CN106271459A - The processing method of complex-curved integral wheel - Google Patents
The processing method of complex-curved integral wheel Download PDFInfo
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- CN106271459A CN106271459A CN201610835242.1A CN201610835242A CN106271459A CN 106271459 A CN106271459 A CN 106271459A CN 201610835242 A CN201610835242 A CN 201610835242A CN 106271459 A CN106271459 A CN 106271459A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/01—Aircraft parts
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Abstract
The processing method that the present invention relates to a kind of complex-curved integral wheel, including forging molding → roughing → ultrasonic inspection → destressing → polish benchmark → polish endoporus → blade processing → polishing → testing sequence.The blank that the present invention uses is forging molding, the intensity of the integral wheel being processed into also can the product strength of relatively casting high；Carrying out overall vaned processing by hole, a location, therefore the size uniformity between blade is good, and then dynamic balance performance is high, use digital control processing, the parts size precision after processing can be made good, and need not mould and the clamps of complexity, process-cycle is short, and efficiency is high.
Description
Technical field
The present invention relates to a kind of processing method, the processing method of a kind of complex-curved integral wheel.
Background technology
In aero-engine field, impeller is one of critical piece of power generation, but owing to the profile of impeller is more multiple
Miscellaneous, it is substantially all and is made up of curved surface, general processing method is to assemble after single impeller is processed molding, although this
Method difficulty of processing is relatively little, but the bad unification of size of every a piece of blade, and its intensity also can be affected simultaneously, the life-span
The longest；At present due to the development of process equipment, generally using overall processing technology, its general operation is: casting → super
Sonic testing → polishing → inspection.But the intensity that this method makes impeller is low, the mold shape of processing is complicated, manufactures difficulty, leaf
Sheet precision it is difficult to ensure that, dynamic balance performance is poor, and the production cycle is long.
Summary of the invention
Problem to be solved by this invention is the processing method of a kind of integral wheel, makes the good processing accuracy of impeller, efficiency
Height, intensity is big, and dynamic balance performance is good.
The concrete grammar that the present invention uses is: forging molding → roughing → ultrasonic inspection → destressing → polish base
Standard → polish endoporus → blade processing → polishing → inspection.Described blade processing operation include blade roughing work step,
Blade polish work step, blade passage polish work step, big blade lead angle polish work step, vanelets lead angle polish work step.
Blade processing operation of the present invention uses every stroke index and can complete to add integral blade
The numerical control machining center of work work five-axle linkage, the UCP800 numerical control machining center that such as the bright company of Switzerland's Mick produces.It is special
Point is to have once follow procedure requirement to complete the roughing all work steps to polish of blade, and can follow procedure will automatically
Ask and carry out tool changing.
The blank that the present invention uses is forging molding, and the intensity of the integral wheel being processed into also can the product of relatively casting
Intensity is high；Use digital control processing, the parts size precision after processing can be made good, and need not mould and the clamps of complexity,
Process-cycle is short, and efficiency is high.It addition, this manufacturing procedure is to carry out overall vaned processing, therefore by hole, a location
Size uniformity between blade is good, and then dynamic balance performance is high.In the course of processing, it is provided with directional hole and part can be made to exist
Preventing axial rotation in the course of processing, machining accuracy is high.
Detailed description of the invention
A kind of processing method of complex-curved integral wheel, described method comprises the following steps:
1) forging molding: be forged into blank；
2) roughing: blank and benchmark thereof are carried out roughing；
3) ultrasonic inspection: whether inspection is internal crackle or defect；
4) destressing: carry out normative heat treatment, prevents from being deformed in following process；
5) polish benchmark: datum hole, datum level and the directional hole of the blank after heat treatment is carried out polish；
6) polish endoporus: it is qualified to be machined to by endoporus；
7) blade processing operation: according to the processor woven, blank is processed,
A. roughing work step: the cutter long 100mm of entirety cutter, a diameter of 6mm of processing, monolateral tapering 4 degree, clamp diameter 12mm,
Cutting edge >=20mm, 2 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 2mm, speed of mainshaft 2653r/
Min, cutting speed 50m/min, amount of feeding 300mm/min, it is machined to away from final size 0.5～1mm；
B. blade polish work step: the cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamp diameter
12mm, cutting edge >=15mm, 4 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.6mm, the speed of mainshaft
3180r/min, cutting speed 50m/min, amount of feeding 636mm/min, it is machined to given size；
C. blade passage polish work step；The cutter long 100mm of entirety cutter, a diameter of 6mm of processing, monolateral tapering 4 degree, clamping is straight
Footpath 12mm, cutting edge >=20mm, 3 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.6mm, the speed of mainshaft
2653r/min, cutting speed 50m/min, amount of feeding 450mm/min, it is machined to given size；
The biggest blade lead angle polish work step；The cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamping
Diameter 12mm, cutting edge >=20mm, 3 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.5mm, and main shaft turns
Speed 3180r/min, cutting speed 50m/min, amount of feeding 477mm/min, it is machined to given size；
E. vanelets lead angle polish work step；The cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamping
Diameter 12mm, cutting edge >=20mm, 3 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.5mm, and main shaft turns
Speed 3180r/min, cutting speed 50m/min, amount of feeding 477mm/min, it is machined to given size；
8) polishing: be polished by regulation requirement；
9) inspection: the part after polishing is carried out the inspection of big blade fundamental frequency, dynamic balancing and final inspection.
Embodiment:
A kind of aero-engine integral wheel, its key dimension, hold greatly external diameter: 159mm, big blade: 8, vanelets: 8
Sheet, it is desirable to the impeller big blade fundamental frequency after processing: stage corner frequency 1950Hz～2400Hz, two-stage corner frequency is less than
5600Hz or more than 6400Hz, dynamic balancing rotating speed 1675r/min, amount of unbalance is not more than 10g.mm, full-size tolerance is-
0.1/-0.15, its procedure of processing is:
1) forging molding: be forged into blank；
2) roughing: blank and benchmark thereof are carried out roughing；
3) ultrasonic inspection: whether inspection is internal crackle or defect；
4) destressing: carry out normative heat treatment, prevents from being deformed in following process；
5) polish benchmark: datum hole, datum level and the directional hole of the blank after heat treatment is carried out polish；
6) polish endoporus: it is qualified to be machined to by endoporus；
7) blade processing operation: according to the processor woven, blank is processed,
A. roughing work step: the cutter long 100mm of entirety cutter, a diameter of 6mm of processing, monolateral tapering 4 degree, clamp diameter 12mm,
Cutting edge=20mm, 2 teeth and 1 tooth cross the heart, elongation=40mm；Lathe parameter is: cutting depth 2mm, speed of mainshaft 2653r/
Min, cutting speed 50m/min, amount of feeding 300mm/min, it is machined to away from final size 0.6mm；
B. blade polish work step: the cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamp diameter
12mm, cutting edge=15mm, 4 teeth and 1 tooth cross the heart, elongation=40mm；Lathe parameter is: cutting depth 0.6mm, the speed of mainshaft
3180r/min, cutting speed 50m/min, amount of feeding 636mm/min, it is machined to given size；
C. blade passage polish work step；The cutter long 100mm of entirety cutter, a diameter of 6mm of processing, monolateral tapering 4 degree, clamping is straight
Footpath 12mm, cutting edge=20mm, 3 teeth and 1 tooth cross the heart, elongation=40mm；Lathe parameter is: cutting depth 0.6mm, the speed of mainshaft
2653r/min, cutting speed 50m/min, amount of feeding 450mm/min, it is machined to given size；
The biggest blade lead angle polish work step；The cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamping
Diameter 12mm, cutting edge=20mm, 3 teeth and 1 tooth cross the heart, elongation=40mm；Lathe parameter is: cutting depth 0.5mm, and main shaft turns
Speed 3180r/min, cutting speed 50m/min, amount of feeding 477mm/min, it is machined to given size；
E. vanelets lead angle polish work step；The cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamping
Diameter 12mm, cutting edge=20mm, 3 teeth and 1 tooth cross the heart, elongation=40mm；Lathe parameter is: cutting depth 0.5mm, and main shaft turns
Speed 3180r/min, cutting speed 50m/min, amount of feeding 477mm/min；
8) polishing: be polished by regulation requirement；
9) inspection: the part after polishing is carried out the inspection of big blade fundamental frequency, dynamic balancing and final inspection.
Final result: big blade fundamental frequency: stage corner frequency 2280.5Hz～2286Hz, two-stage corner frequency
6614Hz～6632Hz, dynamic balancing rotating speed 1675r/min, amount of unbalance 9.1g.mm, full-size is 158.88mm, conclusion: close
Lattice.
Claims (1)
1. the processing method of a complex-curved integral wheel, it is characterised in that described method comprises the following steps:
1) forging molding: be forged into blank；
2) roughing: blank and benchmark thereof are carried out roughing；
3) ultrasonic inspection: whether inspection is internal crackle or defect；
4) destressing: carry out normative heat treatment, prevents from being deformed in following process；
5) polish benchmark: datum hole, datum level and the directional hole of the blank after heat treatment is carried out polish；
6) polish endoporus: it is qualified to be machined to by endoporus；
7) blade processing operation: according to the processor woven, being processed blank, step is as follows:
A. roughing work step: the cutter long 100mm of entirety cutter, a diameter of 6mm of processing, monolateral tapering 4 degree, clamp diameter 12mm,
Cutting edge >=20mm, 2 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 2mm, speed of mainshaft 2653r/
Min, cutting speed 50m/min, amount of feeding 300mm/min, it is machined to away from final size 0.5～1mm；
B. blade polish work step: the cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamp diameter
12mm, cutting edge >=15mm, 4 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.6mm, the speed of mainshaft
3180r/min, cutting speed 50m/min, amount of feeding 636mm/min, it is machined to given size；
C. blade passage polish work step；The cutter long 100mm of entirety cutter, a diameter of 6mm of processing, monolateral tapering 4 degree, clamping is straight
Footpath 12mm, cutting edge >=20mm, 3 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.6mm, the speed of mainshaft
2653r/min, cutting speed 50m/min, amount of feeding 450mm/min, it is machined to given size；
The biggest blade lead angle polish work step；The cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamping
Diameter 12mm, cutting edge >=20mm, 3 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.5mm, and main shaft turns
Speed 3180r/min, cutting speed 50m/min, amount of feeding 477mm/min, it is machined to given size；
E. vanelets lead angle polish work step；The cutter long 100mm of entirety cutter, a diameter of 5mm of processing, monolateral tapering 4 degree, clamping
Diameter 12mm, cutting edge >=20mm, 3 teeth and 1 tooth cross the heart, elongation >=40mm；Lathe parameter is: cutting depth 0.5mm, and main shaft turns
Speed 3180r/min, cutting speed 50m/min, amount of feeding 477mm/min, it is machined to given size；
8) polishing: be polished by regulation requirement；
9) inspection: the part after polishing is carried out the inspection of big blade fundamental frequency, dynamic balancing and final inspection.
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| CN201610835242.1A CN106271459A (en) | 2016-09-20 | 2016-09-20 | The processing method of complex-curved integral wheel |
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| CN201610835242.1A CN106271459A (en) | 2016-09-20 | 2016-09-20 | The processing method of complex-curved integral wheel |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826140A (en) * | 2017-04-13 | 2017-06-13 | 苏州三和仪器有限公司 | A kind of machining manufacture of impeller of high-speed fan |
| CN109514200A (en) * | 2018-12-06 | 2019-03-26 | 上海无线电设备研究所 | The manufacturing method of non-linear arc T tail |
| CN109759791A (en) * | 2019-02-01 | 2019-05-17 | 黑龙江省机械科学研究院 | Cavity thin-wall Centrifugal Impeller processing method in a kind of aerospace engine is accurate |
| CN110576376A (en) * | 2019-09-16 | 2019-12-17 | 孙庆峰 | Water pump impeller surface finishing treatment method |
| CN111037242A (en) * | 2019-12-18 | 2020-04-21 | 沈阳鼓风机集团齿轮压缩机有限公司 | Finish machining method for ternary impeller |
| CN114571195A (en) * | 2021-12-29 | 2022-06-03 | 上海航天控制技术研究所 | Co-curing structure flywheel wheel body and manufacturing and processing method thereof |
| WO2023103509A1 (en) * | 2021-12-10 | 2023-06-15 | 哈电发电设备国家工程研究中心有限公司 | Method for machining high-rotation-speed impeller having end face teeth |
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| CN101590587A (en) * | 2008-05-29 | 2009-12-02 | 上海电气集团股份有限公司 | A kind of integral impeller processing method |
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| CN105904169A (en) * | 2016-05-03 | 2016-08-31 | 上海应用技术学院 | Manufacturing process of ultra-long blade complex curved surface integral impeller made of aluminum alloy material |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106826140A (en) * | 2017-04-13 | 2017-06-13 | 苏州三和仪器有限公司 | A kind of machining manufacture of impeller of high-speed fan |
| CN106826140B (en) * | 2017-04-13 | 2019-01-11 | 苏州三和仪器有限公司 | A kind of machining manufacture of impeller of high-speed fan |
| CN109514200A (en) * | 2018-12-06 | 2019-03-26 | 上海无线电设备研究所 | The manufacturing method of non-linear arc T tail |
| CN109514200B (en) * | 2018-12-06 | 2020-07-31 | 上海无线电设备研究所 | Method for manufacturing nonlinear arc-shaped empennage |
| CN109759791A (en) * | 2019-02-01 | 2019-05-17 | 黑龙江省机械科学研究院 | Cavity thin-wall Centrifugal Impeller processing method in a kind of aerospace engine is accurate |
| CN109759791B (en) * | 2019-02-01 | 2020-01-07 | 黑龙江省机械科学研究院 | Method for machining thin-wall integral centrifugal impeller with precise inner cavity of aerospace engine |
| CN110576376A (en) * | 2019-09-16 | 2019-12-17 | 孙庆峰 | Water pump impeller surface finishing treatment method |
| CN110576376B (en) * | 2019-09-16 | 2021-06-22 | 济宁安泰矿山设备制造有限公司 | Water pump impeller surface finishing treatment method |
| CN111037242A (en) * | 2019-12-18 | 2020-04-21 | 沈阳鼓风机集团齿轮压缩机有限公司 | Finish machining method for ternary impeller |
| WO2023103509A1 (en) * | 2021-12-10 | 2023-06-15 | 哈电发电设备国家工程研究中心有限公司 | Method for machining high-rotation-speed impeller having end face teeth |
| CN114571195A (en) * | 2021-12-29 | 2022-06-03 | 上海航天控制技术研究所 | Co-curing structure flywheel wheel body and manufacturing and processing method thereof |
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Application publication date: 20170104 |