CN106273193A - Two templates are fixed ejects frame fast die change full-automatic foam forming machine - Google Patents

Two templates are fixed ejects frame fast die change full-automatic foam forming machine Download PDF

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Publication number
CN106273193A
CN106273193A CN201610750541.5A CN201610750541A CN106273193A CN 106273193 A CN106273193 A CN 106273193A CN 201610750541 A CN201610750541 A CN 201610750541A CN 106273193 A CN106273193 A CN 106273193A
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CN
China
Prior art keywords
shifting formwork
plate
fixed
die
solid model
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Application number
CN201610750541.5A
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Chinese (zh)
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CN106273193B (en
Inventor
袁健华
袁国清
傅杭杰
徐逸超
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HANGZHOU FANGYUAN PLASTICS MACHINERY CO Ltd
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HANGZHOU FANGYUAN PLASTICS MACHINERY CO Ltd
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Priority to CN201610750541.5A priority Critical patent/CN106273193B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3415Heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/3415Heating or cooling
    • B29C44/3426Heating by introducing steam in the mould

Abstract

It is a kind of that two templates are fixed ejects frame fast die change full-automatic foam forming machine, including solid model plate, shifting formwork plate, guide pillar, oil cylinder, eject frame, it is mainly technically characterized ny quick exchange die bed and is contained on shifting formwork plate, spray gun, push rod are contained in shifting formwork plate side, the oil cylinder driving shifting formwork plate is contained on solid model plate, it is fixed for ejecting frame, and the fixed frame that ejects is fixedly mounted on after-poppet, for the demoulding;Solid model plate and eject rack-mounted at guide pillar two ends, shifting formwork plate is through on guide pillar.Be passed through steam in due to the fact that die cavity, die-filling after, carry the solid shifting formwork air chamber of formation, the mould of installation is fixed on quick exchange die bed by new-type three plates mold fixed frame, improves die-filling efficiency time die-filling, decreases the waste of resource, reduce cost.

Description

Two templates are fixed ejects frame fast die change full-automatic foam forming machine
Technical field
The present invention relates to a kind of energy-efficient, two templates, the fixed fully automatic forming machine ejecting frame.
Background technology
Traditional full-automatic EPS forming machine, uses three formwork structures, has solid model plate, shifting formwork plate, top board, guide pillar, oil cylinder, Ejecting frame, solid model plate and top board are fixed on the two ends of guide pillar, and shifting formwork plate is through on guide pillar, and oil cylinder is contained on top board, oil cylinder pushing Shifting formwork plate moves, and the coupling mechanism force of this structure oil cylinder is delivered on solid model plate and shifting formwork plate by top board, guide pillar;Quick exchange die bed is contained in On solid model, spray gun, push rod are contained on solid model plate, eject frame oil cylinder or hang on shifting formwork eject pull bar drag eject frame fortune Dynamic, machine construction is complicated, and driving member is more;Using built-in sparge pipe, steam chest is high, changes spray head and must dismount mould, very Inconvenience, steam chest is high, also wastes steam;Shifting formwork drain pipe uses rubber hose to link, and causes impeded drainage, and rubber is perishable;Machine Device is directly being drained by drain pipe with the steam in steam chest in steam heating process and after heat, does not carry out secondary sharp With.
Summary of the invention
The present invention provides a kind of energy-efficient, simple in construction, without top board, thus saves two moulds of a set of driving means Plate, fixed eject the fast die change of frame full-automatic EPS forming machine.
The present invention is achieved by the following technical solution: a kind of two templates are fixed ejects frame fast die change full-automatic foam Type machine, including solid model plate, shifting formwork plate, guide pillar, oil cylinder, ejects frame, and it is mainly technically characterized ny quick exchange die bed and is contained on shifting formwork plate, Spray gun, push rod are contained in shifting formwork plate side, drive the oil cylinder of shifting formwork plate to be contained on solid model plate, and it is fixed for ejecting frame, fixed eject Frame is fixedly mounted on after-poppet, for the demoulding;Solid model plate and eject rack-mounted at guide pillar two ends, shifting formwork plate is through on guide pillar;
Described solid model plate and after-poppet are linked together by guide pillar and under-chassis, and shifting formwork plate is moved on guide pillar by oil cylinder pushing, dress Mould guide rails assembling is on under-chassis, and die-filling screw rod is fixed on shifting formwork plate;
Forming air chamber after described solid model plate and shifting formwork plate matched moulds, the cooling water pipe being connected with solid model plate is contained in outside steam chest, and shifting formwork is arranged Water pipe is full floating telescoping tube, and shifting formwork drain pipe and cooling water pipe all lead to vacuum generator,
Described vacuum generator includes staving, and cooling water enters through bucket top opening, is interval with dividing plate in staving, steam under towards Rising, vacuum generator is equivalent to a vacuum barrel.
New structure eliminates one piece of top board, three templates i.e. top board, solid model plate, shifting formwork plate change two templates i.e. solid model plate, shifting into Template;Oil cylinder being contained on solid model plate, changes the structure that original oil cylinder is contained on top board, quick exchange die bed is contained on shifting formwork plate, changes Becoming the structure that original quick exchange die bed is contained on solid model plate, be originally and have an effect by top board, degree abundant to top board requires the highest, and knot Structure is complicated, and driving member is many, and new design saves a set of driving means, cost-effective, and simple in construction easily operates.
The present invention includes that two templates, quick exchange die bed, fixed frame, die cavity heat-insulation system, energy recovery system, the quick change of ejecting are external Spray system, pipeline control system etc. form.Quick exchange die bed is contained on shifting formwork plate, and spray gun push rod is contained in shifting formwork side, and solid model is core Mould side, Gu shifting formwork air chamber is contained in outside steam chest built with insulation material, the fixing cooling water pipe of solid model, and is contained in the most removable The water-cooling-sprayer unloaded, shifting formwork drain pipe is full floating telescoping tube, uses multiloop steam waste heat energy source recovery apparatus, water curtain type Cooling vacuum generator.It is provided with steam in die cavity between described solid model plate and shifting formwork plate and is passed through mouth.
The present invention die-filling time shift template under the driving of oil cylinder with solid model plate sealing surface matched moulds, quick exchange die bed along die-filling guide rail, It is fixed on solid model plate by die-filling screw rod.Be passed through steam in due to the fact that die cavity, die-filling after, carry the solid shifting formwork gas of formation Room, the mould of installation is fixed on quick exchange die bed by new-type three plates mold fixed frame, improves die-filling efficiency, subtract time die-filling Lack the waste of resource, reduce cost.
Accompanying drawing illustrates:
Fig. 1 is positive two side views of the present invention;
Fig. 2 is the structural representation of the present invention;
Fig. 3 is the mould scheme of installation of the present invention;
Fig. 4 is the solid model external spray schematic diagram of the present invention;
Fig. 5 is the shifting formwork drain pipe full floating telescoping tube schematic diagram of the present invention;
Fig. 6 enters into water curtain type cooling vacuum generator schematic diagram for solid, the waste and old steam of shifting formwork steam chest.
Detailed description of the invention:
As shown in Figure 1, Figure 2, Figure 3 shows, this structure includes: 1-solid model plate, 2-guide pillar, 3-shifting formwork plate 4-after-poppet, 5-oil cylinder, 6-quick exchange die bed, 7-ejects frame, the die-filling screw rod of 8-, the die-filling guide rail of 9-, 10-under-chassis, and 11-core is framed, 12-chamber mould mould Frame, shrouding after the mould of 13-chamber, 11-1 core, 12-1 chamber mould, 14-steam is passed through mouth, 15-goods, 16-water-cooling-sprayer, and 17-is cold But water pipe, 18-shifting formwork drain pipe full floating telescoping tube, 19-sealing flange, 20-adpting flange, 21-water curtain type cooling vacuum is sent out Raw device, 21-1-dividing plate, 22-push rod, 23-spray gun
As shown in Figure 1 and Figure 2, solid model plate 1 and after-poppet 4 are linked together by guide pillar 2 and under-chassis 10, and shifting formwork plate 3 is pushed away by oil cylinder 5 Moving and move on guide pillar 2, die-filling guide rail 9 is arranged on under-chassis 10, and die-filling screw rod 8 is fixed on shifting formwork plate 3, fixed ejects frame 7 are fixedly mounted on after-poppet 4, for the demoulding.Spray gun 23, push rod 22 are contained in shifting formwork plate side.
As it is shown on figure 3, three plates mold fixed frame includes: core is framed 11, chamber mould is framed 12, shrouding 13 after the mould of chamber, by soon Die change frame, die-filling guide rail and the auxiliary of die-filling screw rod, be quick installed on solid model plate and the shifting formwork plate of matched moulds, it is achieved mould fast Speed is installed.
Before die-filling, need to be by three plates mold fixed frame, spray gun, spray gun push rod and mould are installed along with on quick exchange die bed 6, shifting formwork Plate 3 under the promotion of oil cylinder 5 with solid model plate 1 matched moulds;Time die-filling, it is first turned on ejecting frame 7, the fast of three plates mold will be mounted with Die change frame 6 is placed on die-filling guide rail 9, and quick exchange die bed 6 can easily be pushed to and the die-filling spiral shell on shifting formwork plate 3 on die-filling guide rail 9 Bar 8 is connected.Now, as it is shown on figure 3, core framed 11 is fixed with shifting formwork plate 3, mould installation, and form sealed steam room. After die-filling, spray gun, spray gun push rod move together with shifting formwork plate 3 along with quick exchange die bed 6.
New structure is contained in oil cylinder on solid model plate, changes the structure that original oil cylinder is contained on top board, and quick exchange die bed is contained in shifting formwork On plate, changing the structure that original quick exchange die bed is contained on solid model plate, be originally and have an effect by top board, degree abundant to top board requires very Height, and structure is complicated, driving member is many, and new design saves a set of driving means, cost-effective, and simple in construction easily operates.
The cooling water pipe 17 fixed such as Fig. 4 and solid model plate is contained in outside steam chest, and is contained in the most dismountable water-cooling-sprayer 16, it is simple to quickly detect.
As it is shown in figure 5, blowdown telescoping tube 18 connects through adpting flange 20, it is fixedly connected on shifting formwork plate, therefore telescoping tube is along with shifting The movement of template and move, sealing flange 19 is fixed on solid model plate, it is ensured that telescoping tube center ensures in moving process and moves Template is concentric.
As shown in Figure 6, Gu, the waste and old steam of shifting formwork steam chest is in blowdown connecting tube enters into water curtain type cooling vacuum generator 21; Cooling water pushes up A, B mouth through bucket and enters vacuum generator, and toward during dirty, because of the stop of dividing plate 21-1, formation is from upper Under cascade, steam ramp up from below during through cascade, steam liquefied, cause gas volume to reduce, vacuum generation Forming a negative pressure in device, vacuum generator now is equivalent to a vacuum barrel.

Claims (4)

1. two templates are fixed ejects a frame fast die change full-automatic foam forming machine, including solid model plate, shifting formwork plate, guide pillar, oil Cylinder, eject frame, it is characterised in that quick exchange die bed is contained on shifting formwork plate, and spray gun, push rod are contained in shifting formwork plate side, and oil cylinder is contained in solid model plate On, it is fixed for ejecting frame, and the fixed frame that ejects is fixedly mounted on after-poppet, for the demoulding;Solid model plate and eject rack-mounted Guide pillar two ends, shifting formwork plate is through on guide pillar.
A kind of two templates are fixed ejects frame fast die change full-automatic foam forming machine, and its feature exists Linking together by guide pillar and under-chassis in solid model plate and after-poppet, shifting formwork plate is moved on guide pillar by oil cylinder pushing, die-filling guide rail Being arranged on under-chassis, die-filling screw rod is fixed on shifting formwork plate.
A kind of two templates are fixed ejects frame fast die change full-automatic foam forming machine, and its feature exists Forming air chamber after solid model plate with shifting formwork plate matched moulds, the cooling water pipe being connected with solid model plate is contained in outside steam chest, and shifting formwork drain pipe is Full floating telescoping tube, shifting formwork drain pipe and cooling water pipe all lead to vacuum generator.
A kind of two templates are fixed ejects frame fast die change full-automatic foam forming machine, and its feature exists Including staving in vacuum generator, cooling water enters through bucket top opening, is interval with dividing plate in staving, and steam ramps up from below, Vacuum generator is equivalent to a vacuum barrel.
CN201610750541.5A 2016-08-30 2016-08-30 Two-template fixed type ejection frame quick-change mold full-automatic foam forming machine Active CN106273193B (en)

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CN201610750541.5A CN106273193B (en) 2016-08-30 2016-08-30 Two-template fixed type ejection frame quick-change mold full-automatic foam forming machine

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Application Number Priority Date Filing Date Title
CN201610750541.5A CN106273193B (en) 2016-08-30 2016-08-30 Two-template fixed type ejection frame quick-change mold full-automatic foam forming machine

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106671342A (en) * 2017-02-28 2017-05-17 河北雪龙机械制造有限公司 Molding machine for EPS insulation board
CN107283690A (en) * 2017-07-10 2017-10-24 重庆延锋安道拓汽车部件系统有限公司 Rail mounted mold changing systems
CN107775880A (en) * 2017-11-23 2018-03-09 杭州阿莱西澳机械制造有限公司 A kind of quick die change device and its method
CN108274677A (en) * 2018-02-13 2018-07-13 烟台裕华液力机械有限公司 A kind of quick die change device and the foam forming machine with quick die change device
CN109530544A (en) * 2018-12-06 2019-03-29 金华启创智能设备有限公司 A kind of novel intelligent mould changing device
CN112721006A (en) * 2020-12-30 2021-04-30 杭州富阳东山塑料机械有限公司 Rapid cooling device combining porous water inlet and compressed air pressurization and cooling method thereof
CN113733467A (en) * 2021-09-10 2021-12-03 深圳市英泰龙机械有限公司 Electrically-driven full-automatic forming machine
CN115816748A (en) * 2023-02-17 2023-03-21 杭州方圆塑机股份有限公司 Universal die quick-mounting die and automatic forming machine

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JPH08142090A (en) * 1994-11-17 1996-06-04 Potsuka Mach Kk Synthetic resin foam molding machine
CN101412270A (en) * 2008-09-09 2009-04-22 袁国清 Full-automatic plastic foam electric forming machine
CN103692656A (en) * 2013-12-20 2014-04-02 杭州方圆塑机股份有限公司 Double-movable-template automatic plastic foam molding machine
CN203680814U (en) * 2013-12-20 2014-07-02 杭州方圆塑机股份有限公司 Automatic plastic movable molding board foam molding machine
CN204450954U (en) * 2015-01-09 2015-07-08 杭州方圆塑机股份有限公司 Foamed plastics automatic moulding machine muzzle-loading fast mold change mechanism
CN206030372U (en) * 2016-08-30 2017-03-22 杭州方圆塑机股份有限公司 Fixed ejecting full -automatic foam molding of fast retooling machine of two templates

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Publication number Priority date Publication date Assignee Title
JPH08142090A (en) * 1994-11-17 1996-06-04 Potsuka Mach Kk Synthetic resin foam molding machine
CN101412270A (en) * 2008-09-09 2009-04-22 袁国清 Full-automatic plastic foam electric forming machine
CN103692656A (en) * 2013-12-20 2014-04-02 杭州方圆塑机股份有限公司 Double-movable-template automatic plastic foam molding machine
CN203680814U (en) * 2013-12-20 2014-07-02 杭州方圆塑机股份有限公司 Automatic plastic movable molding board foam molding machine
CN204450954U (en) * 2015-01-09 2015-07-08 杭州方圆塑机股份有限公司 Foamed plastics automatic moulding machine muzzle-loading fast mold change mechanism
CN206030372U (en) * 2016-08-30 2017-03-22 杭州方圆塑机股份有限公司 Fixed ejecting full -automatic foam molding of fast retooling machine of two templates

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106671342A (en) * 2017-02-28 2017-05-17 河北雪龙机械制造有限公司 Molding machine for EPS insulation board
CN107283690A (en) * 2017-07-10 2017-10-24 重庆延锋安道拓汽车部件系统有限公司 Rail mounted mold changing systems
CN107283690B (en) * 2017-07-10 2023-10-20 安道拓(重庆)汽车部件有限公司 Rail type die changing system
CN107775880A (en) * 2017-11-23 2018-03-09 杭州阿莱西澳机械制造有限公司 A kind of quick die change device and its method
CN108274677A (en) * 2018-02-13 2018-07-13 烟台裕华液力机械有限公司 A kind of quick die change device and the foam forming machine with quick die change device
CN109530544A (en) * 2018-12-06 2019-03-29 金华启创智能设备有限公司 A kind of novel intelligent mould changing device
CN112721006A (en) * 2020-12-30 2021-04-30 杭州富阳东山塑料机械有限公司 Rapid cooling device combining porous water inlet and compressed air pressurization and cooling method thereof
CN113733467A (en) * 2021-09-10 2021-12-03 深圳市英泰龙机械有限公司 Electrically-driven full-automatic forming machine
CN115816748A (en) * 2023-02-17 2023-03-21 杭州方圆塑机股份有限公司 Universal die quick-mounting die and automatic forming machine

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