CN106273008A - Electroplated diamond rope saw preparation technology - Google Patents
Electroplated diamond rope saw preparation technology Download PDFInfo
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- CN106273008A CN106273008A CN201510292371.6A CN201510292371A CN106273008A CN 106273008 A CN106273008 A CN 106273008A CN 201510292371 A CN201510292371 A CN 201510292371A CN 106273008 A CN106273008 A CN 106273008A
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Abstract
The present invention relates to material cutting processing technical field, be specifically related to electroplated diamond rope saw preparation technology.It comprises metal wire, diamond abrasive, plating bonding agent, and the outside of described metal wire is provided with diamond abrasive by plating bonding agent, and described diamond abrasive is distributed in the shape of a spiral.Scroll saw is arranged on scroll saw numerical control formation cutting special purpose machine tool；Stone material is fixed on platen；Adjust the relative position of stone material and scroll saw；Numerical control formation cutting stone material, reaches requirement, and its type of cooling is dry cutting or water or emulsion or cryogenic gas.It is fixed on the diamond abrasive of metal line surface by plating alloy and realizes the cutting of stone material, has cutting thickness unrestricted, and cutting efficiency is high, workpiece surface roughness is low in cutting, can realize shaping the advantages such as cutting.
Description
Technical field
The present invention relates to material cutting processing technical field, be specifically related to electroplated diamond rope saw preparation technology.
Background technology
Wire-cut Electrical Discharge Machining is the most the most frequently used precision form cutting method, has the advantages such as cutting accuracy is high, surface roughness is low, cutting thickness is big.But cannot the non-conducting material such as processing stone material.
Cut relies on the high power density laser bundle of line focus to irradiate workpiece, the material making illuminated place melts rapidly, gasifies, ablation or reach burning-point, blow down melt substance by the high velocity air that light beam is coaxial simultaneously, thus realize cutting open a kind of cutting method of workpiece.Being applicable to cut thin plate, if with superpower laser, then the high-temperature plasma cognition produced between laser and workpiece substantially reduces working (machining) efficiency, and the eliminating of fused mass is the most highly difficult, and facet is had burn.Therefore, laser cannot cutting stone material slab.
Plasma arc cutting is to utilize high temperature, the plasma of high speed and flame stream thereof to make melt workpiece material, evaporate and gasify and by a kind of cutting method of the matrix that blows off.During the little metal of cutting thickness, cutting speed is fast, and facet is brighter and cleaner, and thermal deformation is little, but kerf width is big, and during the stone material of cutting thickness 150mm, width of slit is up to 10-20mm unexpectedly.Therefore, during cutting stone material, joint-cutting, by wider, even cannot normally cut.
High pressure jer cutting equipment can shape some metal of cutting and nonmetallic materials, but cutting thickness is limited, it is impossible to cutting stone material slab.
Diamond wire saw is to be fixed in beading steel matrix be fabricated to diamond bead by plating or powder metallurgy or electroplating technology by diamond abrasive, beading are coupled together by high-tensile steel wires rope, beading are spaced apart with spring or plastics and a kind of thread-cutting tool of being finally fabricated to.Being widely used in the exploitation of stone material, forming, but its minimum diameter also has 6mm, joint-cutting is the widest.
For the cutting of stone material, current means are mainly wafer saw, band saw etc, all can only make to cut off processing, and joint-cutting width, and chip easily adheres to calker, it is impossible to form cutting.
Diamond fretsaw is to fix one layer of diamond abrasive on the surface of fine wire by electric deposition nickel or heat reactive resin, can cut various materials with precision form.Its advantage: (1) joint-cutting is narrow, volume recovery is high；(2) cutting process is steady, and the cutting fragile material such as silicon wafer, pottery does not collapse limit；(3) cutting temperature is low, and facet is without burn；(4) can cutting large size workpiece；(5) environmental pollution is little, generally uses water as coolant.It it is a kind of up-and-coming cutting process method.The subject matter that existing diamond fretsaw exists: abrasive material is simply embedded in coating or resinoid bond by mechanically embedding, and abrasive material is easy to fall off, and the scroll saw life-span is short.
Summary of the invention
It is an object of the invention to provide electroplated diamond rope saw preparation technology, it is fixed on the diamond abrasive of metal line surface by plating alloy and realizes the cutting of stone material, having cutting thickness unrestricted, cutting efficiency is high, workpiece surface roughness is low in cutting, can realize the advantages such as shaping cutting.
In order to solve the problem existing for background technology, the present invention is by the following technical solutions: it comprises metal wire, diamond abrasive, plating bonding agent, and the outside of described metal wire is provided with diamond abrasive by plating bonding agent；Described diamond abrasive is distributed in the shape of a spiral.
Its using method: scroll saw is arranged on scroll saw numerical control formation cutting special purpose machine tool；Stone material is fixed on platen；Adjust the relative position of stone material and scroll saw；Numerical control formation cutting stone material, reaches requirement, its type of cooling be dry cut, water, emulsion, cryogenic gas.
In described shaping cutting stone material, crucial cutting parameter is: scroll saw linear velocity Vs:15-25m/s；Scroll saw feed speed Vw:0.2-0.6m/min；Cutting thickness ap:100mm-500mm.
Described diamond fretsaw is external diameter 0.1-3mm, and stone material is 100mm≤thickness≤500mm.
Beneficial effects of the present invention: it is fixed on the diamond abrasive of metal line surface by plating alloy and realizes the cutting of stone material, has cutting thickness unrestricted, cutting efficiency is high, workpiece surface roughness is low in cutting, can realize shaping the advantages such as cutting.
Accompanying drawing illustrates:
Fig. 1 is the structural representation of the present invention.
Reference: metal wire 1, diamond abrasive 2, plating bonding agent 3.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the present invention is described in detail.
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with the drawings and the specific embodiments, the present invention is further elaborated.Should be appreciated that detailed description of the invention described herein, only in order to explain the present invention, is not intended to limit the present invention.
Referring to Fig. 1, this detailed description of the invention by the following technical solutions: it comprise metal wire 1, diamond abrasive 2, plating bonding agent 3, the outside of described metal wire 1 by plating bonding agent 3 be provided with diamond abrasive 2；Described diamond abrasive 2 is distributed in the shape of a spiral.
Its using method: scroll saw is arranged on scroll saw numerical control formation cutting special purpose machine tool；Stone material is fixed on platen；Adjust the relative position of stone material and scroll saw；Numerical control formation cutting stone material, reaches requirement, its type of cooling be dry cut, water, emulsion, cryogenic gas.
In described cutting stone material formed thereby, crucial cutting parameter is: scroll saw linear velocity Vs:15-25m/s；Scroll saw feed speed Vw:0.2-0.6m/min；Cutting thickness ap:100mm-500mm.
Described diamond fretsaw is external diameter 0.1-3mm, and stone material is 100mm≤thickness≤500mm.
The beneficial effect of this detailed description of the invention: it is fixed on the diamond abrasive of metal line surface by plating alloy and realizes the cutting of stone material, having cutting thickness unrestricted, cutting efficiency is high, workpiece surface roughness is low in cutting, can realize the advantages such as shaping cutting.
The above, only in order to technical scheme to be described and unrestricted, other amendment or equivalent that technical scheme is made by those of ordinary skill in the art, without departing from the spirit and scope of technical solution of the present invention, all should contain in the middle of scope of the presently claimed invention.
Claims (4)
1. electroplated diamond rope saw preparation technology, it is characterized in that: it comprises metal wire (1), diamond abrasive (2), plating bonding agent (3), the outside of described metal wire (1) is provided with diamond abrasive (2) by plating bonding agent (3), and described diamond abrasive (2) is distributed in the shape of a spiral.
Electroplated diamond rope the most according to claim 1 saw preparation technology, it is characterised in that its using method: scroll saw is arranged on scroll saw numerical control formation cutting special purpose machine tool；Stone material is fixed on platen；Adjust the relative position of stone material and scroll saw；Numerical control formation cutting stone material, reaches requirement, its type of cooling be dry cut, water, emulsion, cryogenic gas.
Electroplated diamond rope the most according to claim 1 saw preparation technology, it is characterised in that in described shaping cutting stone material, crucial cutting parameter is: scroll saw linear velocity Vs:15-25m/s；Scroll saw feed speed Vw:0.2-0.6m/min；Cutting thickness ap:100mm-500mm.
Electroplated diamond rope the most according to claim 1 saw preparation technology, it is characterised in that described diamond fretsaw is external diameter
0.1-3mm, stone material is 100mm≤thickness≤500mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510292371.6A CN106273008A (en) | 2015-06-02 | 2015-06-02 | Electroplated diamond rope saw preparation technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510292371.6A CN106273008A (en) | 2015-06-02 | 2015-06-02 | Electroplated diamond rope saw preparation technology |
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| CN106273008A true CN106273008A (en) | 2017-01-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201510292371.6A Pending CN106273008A (en) | 2015-06-02 | 2015-06-02 | Electroplated diamond rope saw preparation technology |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112339149A (en) * | 2020-10-31 | 2021-02-09 | 湖北小蚂蚁金刚石工具有限公司 | Efficient wire saw device for diamonds |
| CN112643138A (en) * | 2020-12-12 | 2021-04-13 | 周西丽 | Cutting device for plate processing |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101037011A (en) * | 2007-04-18 | 2007-09-19 | 张小军 | Novel braze welding diamond bead string and the wire saw using the same |
| CN101480817A (en) * | 2008-01-08 | 2009-07-15 | 于贵生 | Screw type diamond bead |
| CN101934557A (en) * | 2010-08-18 | 2011-01-05 | 江苏友和工具有限公司 | Process for carrying out shape cutting on stone by electroplated diamond wire saw |
| CN103100987A (en) * | 2013-01-14 | 2013-05-15 | 南京航空航天大学 | Electroplating diamond fretsaw with grinding materials controllably distributed and preparation method |
| US20140246005A1 (en) * | 2011-04-05 | 2014-09-04 | Ehwa Diamond Industrial Co., Ltd. | Method for manufacturing an electrodeposited diamond wire saw using patterned non-conductive materials |
| CN104640676A (en) * | 2012-06-29 | 2015-05-20 | 圣戈班磨料磨具有限公司 | Abrasive article and method of forming |
-
2015
- 2015-06-02 CN CN201510292371.6A patent/CN106273008A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101037011A (en) * | 2007-04-18 | 2007-09-19 | 张小军 | Novel braze welding diamond bead string and the wire saw using the same |
| CN101480817A (en) * | 2008-01-08 | 2009-07-15 | 于贵生 | Screw type diamond bead |
| CN101934557A (en) * | 2010-08-18 | 2011-01-05 | 江苏友和工具有限公司 | Process for carrying out shape cutting on stone by electroplated diamond wire saw |
| US20140246005A1 (en) * | 2011-04-05 | 2014-09-04 | Ehwa Diamond Industrial Co., Ltd. | Method for manufacturing an electrodeposited diamond wire saw using patterned non-conductive materials |
| CN104640676A (en) * | 2012-06-29 | 2015-05-20 | 圣戈班磨料磨具有限公司 | Abrasive article and method of forming |
| CN103100987A (en) * | 2013-01-14 | 2013-05-15 | 南京航空航天大学 | Electroplating diamond fretsaw with grinding materials controllably distributed and preparation method |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112339149A (en) * | 2020-10-31 | 2021-02-09 | 湖北小蚂蚁金刚石工具有限公司 | Efficient wire saw device for diamonds |
| CN112339149B (en) * | 2020-10-31 | 2022-11-04 | 湖北小蚂蚁金刚石工具有限公司 | Efficient wire saw device for diamonds |
| CN112643138A (en) * | 2020-12-12 | 2021-04-13 | 周西丽 | Cutting device for plate processing |
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Application publication date: 20170104 |