room temperature stands solidification 3~5h, is prepared into standing solidification Material;Finally the standing solidifying substance of above-mentioned preparation is placed in Heat preservation 1~2h at 120~130 DEG C, heats by 15 DEG C/min subsequently It is warming up to 1100~1200 DEG C, after insulation calcining 2~3h, stops heating and naturally cool to room temperature, can be prepared into a kind of anti- Cold-punching mold material.
Example 1
First choose basalt and igneous rock, cleaned and naturally dry, the most in mass ratio 1:1, the basalt that will dry Mix broken being placed in ball grinder, ball milling 3h under 300r/min with the igneous rock dried, obtain mixing and ball milling powder;By above-mentioned The mixing and ball milling powder of preparation is placed in graphite crucible, is placed in vacuum tube furnace by graphite crucible, under nitrogen protective condition, It is forced into 10MPa, and is heated to 300 DEG C, after Heat preservation 15min, heat up by 10 DEG C/min and be heated to 1600 DEG C, insulation Heating 2h, is prepared into mixed melting thing;Carry out drawing silk from the crucible place of leting slip a remark with Glass rod by mixed melting thing in graphite crucible again, Collect the migmatite fiber of a diameter of 30 μm, count the most by weight, weigh 20 parts of ZrO respectively2, 10 parts of TiC, 25 parts Al2O3, 15 parts of MgO and 20 parts of migmatite fibers collected, it is placed in homogenizer, stirs under 4000r/min and be mixed with Obtain inorganic mixture;1:5 in mass ratio, stirs 3-aminopropyl triethoxysilane with the inorganic mixture of above-mentioned preparation and mixes It is placed in ball grinder, ball milling 5h under 300r/min, collects ball-milled powder, in mass ratio 1:3 subsequently, by mass concentration 25% Poly-vinyl alcohol solution mixes with ball-milled powder stirring and pours to mould, at room temperature stands solidification 5h, is prepared into standing solid Material;Finally the standing solidifying substance of above-mentioned preparation is placed in Heat preservation 2h at 130 DEG C, is heated to by 15 DEG C/min subsequently 1200 DEG C, after insulation calcining 3h, stop heating and naturally cool to room temperature, a kind of anti-cold-punching mold material can be prepared into.Warp Detection, the anti-cold-punching mold material fracture toughness of the preparation of the present invention reaches 13MPa m1/2, bending strength reaches 1430MPa, Hardness reaches 16.5Gpa, and impact strength is 86.95J/cm2
Example 2
First choose basalt and igneous rock, cleaned and naturally dry, the most in mass ratio 1:1, the basalt that will dry Mix broken being placed in ball grinder, ball milling 2h under 250r/min with the igneous rock dried, obtain mixing and ball milling powder;By above-mentioned The mixing and ball milling powder of preparation is placed in graphite crucible, is placed in vacuum tube furnace by graphite crucible, under nitrogen protective condition, It is forced into 5MPa, and is heated to 250 DEG C, after Heat preservation 10min, heat up by 10 DEG C/min and be heated to 1550 DEG C, insulation Heating 1h, is prepared into mixed melting thing;Carry out drawing silk from the crucible place of leting slip a remark with Glass rod by mixed melting thing in graphite crucible again, Collect the migmatite fiber of a diameter of 20 μm, count the most by weight, weigh 15 parts of ZrO respectively2, 5 parts of TiC, 20 parts of Al2O3, 10 parts of MgO and 15 parts of migmatite fibers collected, be placed in homogenizer, and under 3500r/min, stirring is mixed with to obtain nothing Machine compound;1:5 in mass ratio, stirs 3-aminopropyl triethoxysilane with the inorganic mixture of above-mentioned preparation and mixes juxtaposition In ball grinder, ball milling 3h under 250r/min, collects ball-milled powder, in mass ratio 1:3, subsequently by poly-for mass concentration 25% second Enolate solution mixes with ball-milled powder stirring and pours to mould, at room temperature stands solidification 3h, is prepared into standing solidifying substance; Finally the standing solidifying substance of above-mentioned preparation is placed in Heat preservation 1h at 120 DEG C, is heated to 1100 by 15 DEG C/min subsequently DEG C, after insulation calcining 2h, stop heating and naturally cool to room temperature, a kind of anti-cold-punching mold material can be prepared into.After testing, The anti-cold-punching mold material fracture toughness of the preparation of the present invention reaches 13.5MPa m1/2, bending strength reaches 1435MPa, hardness Reaching 16.7Gpa, impact strength is 87.95J/cm2
Example 3
First choose basalt and igneous rock, cleaned and naturally dry, the most in mass ratio 1:1, the basalt that will dry Mix broken being placed in ball grinder, ball milling 2h under 270r/min with the igneous rock dried, obtain mixing and ball milling powder;By above-mentioned The mixing and ball milling powder of preparation is placed in graphite crucible, is placed in vacuum tube furnace by graphite crucible, under nitrogen protective condition, It is forced into 7MPa, and is heated to 270 DEG C, after Heat preservation 12min, heat up by 10 DEG C/min and be heated to 1650 DEG C, insulation Heating 2h, is prepared into mixed melting thing;Carry out drawing silk from the crucible place of leting slip a remark with Glass rod by mixed melting thing in graphite crucible again, Collect the migmatite fiber of a diameter of 25 μm, count the most by weight, weigh 17 parts of ZrO respectively2, 7 parts of TiC, 22 parts of Al2O3, 12 parts of MgO and 17 parts of migmatite fibers collected, be placed in homogenizer, and under 3700r/min, stirring is mixed with to obtain nothing Machine compound;1:5 in mass ratio, stirs 3-aminopropyl triethoxysilane with the inorganic mixture of above-mentioned preparation and mixes juxtaposition In ball grinder, ball milling 4h under 270r/min, collects ball-milled powder, in mass ratio 1:3, subsequently by poly-for mass concentration 25% second Enolate solution mixes with ball-milled powder stirring and pours to mould, at room temperature stands solidification 4h, is prepared into standing solidifying substance; Finally the standing solidifying substance of above-mentioned preparation is placed in Heat preservation 1h at 125 DEG C, is heated to 1150 by 15 DEG C/min subsequently DEG C, after insulation calcining 2h, stop heating and naturally cool to room temperature, a kind of anti-cold-punching mold material can be prepared into.After testing, The anti-cold-punching mold material fracture toughness of the preparation of the present invention reaches 13.6MPa m1/2, bending strength reaches 1440MPa, hardness Reaching 16.7Gpa, impact strength is 87.95J/cm2

Claims (1)

1. the preparation method of an anti-cold-punching mold material, it is characterised in that concrete preparation process is:
(1) choose basalt and igneous rock, cleaned and naturally dry, the most in mass ratio 1:1, by the basalt that dries with The igneous rock mixing dried crushes and is placed in ball grinder, and ball milling 2~3h under 250~300r/min obtain mixing and ball milling powder;
(2) the mixing and ball milling powder of above-mentioned preparation is placed in graphite crucible, graphite crucible is placed in vacuum tube furnace, at nitrogen Under the conditions of gas shielded, it is forced into 5~10MPa, and is heated to 250~300 DEG C, after Heat preservation 10~15min, by 10 DEG C/min heat up be heated to 1550~1600 DEG C, Heat preservation 1~2h, be prepared into mixed melting thing;
(3) carry out drawing silk from the crucible place of leting slip a remark with Glass rod by mixed melting thing in graphite crucible, collect a diameter of 20~30 μm Migmatite fiber, count the most by weight, respectively weigh 15~20 parts of ZrO2, 5~10 parts of TiC, 20~25 parts of Al2O3, 10 ~the migmatite fibers that 15 parts of MgO and 15~20 parts are collected, it is placed in homogenizer, stirs under 3500~4000r/min It is mixed with to obtain inorganic mixture;
(4) 1:5 in mass ratio, mixes 3-aminopropyl triethoxysilane with the inorganic mixture stirring of above-mentioned preparation and is placed in In ball grinder, ball milling 3~5h under 250~300r/min, collect ball-milled powder, in mass ratio 1:3 subsequently, by mass concentration 25% poly-vinyl alcohol solution mixes with ball-milled powder stirring and pours to mould, at room temperature stands solidification 3~5h, is prepared into Stand solidifying substance;
(5) the standing solidifying substance of above-mentioned preparation is placed in Heat preservation 1~2h at 120~130 DEG C, heats by 15 DEG C/min subsequently It is warming up to 1100~1200 DEG C, after insulation calcining 2~3h, stops heating and naturally cool to room temperature, can be prepared into a kind of anti- Cold-punching mold material.
CN201610636471.0A 2016-08-05 2016-08-05 A kind of preparation method of anti-cold-punching mold material Pending CN106278334A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106747361A (en) * 2017-01-23 2017-05-31 江苏顺通管业有限公司 A kind of manufacture method of three-way valve mold
CN107841091A (en) * 2017-11-03 2018-03-27 常州通和建筑工程有限公司 A kind of preparation method of obdurability epoxy fill-sealing materials
CN108649023A (en) * 2018-03-28 2018-10-12 宁波市鄞州路麦电子有限公司 A kind of lead frame and preparation method thereof

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CN101857438A (en) * 2010-05-25 2010-10-13 山东大学 Method for preparing aluminum oxide-titanium carbide-zirconium oxide nanocomposite ceramic material
CN104261804A (en) * 2014-09-25 2015-01-07 昆山伯建精密模具有限公司 Preparation method of ceramic mold

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CN101857438A (en) * 2010-05-25 2010-10-13 山东大学 Method for preparing aluminum oxide-titanium carbide-zirconium oxide nanocomposite ceramic material
CN104261804A (en) * 2014-09-25 2015-01-07 昆山伯建精密模具有限公司 Preparation method of ceramic mold

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106747361A (en) * 2017-01-23 2017-05-31 江苏顺通管业有限公司 A kind of manufacture method of three-way valve mold
CN106747361B (en) * 2017-01-23 2020-05-26 江苏三水企业孵化器有限公司 Manufacturing method of three-way die
CN107841091A (en) * 2017-11-03 2018-03-27 常州通和建筑工程有限公司 A kind of preparation method of obdurability epoxy fill-sealing materials
CN108649023A (en) * 2018-03-28 2018-10-12 宁波市鄞州路麦电子有限公司 A kind of lead frame and preparation method thereof

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Application publication date: 20170104

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