CN106271334A - Built-up jig device for acoustic filter trial-production welding - Google Patents
Built-up jig device for acoustic filter trial-production welding Download PDFInfo
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- CN106271334A CN106271334A CN201610881331.XA CN201610881331A CN106271334A CN 106271334 A CN106271334 A CN 106271334A CN 201610881331 A CN201610881331 A CN 201610881331A CN 106271334 A CN106271334 A CN 106271334A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The present invention relates to a kind of built-up jig device for acoustic filter trial-production welding, it is characterized in that: include three-dimensional mounting platform, three-dimensional mounting platform at least upper surface array arranges some installing holes, detachably arranges inlet flange built-up jig mechanism, combined bellows clamp mechanism, intervalve built-up jig mechanism, suspension hook built-up jig mechanism, noise elimination bag built-up jig mechanism, escape pipe built-up jig mechanism and flange combination clamp mechanism of giving vent to anger on three-dimensional mounting platform.Present invention employs positioning angle square, angle positioning angle square, location leveling ruler, protractor, handle type stretch compressing member to realize linking and to coordinate, make each location structure can be adjusted the most as required installing, it is highly suitable for using when sample trial-production needs to adjust each component partial member position, dramatically saves on R&D costs.Meanwhile, standard component therein also is able to realize other products follow-up recycling, and adjustability is good, it is possible to the precision of mutual alignment is completely secured.
Description
Technical field
The present invention relates to a kind of built-up jig device for acoustic filter trial-production welding, belong to passenger car acoustic filter and manufacture skill
Art field.
Background technology
In passenger car, along with automotive development cycle time, the trial-production cycle of acoustic filter is shortened by client the most accordingly.With
Time, the vehicle on market also gets more and more, and corresponding acoustic filter scheme also can be the most.In order to meet client's acoustic filter cycle short,
How the features such as wide in variety, scheme change is many, can quickly produce the acoustic filter met customer need, and reduce the throwing of frock
Entering cost, aobvious is more and more important.
At present, in the acoustic filter that a kind of model is 1019140103, its acoustic filter is by inlet flange, air inlet pipe, ripple
Pipe, intervalve, suspension hook, noise elimination bag, escape pipe, flange of giving vent to anger form.Each junction is fixed by welding.Above-mentioned
The acoustic filter of structure, when trial-production, manufactures acoustic filter generally by simple frock.It is long that such frock is typically designed the cycle, it
Need first to design three-dimensional digital-to-analogue, be converted into two bitmap paper, mark machining tolerance, then reprocess manufacture.And the manufacturing cycle is long,
It is by operations such as mach mode, car, milling, mill, line cutting, borings, then must assemble, detection etc..A set of simply
Frock can only make a kind of acoustic filter in principle.Owing to being the sample stage, client generally requires and adjusts flange, inclusion, suspension hook
Position, so, often results in scrapping of a whole set of frock, significantly increases cost, constrain the research and development of exemplar.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of group for acoustic filter trial-production welding
Close grip device, it is possible to quickly manufacture acoustic filter, simple to operate, with low cost, it is possible to the passenger car that convenient trial-production adjusts is eliminated the noise
Device.
The technical scheme provided according to the present invention, the described built-up jig device for acoustic filter trial-production welding, its feature
It is: include that three-dimensional mounting platform, three-dimensional mounting platform at least upper surface array arrange some installing holes, on three-dimensional mounting platform
Inlet flange built-up jig mechanism, combined bellows clamp mechanism, intervalve pipe built-up jig mechanism, suspension hook group are detachably set
Close clamp mechanism, noise elimination bag built-up jig mechanism, escape pipe built-up jig mechanism and flange combination clamp mechanism of giving vent to anger；
Described inlet flange built-up jig mechanism includes all around can regulated at three-dimensional mounting platform upper surface
One positioning angle square, it is removably mounted on the first positioning angle square and can adjust vertically height and the first angle orientation angle of angle
Chi and be removably mounted at the inlet flange panel on the first angle positioning angle square；
Described combined bellows clamp mechanism includes second all around can regulated at three-dimensional mounting platform upper surface
Positioning angle square, be removably mounted on the second positioning angle square can adjust vertically height and the second angle positioning angle square of angle,
It is removably mounted at the first support member on the second angle positioning angle square and is removably mounted on the second angle positioning angle square
The first compressing member of anterior-posterior horizontal position can be regulated；
Described intervalve built-up jig mechanism includes the 3rd all around can regulated at three-dimensional mounting platform upper surface
Positioning angle square, be removably mounted on the 3rd positioning angle square can adjust vertically height and the third angle positioning angle square of angle,
The second support member of being removably mounted on third angle positioning angle square and being removably mounted on third angle positioning angle square
The second compressing member of anterior-posterior horizontal position can be regulated；
Described suspension hook built-up jig mechanism includes first all around can regulated at three-dimensional mounting platform upper surface
Fagging and the second gripper shoe, the first gripper shoe and the second gripper shoe are oppositely arranged, and divide in the first gripper shoe and the second gripper shoe
She Zhi not regulate the first riser and second riser of left and right horizontal position, on the top of the first riser and the second riser respectively
First suspension hook location-plate and the second suspension hook location-plate are set；
Described noise elimination bag built-up jig mechanism includes all around can regulated at three-dimensional mounting platform upper surface
Or multiple first noise elimination bag positioning angle square, be removably mounted on the first noise elimination bag positioning angle square and can regulate the of vertical height
Two noise elimination bag positioning angle squares, it is removably mounted at the noise elimination bag that can regulate anterior-posterior horizontal position on the second noise elimination bag positioning angle square
Support member and noise elimination bag compressing member；
Described escape pipe built-up jig mechanism includes the tenth all around can regulated at three-dimensional mounting platform upper surface
Positioning angle square, it is removably mounted on the tenth positioning angle square and can regulate the 11st positioning angle square of vertically height, detachably pacify
It is contained in the 5th support member on the 11st positioning angle square and the 6th compressing member；
Described flange combination clamp mechanism of giving vent to anger includes all around can regulated at three-dimensional mounting platform upper surface
One protractor, installs the second protractor on the first protractor, installs flange panel of giving vent to anger on the second protractor.
Further, described first positioning angle square includes installation bottom surface and the vertical plane being connected with three-dimensional mounting platform,
Install and be equipped with multiple installing hole on bottom surface and vertical plane；Described first angle positioning angle square includes being connected with the first positioning angle square
The first side and the second side of being connected with inlet flange panel, the first side and the second side are equipped with installing hole,
Installing hole on one side is the circular hole of multiple curved layout or is arc-shaped hole；Described inlet flange panel is provided with use
In the installing hole being connected with the first angle positioning angle square with for the counter sink being connected with inlet flange.
Further, the first adjustment pad is set between described second positioning angle square and the second angle positioning angle square；?
Between described 3rd positioning angle square and third angle positioning angle square, the second adjustment pad is set；In described first gripper shoe and three-dimensional
3rd adjustment pad is set between mounting platform, the 4th adjustment pad is set between the second gripper shoe and three-dimensional mounting platform；
The 6th adjustment pad it is respectively provided with between described first protractor and the second protractor and three-dimensional mounting platform.
Further, described second positioning angle square includes installation bottom surface and the vertical plane being connected with three-dimensional mounting platform,
Install and be equipped with multiple installing hole on bottom surface and vertical plane；Described second angle positioning angle square includes being connected with the second positioning angle square
The first side and the second side of being connected with the first support member, the first compressing member, the first side and the second side are equipped with
Installing hole, the installing hole on the first side is the circular hole of multiple curved layout or is arc-shaped hole.
Further, the lower end of described first support member is connected with the second angle positioning angle square, the upper end of the first support member
It is provided with the cell body for supporting corrugated tube；The lower end of described second support member is connected with third angle positioning angle square, and second supports
The upper end of part is provided with the cell body for supporting intervalve；It is respectively equipped with on described first suspension hook location-plate and the second suspension hook location-plate
The groove closed with suspension hook diameter compatible；The lower end of described noise elimination bag support member is connected with the second noise elimination bag positioning angle square, bag of eliminating the noise
The upper end of support member is provided with the cell body for supporting bag of eliminating the noise.
Further, described 3rd positioning angle square includes that the installation bottom surface and the heavily fortified point that are connected with three-dimensional mounting platform are faced directly,
Bottom surface is installed and heavily fortified point is faced directly and is equipped with multiple installing hole；Described third angle positioning angle square includes being connected with the 3rd positioning angle square
The first side and the second side of being connected with the second support member, the second compressing member, the first side and the second side are equipped with
Installing hole, the installing hole on the first side is the circular hole of multiple curved layout or is arc-shaped hole.
Further, described intervalve built-up jig mechanism also include detachably installing with three-dimensional mounting platform respectively the
One location leveling ruler and the second location leveling ruler, the first location leveling ruler is arranged between the second location leveling ruler and the 3rd positioning angle square.
Further, described noise elimination bag built-up jig mechanism also include detachably installing with three-dimensional mounting platform respectively the
Three location leveling rulers, the 4th location leveling ruler, the 5th location leveling ruler and the 6th location leveling ruler, it is flat that the 3rd location leveling ruler is positioned at the 4th location
Between chi and the 4th positioning angle square, the 5th location leveling ruler is between the 6th location leveling ruler and the 5th positioning angle square.
Further, described noise elimination bag built-up jig mechanism also includes be removably mounted on three-dimensional mounting platform the 9th
Positioning angle square, it is arranged on the 9th positioning angle square and can regulate the 7th location leveling ruler of vertically height and be arranged on three-dimensional installation
The compressing member of the 9th positioning angle square on platform, it is fixed that the junction of eliminate the noise bag and escape pipe is carried out by the upper end of the 7th location leveling ruler
Position.
Further, flange combination of giving vent to anger described in clamp mechanism also includes that the 13rd positioning angle square and the 12nd location are flat
Chi, the 13rd positioning angle square is fixed on the first protractor, and the 12nd location leveling ruler is fixed on the second protractor.
The present invention has with advantage:
1, in acoustic filter advanced development, it is possible on the premise of ensureing acoustic filter size, quality, the manufacture week of this series products is shortened
Phase；Embodiment quickly responds, meets client's demand in time.
2, also can meet client in the later stage and change the demand of scheme, reduce simultaneously and scrap, reduce the development cost of acoustic filter.
3, being switched fast of multi items it is capable of.
Accompanying drawing explanation
Fig. 1 is the axonometric drawing that built-up jig device of the present invention carries out when acoustic filter is manufactured experimently.
Fig. 2 is the front view that built-up jig device of the present invention carries out when acoustic filter is manufactured experimently.
Fig. 3 is the top view that built-up jig device of the present invention carries out when acoustic filter is manufactured experimently.
Fig. 4 is the front view of built-up jig device of the present invention.
Fig. 5 is the top view of built-up jig device of the present invention.
Label in figure: inlet flange 1, air inlet pipe 2, corrugated tube 3, intervalve 4, suspension hook 5, noise elimination bag 6, escape pipe 7, give vent to anger
Flange 8, three-dimensional mounting platform the 9, first positioning angle square the 10, first angle positioning angle square 11, inlet flange panel 12, first position
Pin 13, first-hand shank type stretch compressing member the 14, second angle positioning angle square the 15, second positioning angle square the 16, first V-type part 17,
One adjustment pad the 18, the 3rd positioning angle square 19, second-hand's shank type stretch compressing member 20, third angle positioning angle square 21, first calmly
Position leveling ruler 22, second positions leveling ruler the 23, second V-type part 24, second and adjusts pad the 25, first gripper shoe the 26, the 3rd adjustment pad
27, first riser the 28, first suspension hook location-plate the 29, second suspension hook location-plate the 30, second riser the 31, second gripper shoe the 32, the 4th
Adjust leveling ruler the 37, the 4th location, pad the 33, the 6th positioning angle square the 34, the 4th positioning angle square the 35, the 3rd V-type part the 36, the 3rd location
Leveling ruler 38, the 8th positioning angle square 39, the 3rd handle type stretch compressing member 40, the 5th positioning angle square 41, the 7th positioning angle square 42,
Five leveling ruler the 44, the 4th V-type part the 45, the 7th location, leveling ruler the 43, the 6th location, location leveling ruler the 46, the 9th positioning angle square the 47, the 4th handss
Shank type stretch compressing member the 48, the 5th handle type stretch compressing member the 49, the 8th location leveling ruler the 50, the 5th adjust pad the 51, the 6th hands
Shank type stretches compressing member the 52, the 12nd positioning angle square the 53, the 5th V-type part the 54, the 11st positioning angle square the 55, the tenth positioning angle square
56, the 9th leveling ruler the 57, the tenth location, location leveling ruler the 58, second alignment pin 59, flange panel the 60, the 12nd of giving vent to anger location leveling ruler
61, second protractor the 62, the 13rd positioning angle square the 63, first protractor the 64, the 6th adjusts pad the 65, the 11st and positions leveling ruler
66。
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in FIG. 1 to 3, passenger car acoustic filter includes arranging from left to right inlet flange 1, air inlet pipe 2, corrugated tube
3, the suspension hook 5 on intervalve 4, intervalve 4, noise elimination bag 6, escape pipe 7, flange 8 of giving vent to anger.
Built-up jig device for acoustic filter trial-production welding the most of the present invention, installs including three-dimensional
Platform 9, on the upper surface of three-dimensional mounting platform 9 and side surface, all arrays arrange some installing holes, set on three-dimensional mounting platform 9
Put inlet flange built-up jig mechanism, combined bellows clamp mechanism, intervalve pipe built-up jig mechanism, suspension hook built-up jig machine
Structure, noise elimination bag built-up jig mechanism, escape pipe built-up jig mechanism and flange combination clamp mechanism of giving vent to anger；Described inlet flange group
Closing clamp mechanism and be used for realizing the location to inlet flange 1 and clamping, auxiliary realizes the location of air inlet pipe 2 simultaneously；Described ripple
Pipe built-up jig mechanism is for realizing the location to corrugated tube 3 and clamping, and auxiliary is for realizing air inlet pipe and intervalve simultaneously
Location；Described intervalve built-up jig mechanism is for realizing the location to intervalve 4 and clamping；Described suspension hook built-up jig machine
Structure is for realizing the location to suspension hook 5 and clamping；Described noise elimination bag built-up jig mechanism for realize the location to bag 6 of eliminating the noise and
Clamping；Described escape pipe built-up jig mechanism is for realizing the location to escape pipe 7 and clamping；Described flange combination fixture of giving vent to anger
Mechanism is for realizing the location to flange 8 of giving vent to anger and clamping.
Built-up jig device for acoustic filter trial-production welding of the present invention is capable of entering passenger car acoustic filter
Gas flange 1, air inlet pipe 2, corrugated tube 3, intervalve 4, suspension hook 5, noise elimination bag 6, escape pipe 7 and the Set and Positioning of flange 8 of giving vent to anger,
Can directly disposably realize being welded and fixed between each parts with welding gun behind location, make each parts relative-position error
Reliable and welding operation is convenient and swift, provide cost savings.
As shown in Fig. 3, Fig. 5, described inlet flange built-up jig mechanism includes the first location of a L-shaped structure of entirety
Angle square 10, the two sides of the first positioning angle square 10 is equipped with consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture
Installing hole, the first positioning angle square 10 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described inlet flange built-up jig
Mechanism also includes the first angle positioning angle square 11 that an entirety is L-shaped, and the one side of the first angle positioning angle square 11 is semicircle
Shape, another side is trapezoidal, the two sides of this first angle positioning angle square 11 is equipped with and the installation on three-dimensional mounting platform 9
The installing hole that pitch of holes, aperture are consistent, the first angle positioning angle square 11 is fixed by fast locking pin and countersunk head fast locking pin
On the first positioning angle square 10；Described inlet flange built-up jig mechanism also includes the inlet flange panel 12 of a rectangle, enters
Gas flange panel 12 is provided with the installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture and according to air inlet
The counter sink that the centre-to-centre spacing of flange 1 installing hole is arranged, inlet flange panel 12 is fixed on the first angle by countersunk head fast locking pin
On positioning angle square 11；Described inlet flange built-up jig mechanism also includes two the first alignment pins 13, the first alignment pin 13 basis
The installing hole customization of inlet flange 1, the first inner hex bolts of alignment pin 13 is fixed on flange panel 13.
Described combined bellows clamp mechanism includes the second positioning angle square 16 of a L-shaped structure of entirety, the second location
The installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture, the second location it is equipped with on the two sides of angle square 16
Angle square 16 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described combined bellows clamp mechanism also include one whole
The second angle positioning angle square 15 that body is L-shaped, the one side semicircular in shape of the second angle positioning angle square 15, another side is ladder
Shape, the two sides of this second angle positioning angle square 15 is equipped with consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture
Installing hole, the second angle positioning angle square 15 is fixed on the second positioning angle square 16 by fast locking pin and countersunk head fast locking pin
On；Described combined bellows clamp mechanism also includes that a first V-type part 17, the first V-type part 17 lower end are that a reference is three-dimensional
The cylinder that pore size on mounting platform 9 makes, the first V-type part 17 upper end is the cylinder that v-notch is cut in a centre
Body, the top and bottom of the first V-type part 17 are bolted, and the first V-type part 17 is fixed on the second angle positioning angle square 15；
Described combined bellows clamp mechanism also includes that a first-hand shank type stretches compressing member 14, and first-hand shank type stretches compressing member 14
It is fixed on the second angle positioning angle square 15, is threadedly pressed on corrugated tube 3；Described combined bellows clamp mechanism
Also include that first adjusts a pad 18, adjust the first V-type part 17 by the first adjustment pad 18 and position relative to the second angle
The distance of angle square 15.
Described intervalve built-up jig mechanism includes the 3rd positioning angle square 19 of a L-shaped structure of entirety, the 3rd location
The installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture, the 3rd location it is equipped with on the two sides of angle square 19
Angle square 19 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described intervalve built-up jig mechanism also include one whole
The third angle positioning angle square 21 that body is L-shaped, the one side semicircular in shape of third angle positioning angle square 21, opposite side is trapezoidal,
It is equipped with consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture on the two sides of this third angle positioning angle square 21
Installing hole, third angle positioning angle square 21 is fixed on the 3rd positioning angle square 19 by fast locking pin and countersunk head fast locking pin
On；Described intervalve built-up jig mechanism also include a second V-type part 24, the second V-type part 24 lower end be one with reference to three-dimensional
The cylinder that pore size on mounting platform 9 makes, the second V-type part 24 upper end is the cylinder that v-notch is cut in a centre
Body, the top and bottom of the second V-type part 24 are bolted, and the second V-type part 24 is fixed on third angle positioning angle square 21；
Described intervalve built-up jig mechanism also includes that second-hand's shank type stretches compressing member 20, and second-hand's shank type stretches compressing member 20
It is fixed on third angle positioning angle square 21, is threadedly pressed on intervalve 4；Described intervalve built-up jig mechanism
Also include the first location leveling ruler 22 and the second location leveling ruler 23, the first location leveling ruler 22 and the second location leveling ruler 23 are disposed with and
The racetrack hole that on three-dimensional mounting platform 9, the aperture of installing hole is consistent, the second location leveling ruler 23 is fixed on by fast locking pin
On three-dimensional mounting platform 9, the first location leveling ruler 22 is between the second location leveling ruler 23 and the 3rd positioning angle square 19；Described centre
Pipe built-up jig mechanism also includes that second adjusts a pad 25, and adjusting pad 25 by second, to adjust the second V-type part 24 relative
Distance in third angle positioning angle square 21.
Described suspension hook built-up jig mechanism includes the first gripper shoe 26 and the second gripper shoe 32, the first gripper shoe 26 and second
The racetrack hole made according to the aperture of installing hole on three-dimensional mounting platform 9, and a strip it is disposed with in gripper shoe 32
Tongue-and-groove and two hexagon socket head cap screws fix groove, the first gripper shoe 26 and the second gripper shoe 32 are fixed on three by fast locking pin
On dimension mounting platform 9；Described suspension hook built-up jig mechanism also includes that two ends are disposed with the first riser 28 and the second riser of tenon
31, the first riser 28 and the second riser 31 two ends are disposed with screwed hole, and the first riser 28 and the second riser 31 are by interior hexagonal spiral shell
Bolt is fixed in the first gripper shoe 26 and the second gripper shoe 32；Described suspension hook built-up jig mechanism also includes be disposed with tongue-and-groove
One suspension hook location-plate 29 and the second suspension hook location-plate 30, the first suspension hook location-plate 29 and the second suspension hook location-plate 30 are disposed with ginseng
According to groove and two counter sinks of suspension hook 5 diameter, the first suspension hook location-plate 29 and the second suspension hook location-plate 30 are by interior six
Corner bolt is fixed on the first riser 28 and the second riser 31 top；Described suspension hook built-up jig mechanism also includes the 3rd adjustment pad
27 and the 4th adjust pad 33, adjust the first gripper shoe 26 and second by the 3rd adjustment pad 27 and the 4th adjustment pad 33
Fagging 32 is relative to the distance of three-dimensional mounting platform 9.
Described noise elimination bag built-up jig mechanism includes the 4th positioning angle square 35 and the 5th location of two L-shaped structures of entirety
Angle square 41, the two sides of the 4th positioning angle square 35 and the 5th positioning angle square 41 is equipped with and the installation on three-dimensional mounting platform 9
The installing hole that pitch of holes, aperture are consistent, the 4th positioning angle square 35 and the 5th positioning angle square 41 are fixed on three by fast locking pin
On dimension mounting platform 9；Described noise elimination bag built-up jig mechanism also includes isometric the 6th fixed in the both sides of two L-shaped structures of entirety
Parallactic angle chi 34 and the 7th positioning angle square 42, the 6th positioning angle square 34 and the 7th positioning angle square 42 two sides are equipped with and three-dimensional peace
The installing hole that installing hole spacing on assembling platform 9, aperture are consistent, the 6th positioning angle square 34 and the 7th positioning angle square 42 are by quickly
Locking pin is fixed on the 4th positioning angle square 35 and the 5th positioning angle square 41；Described noise elimination bag built-up jig mechanism also includes the 3rd
V-type part 36 and the 4th V-type part 45, the 3rd V-type part 36 and the 4th V-type part 45 lower end are on a three-dimensional mounting platform 9 of reference
The cylinder that pore size makes, the 3rd V-type part 36 and the 4th V-type part 45 upper end are the cylinders that v-notch is cut in a centre
Body, the top and bottom of the 3rd V-type part 36 and the 4th V-type part 45 are bolted, the 3rd V-type part 36 and the 4th V-type part 45
It is fixed on the 6th positioning angle square 34 and the 7th positioning angle square 42；Described noise elimination bag built-up jig mechanism also include an entirety in
8th positioning angle square 39 of C-shaped configuration, the 8th each side of positioning angle square 39 is equipped with and the installing hole on three-dimensional mounting platform 9
The installing hole that spacing, aperture are consistent, the 8th positioning angle square 39 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described
Noise elimination bag built-up jig mechanism also includes that the 3rd handle type stretches compressing member 40, and the 3rd handle type compressing member 40 that stretches is fixed
On the 8th positioning angle square of overall C-shaped in configuration 39, being threadedly pressed on noise elimination bag 6；Described noise elimination package closes
Clamp mechanism also includes the 3rd leveling ruler the 38, the 5th location, leveling ruler the 37, the 4th location, location leveling ruler 43 and the 6th location leveling ruler 44, the
It is disposed with on three leveling ruler the 38, the 5th location, leveling ruler the 37, the 4th location, location leveling rulers 43 and the 6th location leveling ruler 44 and pacifies according to three-dimensional
The racetrack hole that aperture on assembling platform 9 makes, wherein the 4th location leveling ruler 38 and the 6th location leveling ruler 44 pass through quick locking
Pin is fixed on three-dimensional mounting platform 9, and the 3rd location leveling ruler 37 positions between leveling ruler 38 and the 4th positioning angle square 35 the 4th,
5th location leveling ruler 39 is between the 6th location leveling ruler 44 and the 5th positioning angle square 41；Described noise elimination bag built-up jig mechanism is also
Including the 9th positioning angle square 47 that the both sides of a L-shaped structure of entirety are isometric, the two sides of the 9th positioning angle square 47 are all provided with
Having the installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture, the 9th positioning angle square 47 passes through fast locking pin
It is fixed on three-dimensional mounting platform 9；Described noise elimination bag built-up jig mechanism also includes one the 7th location leveling ruler 46, the 7th location
Being disposed with the racetrack hole made according to the aperture on three-dimensional mounting platform 9 on leveling ruler 46, the 7th location leveling ruler 46 is by quickly
Locking pin is fixed on the 9th positioning angle square 47；Described noise elimination bag built-up jig mechanism also includes that the 4th handle type stretches compressing member
48 and the 5th handle type stretch compressing member 49, the 4th handle type stretches compressing member 48 and the 5th handle type stretches, and compressing member 49 is fixed
On three-dimensional mounting platform 9, threadedly it is pressed on the 9th positioning angle square 47；Described noise elimination bag built-up jig mechanism is also
Including one the 8th location leveling ruler 50, the 8th location leveling ruler 50 is disposed with according to the aperture making on three-dimensional mounting platform 9
Racetrack hole, the 8th location leveling ruler 50 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described noise elimination bag built-up jig
Mechanism also includes that the 5th adjusts a pad 51, adjusts the 8th location leveling ruler 50 by the 5th adjustment pad 51 fixed relative to the 9th
The distance of parallactic angle chi 47.
Described escape pipe built-up jig mechanism includes the tenth positioning angle square 56 of a L-shaped structure of entirety, the tenth location
The installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture, the tenth location it is equipped with on the two sides of angle square 56
Angle square 56 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described escape pipe built-up jig mechanism also includes overall in L
The 11st positioning angle square 55 that the both sides of shape structure are isometric, the 11st positioning angle square 55 two sides are equipped with and three-dimensional install flat
The installing hole that installing hole spacing on platform 9, aperture are consistent, it is fixed that the 11st positioning angle square 55 is fixed on the tenth by fast locking pin
On parallactic angle chi 56；Described escape pipe built-up jig mechanism also includes a 5th V-type part 54, and the 5th V-type part 54 lower end is one
The cylinder made with reference to the pore size on three-dimensional mounting platform 9, the 5th V-type part 54 upper end is that a centre has been cut V-type and lacked
The cylinder of mouth, the top and bottom of the 5th V-type part 54 are bolted, and the 5th V-type part 54 is fixed on the tenth positioning angle square
Upper 55；Described escape pipe built-up jig mechanism also includes the 12nd positioning angle square 53 of an overall C-shaped in configuration, and the 12nd is fixed
Being equipped with the installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture on each side of parallactic angle chi 53, the 12nd is fixed
Parallactic angle chi 53 is fixed on three-dimensional mounting platform 9 by fast locking pin；Described escape pipe built-up jig mechanism also includes one
6th handle type stretches compressing member 52, and the 6th handle type compressing member 52 that stretches is fixed on the 12nd positioning angle square 53, passes through spiral shell
Stricture of vagina mode is pressed on escape pipe 7；Described escape pipe built-up jig mechanism also includes that the 9th location leveling ruler 57 and the tenth location are flat
Chi 58, the 9th location leveling ruler 57 and the tenth location leveling ruler 58 are disposed with the race made according to the aperture on three-dimensional mounting platform 9
Channel type hole, the 9th location leveling ruler 57 is fixed on three-dimensional mounting platform 9 by fast locking pin, and the tenth positions leveling ruler 58 is positioned at the
Between nine location leveling rulers 57 and the tenth positioning angle square 56.
Described flange combination clamp mechanism of giving vent to anger includes the first protractor 64 of a deployable angle, the first protractor 64
Being equipped with the installing hole consistent with the installing hole spacing on three-dimensional mounting platform 9, aperture on each side, the first protractor 64 passes through
Fast locking pin is fixed on three-dimensional mounting platform 9；Described flange combination clamp mechanism of giving vent to anger also includes a deployable angle
The second protractor 62, the second each side of protractor 62 is equipped with and installing hole spacing on three-dimensional mounting platform 9, aperture one
The installing hole caused, the second protractor 62 is fixed on the first protractor 64 by fast locking pin；Described flange combination folder of giving vent to anger
Tool mechanism also includes the flange panel 60 of giving vent to anger of a rectangle, and flange panel 60 of giving vent to anger is provided with and on three-dimensional mounting platform 9
Installing hole that installing hole spacing, aperture are consistent and the counter sink arranged according to the centre-to-centre spacing of flange 8 installing hole of giving vent to anger, method of giving vent to anger
Blue panel 60 is fixed on the second protractor 62 by countersunk head fast locking pin；Described flange combination clamp mechanism of giving vent to anger also includes
Two the second alignment pins 59, the second alignment pin 59 customizes according to the installing hole of flange 8 of giving vent to anger, and the second alignment pin 59 is by interior hexagonal
It is bolted to give vent to anger on flange panel 60；Described flange combination clamp mechanism of giving vent to anger also includes one the 11st location leveling ruler
The racetrack hole made according to the aperture on three-dimensional mounting platform 9, the 11st location it is disposed with on 66, the 11st location leveling ruler 66
Leveling ruler 66 is by being fixed on three-dimensional mounting platform 9 by fast locking pin；Described flange combination clamp mechanism of giving vent to anger also includes one
13rd positioning angle square 63 of the L-shaped structure of individual entirety, the 13rd positioning angle square 63 side is disposed with according to three-dimensional mounting platform 9
On the racetrack hole that makes, aperture, opposite side is disposed with the circular hole made according to the aperture on three-dimensional mounting platform 9, the 13rd
Positioning angle square 63 is fixed on the first protractor 64 by fast locking pin；Described flange combination clamp mechanism of giving vent to anger also includes one
Individual 12nd location leveling ruler 61, the 12nd location leveling ruler 61 is disposed with the race made according to the aperture on three-dimensional mounting platform 9
Channel type hole, the 12nd location leveling ruler 61 is fixed on the second protractor 62 by fast locking pin；Described flange combination folder of giving vent to anger
Tool mechanism also includes that six group the 6th adjusts pad 65, adjusts pad 65 by the 6th and adjusts protractor relative to three-dimensional mounting platform
The distance of 9.
In use, first navigate to inlet flange 1, on the first alignment pin 13 on inlet flange panel 12, use locking pliers
It is fixed；Then air inlet pipe 2 and corrugated tube 3 are navigated in the first V-type part 17, use first-hand shank type to stretch compressing member 14
It is fixed；Then noise elimination bag 6 and intervalve 5 are navigated to the second V-type part the 24, the 3rd V-type part 36 and the 4th V-type part of correspondence
In 45, second-hand's shank type compressing member the 20, the 3rd handle type compression piece 40 that stretches that stretches is used to be fixed；Then will give vent to anger flange
8 navigate to give vent to anger flange panel 60 the second alignment pin 59 on, be fixed with locking pliers；Then escape pipe 7 is navigated to
In five V-type parts 54, stretch compressing member 52 of the 6th handle type is used to fix；Then suspension hook 5 is navigated to the first suspension hook location-plate 29,
On second suspension hook location-plate 30, it is fixed with locking pliers.As such, it is possible to directly use welding gun disposably to realize inlet flange
1, air inlet pipe 2, corrugated tube 3, intervalve 4, suspension hook 5, noise elimination bag 6, escape pipe 7 and being welded and fixed between flange 8 of giving vent to anger.Make
Each parts relative-position error is reliable and welding operation is convenient and swift, provides cost savings.Simultaneously as have employed orientation angle
Chi, angle positioning angle square, location leveling ruler, protractor, handle type stretch compressing member and other standards part, to realize linking and to join
Close so that each location structure can be adjusted installing the most as required so that it is be highly suitable for sample trial-production
Use when needing to adjust each component partial member position, dramatically saves on R&D costs.Meanwhile, wherein part of standards part (method
Blue panel, suspension hook location-plate, riser, gripper shoe, pin) it also is able to realize other products follow-up recycling, and structure sets
Counting ingenious, adjustability is good, it is possible to the precision of mutual alignment is completely secured.
Claims (10)
1. for a built-up jig device for acoustic filter trial-production welding, it is characterized in that: include three-dimensional mounting platform (9), three-dimensional
Mounting platform (9) at least upper surface array arranges some installing holes, detachably arranges inlet flange on three-dimensional mounting platform (9)
Built-up jig mechanism, combined bellows clamp mechanism, intervalve built-up jig mechanism, suspension hook built-up jig mechanism, noise elimination package
Close clamp mechanism, escape pipe built-up jig mechanism and flange combination clamp mechanism of giving vent to anger；
Described inlet flange built-up jig mechanism includes all around to regulate at three-dimensional mounting platform (9) upper surface
First positioning angle square (10), it is removably mounted on the first positioning angle square (10) vertically height and first jiao of angle can be adjusted
Spend positioning angle square (11) and be removably mounted at the inlet flange panel (12) on the first angle positioning angle square (11)；
Described combined bellows clamp mechanism includes all around can regulated at three-dimensional mounting platform (9) upper surface
Two positioning angle squares (16), it is removably mounted on the first positioning angle square (16) vertically height and the second angle of angle can be adjusted
Positioning angle square (15), the first support member being removably mounted on the second angle positioning angle square (15) and be removably mounted at
The first compressing member of anterior-posterior horizontal position can be regulated on second angle positioning angle square (15)；
Described intervalve built-up jig mechanism includes all around can regulated at three-dimensional mounting platform (9) upper surface
Three positioning angle squares (19), it is removably mounted on the 3rd positioning angle square (19) vertically height and the third angle of angle can be adjusted
Positioning angle square (21), the second support member being removably mounted on third angle positioning angle square (21) and be removably mounted at
The second compressing member of anterior-posterior horizontal position can be regulated on third angle positioning angle square (21)；
Described suspension hook built-up jig mechanism includes first all around can regulated at three-dimensional mounting platform (9) upper surface
Gripper shoe (26) and the second gripper shoe (32), the first gripper shoe (26) and the second gripper shoe (32) are oppositely arranged, and support first
The first riser (28) and the second riser that can regulate left and right horizontal position it is respectively provided with on plate (26) and the second gripper shoe (32)
(31), the top at the first riser (28) and the second riser (31) is respectively provided with the first suspension hook location-plate (29) and the second suspension hook is fixed
Position plate (30)；
Described noise elimination bag built-up jig mechanism includes all around can regulated at three-dimensional mounting platform (9) upper surface
Individual or multiple first noise elimination bag positioning angle square, it is removably mounted on the first noise elimination bag positioning angle square and can regulate vertical height
Second noise elimination bag positioning angle square, it is removably mounted at the noise elimination that can regulate anterior-posterior horizontal position on the second noise elimination bag positioning angle square
Bag support member and noise elimination bag compressing member；
Described escape pipe built-up jig mechanism includes all around can regulated at three-dimensional mounting platform (9) upper surface
Ten positioning angle squares (56), it is removably mounted on the tenth positioning angle square (56) the 11st positioning angle square that vertically height can be regulated
(55) the 5th support member on the 11st positioning angle square (55) and the 6th compressing member, it are removably mounted at；
Described flange combination clamp mechanism of giving vent to anger includes all around to regulate at three-dimensional mounting platform (9) upper surface
First protractor (64), at the first protractor (64) upper installation the second protractor (62), installs out on the second protractor (62)
Gas flange panel (60).
2. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described first location
Angle square (10) includes installation bottom surface and the vertical plane being connected with three-dimensional mounting platform (9), is all provided with on bottom surface and vertical plane installing
There is multiple installing hole；Described first angle positioning angle square (11) include the first side of being connected with the first positioning angle square (10) and with
It is equipped with installing hole, on the first side on the second side that inlet flange panel (12) connects, the first side and the second side
Installing hole is the circular hole of multiple curved layout or is arc-shaped hole；Described inlet flange panel (12) is provided with for
One angle positioning angle square (11) connects the installing hole being subject to and for the counter sink being connected with inlet flange (1).
3. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: fixed described second
First adjustment pad (18) is set between parallactic angle chi (16) and the second angle positioning angle square (15)；At described 3rd positioning angle square
And the second adjustment pad (25) is set between third angle positioning angle square (21) (19)；In described first gripper shoe (26) and three-dimensional
3rd adjustment pad (27) is set between mounting platform (9), arranges between the second gripper shoe (32) and three-dimensional mounting platform (9)
4th adjusts pad (33)；Divide between described first protractor (64) and the second protractor (62) and three-dimensional mounting platform (9)
6th adjustment pad (65) is not set.
4. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described second location
Angle square (16) includes installation bottom surface and the vertical plane being connected with three-dimensional mounting platform (9), is all provided with on bottom surface and vertical plane installing
There is multiple installing hole；Described second angle positioning angle square (15) include the first side of being connected with the second positioning angle square (15) and with
The second side that first support member, the first compressing member connect, the first side and the second side is equipped with installing hole, the first side
On the circular hole that installing hole is multiple curved layout or for arc-shaped hole.
5. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described first supports
The lower end of part is connected with the second angle positioning angle square (15), and the upper end of the first support member is provided with the groove for supporting corrugated tube (3)
Body；The lower end of described second support member is connected with third angle positioning angle square (21), and the upper end of the second support member is provided with for propping up
The cell body of support intervalve (4)；It is respectively equipped with and suspension hook on described first suspension hook location-plate (29) and the second suspension hook location-plate (30)
(5) groove that diameter compatible closes；The lower end of described noise elimination bag support member is connected with the second noise elimination bag positioning angle square, noise elimination bag support member
Upper end be provided with for support eliminate the noise bag (6) cell body.
6. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described 3rd location
Angle square (19) includes that the installation bottom surface and the heavily fortified point that are connected with three-dimensional mounting platform (9) are faced directly, faces directly be all provided with in installation bottom surface and heavily fortified point
There is multiple installing hole；Described third angle positioning angle square (21) include the first side of being connected with the 3rd positioning angle square (19) and with
The second side that second support member, the second compressing member connect, the first side and the second side is equipped with installing hole, the first side
On the circular hole that installing hole is multiple curved layout or for arc-shaped hole.
7. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described intervalve group
Close clamp mechanism and also include that the first location leveling ruler (22) and the second location detachably installed with three-dimensional mounting platform (9) respectively are flat
Chi (23), the first location leveling ruler (22) is arranged between the second location leveling ruler (23) and the 3rd positioning angle square (19).
8. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described noise elimination package
Close clamp mechanism and also include that the 3rd location leveling ruler (37), the 4th location detachably installed with three-dimensional mounting platform (9) respectively are flat
Chi (38), the 5th location leveling ruler (43) and the 6th location leveling ruler (44), the 3rd location leveling ruler (37) is positioned at the 4th location leveling ruler
(38) and between the 4th positioning angle square (35), the 5th location leveling ruler (39) is positioned at the 6th location leveling ruler (44) and the 5th positioning angle square
(41) between.
9. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described noise elimination package
Close clamp mechanism also to include the 9th positioning angle square (47) being removably mounted on three-dimensional mounting platform (9), be arranged on the 9th calmly
Parallactic angle chi (47) can regulate the 7th location leveling ruler (46) of vertically height and be arranged on three-dimensional mounting platform (9) the
The compressing member of nine positioning angle squares (47), the junction of eliminate the noise bag (6) and escape pipe (7) is entered by the upper end of the 7th location leveling ruler (46)
Row location.
10. the built-up jig device for acoustic filter trial-production welding as claimed in claim 1, is characterized in that: described in give vent to anger method
Blue built-up jig mechanism also includes the 13rd positioning angle square (63) and the 12nd location leveling ruler (61), the 13rd positioning angle square (63)
Being fixed on the first protractor (64), the 12nd location leveling ruler (61) is fixed on the second protractor (62).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610881331.XA CN106271334B (en) | 2016-09-30 | 2016-09-30 | Built-up jig device for silencer trial-production welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610881331.XA CN106271334B (en) | 2016-09-30 | 2016-09-30 | Built-up jig device for silencer trial-production welding |
Publications (2)
| Publication Number | Publication Date |
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| CN106271334A true CN106271334A (en) | 2017-01-04 |
| CN106271334B CN106271334B (en) | 2018-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610881331.XA Active CN106271334B (en) | 2016-09-30 | 2016-09-30 | Built-up jig device for silencer trial-production welding |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127513A (en) * | 2017-07-06 | 2017-09-05 | 成都联创精密机械有限公司 | A kind of damper tool for welding support lug |
| CN107309592A (en) * | 2017-08-21 | 2017-11-03 | 江苏亨通光网科技有限公司 | A kind of welding tooling platform of high integrated network rack angle bar easy to assemble |
| CN109623185A (en) * | 2018-12-29 | 2019-04-16 | 资兴市粤兴汽车零部件制造有限公司 | A kind of silencer core Double-station welding device |
| CN109668751A (en) * | 2019-01-21 | 2019-04-23 | 福建省农业机械化研究所(福建省机械科学研究院） | A kind of multifunctional combination testing stand |
| CN110280955A (en) * | 2019-07-26 | 2019-09-27 | 安徽合力股份有限公司 | A kind of rivet welding tooling of forklift door frame chaining plate |
| CN118180624A (en) * | 2024-05-17 | 2024-06-14 | 山东大图数控设备有限公司 | Clamping tool for welding special-shaped parts |
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| JPH05138451A (en) * | 1991-11-18 | 1993-06-01 | Yutaka Giken Co Ltd | Method and jig for assembling inside structural body of muffler |
| KR20100063262A (en) * | 2008-12-03 | 2010-06-11 | 세종공업 주식회사 | Welding apparatus with a plurality of jig |
| CN102328166A (en) * | 2011-07-08 | 2012-01-25 | 重庆市北碚区枫火机械制造有限公司 | Silencer support frame welding mold |
| CN106078053A (en) * | 2016-07-28 | 2016-11-09 | 天津市神驰汽车零部件有限公司 | A kind of muffler ASSY automatic welding multi-station tooling fixture |
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| JPH05138451A (en) * | 1991-11-18 | 1993-06-01 | Yutaka Giken Co Ltd | Method and jig for assembling inside structural body of muffler |
| KR20100063262A (en) * | 2008-12-03 | 2010-06-11 | 세종공업 주식회사 | Welding apparatus with a plurality of jig |
| CN102328166A (en) * | 2011-07-08 | 2012-01-25 | 重庆市北碚区枫火机械制造有限公司 | Silencer support frame welding mold |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107127513A (en) * | 2017-07-06 | 2017-09-05 | 成都联创精密机械有限公司 | A kind of damper tool for welding support lug |
| CN107309592A (en) * | 2017-08-21 | 2017-11-03 | 江苏亨通光网科技有限公司 | A kind of welding tooling platform of high integrated network rack angle bar easy to assemble |
| CN109623185A (en) * | 2018-12-29 | 2019-04-16 | 资兴市粤兴汽车零部件制造有限公司 | A kind of silencer core Double-station welding device |
| CN109668751A (en) * | 2019-01-21 | 2019-04-23 | 福建省农业机械化研究所(福建省机械科学研究院） | A kind of multifunctional combination testing stand |
| CN109668751B (en) * | 2019-01-21 | 2024-04-05 | 福建省农业机械化研究所(福建省机械科学研究院） | Multifunctional combined test stand |
| CN110280955A (en) * | 2019-07-26 | 2019-09-27 | 安徽合力股份有限公司 | A kind of rivet welding tooling of forklift door frame chaining plate |
| CN118180624A (en) * | 2024-05-17 | 2024-06-14 | 山东大图数控设备有限公司 | Clamping tool for welding special-shaped parts |
| CN118180624B (en) * | 2024-05-17 | 2024-07-23 | 山东大图数控设备有限公司 | Clamping tool for welding special-shaped parts |
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|---|---|
| CN106271334B (en) | 2018-04-27 |
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