CN106270912A - The chuck open-and-close mechanism of butt welding machine grip device - Google Patents

The chuck open-and-close mechanism of butt welding machine grip device Download PDF

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Publication number
CN106270912A
CN106270912A CN201610804845.5A CN201610804845A CN106270912A CN 106270912 A CN106270912 A CN 106270912A CN 201610804845 A CN201610804845 A CN 201610804845A CN 106270912 A CN106270912 A CN 106270912A
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CN
China
Prior art keywords
chuck
chuck assembly
rotor
alignment pin
welding machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610804845.5A
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Chinese (zh)
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CN106270912B (en
Inventor
邓军
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Suzhou An Jia Automation Equipment Co Ltd
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Suzhou An Jia Automation Equipment Co Ltd
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Priority to CN201610804845.5A priority Critical patent/CN106270912B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor
    • B23K3/087Soldering or brazing jigs, fixtures or clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/002Soldering by means of induction heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Automatic Assembly (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

A kind of butt welding machine, the grip device including board, being arranged on described board and welding machine.Grip device includes the first chuck assembly, the second chuck assembly, at least one biasing device and chuck open-and-close mechanism.Biasing device is connected between board with a corresponding chuck assembly described corresponding chuck assembly applies the bias towards another chuck assembly.Chuck open-and-close mechanism includes rotor, rotor and the first chuck assembly and at least one connection of the second chuck assembly.Rotor can be opened one and rotate, to drive described first chuck assembly and the second chuck assembly to make relative movement between extreme position and a docking extreme position.Open the ultimate range on corresponding first chuck assembly of extreme position and the second chuck assembly axis wherein, the minimum range on corresponding first chuck assembly of docking extreme position and the second chuck assembly axis wherein.

Description

The chuck open-and-close mechanism of butt welding machine grip device
Technical field
The present invention relates to a kind of weld jig, particularly to a kind of butt welding machine and grip device thereof.
Background technology
Butt welding machine realizes docking and the welding of two workpiece.Dock and weld screw tap and spring steel bar is i.e. that its one should With.
Standard component manufacturer needs to use high-precision screw tap during manufacturing nut, and this screw tap needs to be welded on One with on the spring steel bar of 90 degree of bendings of diameter, thus realizes automatic batch tapping, and the axiality of docking requires to be less than Equal to 0.1mm.
Existing screw tap is welded with two ways with docking of spring steel:
1., after being manually directed at by Simple clamp, the position docked with oxyacetylene torch heating, after reaching certain temperature Insert copperwelding rod to couple.The shortcoming of this connection: one is that fixture is simple, axiality it cannot be guaranteed that;Two is artificial gas brazing Welding quality is unstable, needs skilled worker;Three is that the heat affected area of flame is big, can reduce the service life of screw tap.
2. reinforce with welding rod repair welding after being welded by upset butt welder Primary Location or directly positioned by simple fixture Weld with welding rod afterwards.The shortcoming of this connection be axiality equally it cannot be guaranteed that, after welding rod repair welding, screw tap is in the mistake used Journey occurs to disconnect at docking point during situation about disconnecting, but the screw tap end fracture near interface, and fracture is irregular, Secondary reclosing can not be carried out, and when after screw tap arrival in service life, when needing to separate with spring steel, need to cut away a part of bullet Spring steel, such spring steel is also required to often change.
Therefore, the coaxiality deviation how designing a kind of welded workpiece is little, even if screw tap in use occurs Also can only disconnect at former faying face during fracture, not affect reusing of spring steel, and weld reliable and stable, simple to operate is right Welding machine is the purpose of the present invention.
Summary of the invention
In view of this, the present invention provide a kind of butt welding machine and grip device thereof with solve at least one above-mentioned mention ask Topic.
The present invention provides the grip device of a kind of butt welding machine, is arranged on butt welding machine board in order to dock to be welded first Workpiece and second workpiece, described grip device includes the first chuck mounting seat, the first chuck, the second chuck mounting seat, the second card Dish, the first biasing device, the second biasing device and chuck open-and-close mechanism.Wherein, described first chuck mounting seat slidably twelve Earthly Branches Support is on described butt welding machine board, and described first chuck is arranged in described first chuck mounting seat described to be welded in order to clamp The first workpiece, described second chuck mounting seat is slidably supported on described butt welding machine board, described second chuck install In order to clamp described second workpiece to be welded in described second chuck mounting seat, the movable jaw of described second chuck is the most right The movable jaw of described first chuck, described first biasing device elasticity compresses described first chuck mounting seat with to described first Chuck mounting seat applies the bias towards described second chuck mounting seat, and described second biasing device elasticity compresses described second card Dish mounting seat is to apply the bias towards described first chuck mounting seat, described chuck opening-closing machine to described second chuck mounting seat Structure is connected with described first chuck mounting seat and the second chuck mounting seat, be configured to drive described first chuck mounting seat and Second chuck mounting seat moves between an open position and a docking location.
In one embodiment, described first chuck and the second chuck are that three-jaw is to heart chuck.
In one embodiment, described grip device includes the pair of parallel guide rod being fixed on described butt welding machine board, institute State the first chuck mounting seat and parallel guide rod is slidably connected with this by the second chuck mounting seat.
In one embodiment, described chuck open-and-close mechanism includes the rotation being rotatably connected to described butt welding machine board Body, described rotor can open rotation between extreme position and a docking extreme position, described rotor and described first one Chuck mounting seat and the second chuck mounting seat connect so that when described rotor opens extreme position and described docking pole described When rotating between extreme position, described rotor drive described first chuck mounting seat and the second chuck mounting seat towards close to each other or The direction being located remotely from each other is moved.
In one embodiment, described chuck open-and-close mechanism includes that one is fixed to described rotor to pull described rotor Operation handle.
In one embodiment, described rotor is fixed with the first alignment pin and the second alignment pin, described first alignment pin Being symmetrical arranged at the diametrically opposite center of rotation in described rotor of described rotor with the second alignment pin, described first is fixed Position pin is corresponding to described first chuck, in order to position the end face of the first workpiece in described first chuck, described second alignment pin Corresponding to described second chuck, in order to position the end face of the second workpiece in described second chuck, when described rotor is positioned at institute Stating when opening extreme position, described first alignment pin and the second alignment pin are positioned at described first chuck and the axis of the second chuck On.
In one embodiment, described first alignment pin and the second alignment pin are perpendicular to described rotor.
In one embodiment, described rotor is between described first chuck mounting seat and the second chuck mounting seat.
On the other hand, the present invention also provides for a kind of butt welding machine, including board, the grip device that is arranged on described board with And welding machine, described grip device is in order to dock the first workpiece to be welded and second workpiece, and described welding machine is in order to right to being in Described first workpiece and the second workpiece that connect state weld, and described grip device includes the first chuck assembly, the second chuck Device, at least one biasing device and chuck open-and-close mechanism.Wherein,
First chuck assembly and the second chuck assembly, respectively in order to clamp described first workpiece and second workpiece, described One chuck assembly and the second chuck assembly have a coaxial axis, and can be along its axis towards close to each other or be located remotely from each other Relative movement is made in direction;
At least one biasing device, described at least one biasing device is connected between described board with a corresponding chuck assembly So that described corresponding chuck assembly is applied the bias towards another chuck assembly;And
Chuck open-and-close mechanism, described chuck open-and-close mechanism includes the rotor being rotatably connected to described board, described Rotor and the first chuck assembly and the second chuck assembly at least one connect, described rotor can open limit position one Put and rotate, to drive described first chuck assembly and the second chuck assembly to make above-mentioned relative shifting between a docking extreme position Dynamic, described in open the ultimate range on corresponding described first chuck assembly of extreme position and the second chuck assembly axis wherein, Minimum range on corresponding described first chuck assembly of described docking extreme position and the second chuck assembly axis wherein.
In one embodiment, described rotor is fixed with the first alignment pin and the second alignment pin, described first alignment pin Being symmetrical arranged at the diametrically opposite center of rotation in described rotor of described rotor with the second alignment pin, described first is fixed Position pin is in order to position the end face of the first workpiece in described first chuck assembly, and described second alignment pin is in order to position described second The end face of the second workpiece in chuck, when opening extreme position described in described rotor is positioned at, described first alignment pin and Two alignment pins are positioned on the axis of described first chuck assembly and the second chuck assembly.
Compared with prior art, above-described embodiment has the advantage that in certain embodiments, the butt welding that the present invention provides The scroll chuck of machine clamp part can the axiality of part after effective guarantee welding, the technique of high-frequency induction brazing can ensure again Stable welding effect, and owing to the heat-affected zone of welding is little, concentration, welding does not almost have for mother metal (screw tap and spring steel) There is any impact, and the intensity of the solder added during due to welding itself and fusing point are below mother metal, therefore, in the process used In, even if rupturing, screw tap and spring steel only can disconnect at former faying face, the most do not affect and repeat welding;When screw tap Need after reaching service life separately screw tap time, also have only to reheat on fixture and can easily disconnect from former faying face, The welding again the most not affecting spring steel uses.
Accompanying drawing explanation
Fig. 1 is butt welding machine equipment screw tap and the structural representation of spring steel state.
Fig. 2 is the structural representation pasting solder state on screw tap.
Fig. 3 is the structural representation of butt welding machine welded condition.
Fig. 4 is the schematic diagram of screw tap and spring steel.
Detailed description of the invention
Before describing the embodiments in more detail, it should be understood that the invention is not restricted in the application hereafter or institute in accompanying drawing The detailed construction described or arrangement of elements.The present invention can be the embodiment that alternate manner realizes.Furthermore, it is to be understood that this paper institute The wording used and term are solely for describing purposes, should being construed as limiting property not explain." including " used herein, " comprising ", The similar wording such as " there is " mean and comprise items listed thereafter, its equivalent and other additional things.Particularly, description is worked as Time " certain element ", the present invention does not limit the quantity of this element as one, it is also possible to include multiple.
As Figure 1-4, butt welding machine includes board 2, the grip device being arranged on board 2 and welding machine, wherein, fixture Device is in order to dock the first workpiece 6 to be welded and second workpiece 8, and welding machine is in order to the first workpiece 6 being in mated condition Weld with second workpiece 8.Wherein, welding machine can use the welding machine of existing suitable type, such as high-frequency induction welder.
In an illustrated embodiment, also refer to Fig. 4, the first workpiece 6 is as a example by screw tap, and second workpiece 8 is with spring As a example by steel.Those skilled in the art are after reading this description, it should be understood that butt welding machine and the grip device thereof of the present invention can To be applied to other workpiece to be welded, particularly bar.
Grip device includes the first chuck assembly the 19, second chuck assembly 23, an at least biasing device and chuck opening-closing machine Structure 9.
First chuck assembly 19 and the second chuck assembly 23 are respectively in order to clamp screw tap 6 and spring steel 8, the first chuck assembly 19 and second chuck assembly 23 there is coaxial axis, and can make along its axis towards direction that is close to each other or that be located remotely from each other Relative movement.Specifically, the first chuck assembly 19 includes that the first chuck being slidably supported on butt welding machine board 2 is installed Seat 18 and be fixedly mounted in the first chuck mounting seat 18 the first chuck 20 in order to clamp screw tap 6 to be welded;Second chuck Device 23 includes the second chuck mounting seat 22 being slidably supported on butt welding machine board 2 and is fixedly mounted on the second chuck peace In order to clamp the second chuck 24 of spring steel 8 to be welded on dress seat 22.In the particular embodiment shown, the first chuck 20 He Second chuck 24 is all implemented to three-jaw to heart chuck, and the just activity to the first chuck 20 of the movable jaw of the second chuck 24 Claw.Grip device also includes the pair of parallel guide rod 34 being fixed on butt welding machine board 2, the first chuck mounting seat 18 and second Parallel guide rod 34 is slidably connected by chuck mounting seat 22 with this.Therefore, dress installed by the first chuck assembly 19 and the second chuck Put 23 relative movements on guide rod.
At least one biasing device is connected between board 2 with a corresponding chuck assembly to execute described corresponding chuck assembly Add the bias towards another chuck assembly.In the particular embodiment shown, biasing device includes the first biasing device 26 He Second biasing device 28.Wherein, the first biasing device 26 elasticity compresses the first chuck mounting seat 18 with to the first chuck mounting seat 18 apply the bias towards the second chuck mounting seat 22;Second biasing device 28 elasticity compresses the second chuck mounting seat 22 with to Two chuck mounting seats 22 apply the bias towards the first chuck mounting seat 18.In the present embodiment, the first biasing device 26 and Two biasing devices 28 all use compression spring.It should be appreciated that the present invention not limit the first biasing device 26 and second inclined Pressure device 28 is compression spring, it is also possible to implement into other elastic devices.
Chuck open-and-close mechanism 9, including being rotatably connected to the rotor 11 of board 2, rotor 11 and the first chuck dress Put and at least one connection of the second chuck assembly.In the particular embodiment shown, chuck open-and-close mechanism 9 and the first chuck Mounting seat 18 and the second chuck mounting seat 22 connect, and are configured to drive the first chuck mounting seat 18 and the second chuck mounting seat 22 one open extreme position and one docking extreme position between move.
In an illustrated embodiment, rotor 11 can open rotation between extreme position and docking extreme position at this, with The first chuck assembly 19 and the second chuck assembly 23 is driven to make above-mentioned relative movement.Wherein, corresponding first card of extreme position is opened Ultimate range on dish device 19 and the second chuck assembly 23 axis wherein, corresponding first chuck assembly 19 of docking extreme position With the minimum range on the second chuck assembly 23 axis wherein.
In an illustrated embodiment, rotor 11 is plate-like, when rotor 11 is opening extreme position and docking limit position When rotating between putting, plate-like rotor drives the first chuck mounting seat 18 and the second chuck mounting seat 22 towards close to each other or mutual Away from direction move.
In the particular embodiment shown, chuck open-and-close mechanism 9 also includes that one is fixed to rotor 11 to pull rotor The operation handle 32 of 11, user can make rotor 11 open extreme position and the docking limit by pulling operation handle 32 Rotate between position.
The first alignment pin 14 and the second alignment pin 16, the first alignment pin 14 and the second alignment pin 16 it is fixed with on rotor 11 The diametrically opposite center of rotation in rotor 11 at rotor 11 is symmetrical arranged.Wherein, the first alignment pin 14 is in order to position The end face of the first workpiece 6 in the first chuck assembly, the second alignment pin 16 is in order to position the end of the second workpiece 8 in the second chuck Face.When rotor 11 is positioned at and opens extreme position, the first alignment pin 14 and the second alignment pin 16 be positioned at the first chuck assembly and On the axis of the second chuck assembly.And when rotor is rotated away from opening extreme position, this axis of alignment pin whiz.
Butt welding machine is introduced below from opening the extreme position tool to docking extreme position as a example by welding screw tap and spring steel Body operating process:
Fig. 1 is butt welding machine equipment screw tap and the structural representation of spring steel state.As it is shown in figure 1, first, handle will be operated 32 counter-clockwise swings are to limit on the right-right-hand limit position (i.e. chuck open-and-close mechanism is positioned at and opens extreme position), the first chuck mounting seat 18 and Two chuck mounting seats 22 are compressed the compression spring of its correspondence respectively and are synchronized to pull open to both sides;Then screw tap 36 is loaded the first chuck In 20, its end face is positioned by the first alignment pin 14, and screw tap 36 is clamped by the knob on manual operation the first chuck 20;By spring Steel 38 loads in the second chuck, and its end face is positioned by the second alignment pin 16, and the knob on manual operation the second chuck 24 is by bullet Spring steel 38 clamps.
Fig. 2 is the structural representation pasting solder state on screw tap.As in figure 2 it is shown, will operation handle 32 clockwise oscillation To centre position, the first chuck 20 and the second chuck 24 synchronize to move to centre, and the first alignment pin 14 and the second alignment pin 16 are also The end face of workpiece to be welded, i.e. screw tap and spring steel is come out by whiz position of center line simultaneously, then at the end face of screw tap 36 On be pasted into solder 40.
Fig. 3 is the structural representation of butt welding machine welded condition.As it is shown on figure 3, continue clockwise oscillation operation handle 32 to Limit on the left position (i.e. chuck open-and-close mechanism be positioned at docking extreme position), the first chuck 20 and the second chuck 24 continue to synchronize in Between move, compression spring applies the biasing force making chuck mounting seat relatively close, screw tap 36 He to corresponding chuck mounting seat Spring steel 38 is abutted together under the flexible bias pressure of compression spring tightly, and abutment end is positioned at the high-frequency induction coil of welding machine In 4, it is simple to the welding machine welding to workpiece.
Utilizing high-frequency induction welder to carry out welding action after completing above step, after welding, knob of outwarding winding unclamps One chuck 20 and the second chuck 24, takes out the workpiece after welding, repeats above action, continue welding.
In the above-described embodiments, two chuck assemblies are biased by two biasing devices respectively.At other embodiment In, can only utilize a biasing device that one of them chuck assembly is biased to another chuck assembly, and another Chuck assembly is fixed on board.Chuck open-and-close mechanism is then only connected with the chuck assembly being applied in bias, is i.e. opened by chuck The rotation closing mechanism only drives this chuck assembly being applied in bias to move.
In sum, the scroll chuck of the docking clamp for special machines part that the present invention provides can part after effective guarantee welding Axiality, the technique of high-frequency induction brazing can ensure again stable welding effect, and owing to the heat-affected zone of welding is little, collection In, welding is almost no impact for mother metal (screw tap and spring steel), and solder itself strong added during due to welding Degree and fusing point are below mother metal, and therefore, during using, screw tap and spring steel only can disconnect, completely at former faying face Do not affect and repeat welding;When needing separately screw tap after reaching the service life of screw tap, also have only to reheat on fixture Can easily disconnect from former faying face, the welding again the most not affecting spring steel uses.
Concept described in the invention may be embodied to other form in the case of without departing from its spirit and characteristic.Institute is public The specific embodiment opened should be considered exemplary rather than restrictive.Therefore, the scope of the present invention is to be wanted by appended right Ask rather than be determined according to these descriptions before.Any in the letter and equivalency range of claim changes Become the scope that all should belong to these claim.

Claims (7)

1. a chuck snap fastener for butt welding machine grip device, described grip device in order to dock the first workpiece to be welded and Second workpiece, described grip device includes the first chuck assembly and the second chuck assembly, respectively in order to clamp described first workpiece And second workpiece, described first chuck assembly and the second chuck assembly have coaxial axis, and can be along its axis towards phase Relative movement is made in direction that is the most close or that be located remotely from each other;
It is characterized in that, described chuck open-and-close mechanism includes rotor, and described rotor can open extreme position and one one Rotate between docking extreme position, described rotor for described first chuck assembly and the second chuck assembly at least within it One connect so that when described rotor described open between extreme position and described docking extreme position rotate time, described turn Kinetoplast drives described first chuck assembly and the second chuck assembly to make above-mentioned relative movement.
2. the chuck snap fastener of butt welding machine grip device as claimed in claim 1, it is characterised in that described in open limit position Put the ultimate range on corresponding described first chuck assembly and the second chuck assembly axis wherein, described docking extreme position pair Answer the minimum range on described first chuck assembly and the second chuck assembly axis wherein.
3. the chuck snap fastener of butt welding machine grip device as claimed in claim 1, it is characterised in that described chuck opening-closing machine Structure includes that one is fixed to described rotor to pull the operation handle of described rotor.
4. the chuck snap fastener of butt welding machine grip device as claimed in claim 1, it is characterised in that solid on described rotor Surely there are the first alignment pin and the second alignment pin, diametrically opposite at described rotor of described first alignment pin and the second alignment pin Center of rotation in described rotor is symmetrical arranged, and described first alignment pin corresponds to described first chuck assembly, in order to position The end face of the first workpiece in described first chuck assembly, described second alignment pin corresponds to described second chuck assembly, in order to Position the end face of second workpiece in described second chuck assembly.
5. the chuck snap fastener of butt welding machine grip device as claimed in claim 4, it is characterised in that described first alignment pin It is perpendicular to described rotor with the second alignment pin.
6. the chuck snap fastener of butt welding machine grip device as claimed in claim 1, it is characterised in that described rotor is positioned at Between described first chuck assembly and the second chuck assembly.
7. the chuck snap fastener of butt welding machine grip device as claimed in claim 4, it is characterised in that when described rotation position In described open extreme position time, described first alignment pin and the second alignment pin are positioned in described first chuck and the second chuck On axis.
CN201610804845.5A 2015-05-07 2015-05-07 The chuck open-and-close mechanism of butt welding machine clamp device Active CN106270912B (en)

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CN201510229088.9A CN104801814B (en) 2015-05-07 2015-05-07 Butt welding machine and grip device thereof
CN201610804845.5A CN106270912B (en) 2015-05-07 2015-05-07 The chuck open-and-close mechanism of butt welding machine clamp device

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CN201610805057.8A Active CN106312232B (en) 2015-05-07 2015-05-07 Grip device with positioning device and butt welding machine
CN201510229088.9A Active CN104801814B (en) 2015-05-07 2015-05-07 Butt welding machine and grip device thereof
CN201610805061.4A Active CN106270874B (en) 2015-05-07 2015-05-07 Workpiece welding method
CN201610804845.5A Active CN106270912B (en) 2015-05-07 2015-05-07 The chuck open-and-close mechanism of butt welding machine clamp device
CN201610804930.1A Active CN106270897B (en) 2015-05-07 2015-05-07 Grip device and butt welding machine with biasing device

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CN201510229088.9A Active CN104801814B (en) 2015-05-07 2015-05-07 Butt welding machine and grip device thereof
CN201610805061.4A Active CN106270874B (en) 2015-05-07 2015-05-07 Workpiece welding method

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CN106270897A (en) 2017-01-04
CN104801814B (en) 2016-08-31
CN106270874A (en) 2017-01-04
CN106270897B (en) 2018-06-01
CN106270912B (en) 2018-05-01
CN106312232B (en) 2018-08-07
CN104801814A (en) 2015-07-29
CN106270874B (en) 2018-06-01

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Denomination of invention: Chuck opening and closing mechanism of butt welding fixture

Effective date of registration: 20230110

Granted publication date: 20180501

Pledgee: Bank of China Limited Suzhou Xiangcheng sub branch

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