CN106269591B - Automatic cleaning machine and automatic cleaning method - Google Patents
Automatic cleaning machine and automatic cleaning method Download PDFInfo
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- CN106269591B CN106269591B CN201510390119.9A CN201510390119A CN106269591B CN 106269591 B CN106269591 B CN 106269591B CN 201510390119 A CN201510390119 A CN 201510390119A CN 106269591 B CN106269591 B CN 106269591B
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- automatic cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 202
- 238000000034 method Methods 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 142
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 24
- 239000003292 glue Substances 0.000 claims abstract description 5
- 230000033001 locomotion Effects 0.000 claims description 57
- 239000004744 fabric Substances 0.000 claims description 38
- 239000002390 adhesive tape Substances 0.000 claims description 28
- 238000011084 recovery Methods 0.000 claims description 15
- 241001270131 Agaricus moelleri Species 0.000 claims description 10
- 239000012459 cleaning agent Substances 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 description 15
- 239000000853 adhesive Substances 0.000 description 14
- 230000001070 adhesive effect Effects 0.000 description 14
- 239000007921 spray Substances 0.000 description 9
- 208000027418 Wounds and injury Diseases 0.000 description 5
- 239000011538 cleaning material Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 229920000297 Rayon Polymers 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000741 silica gel Substances 0.000 description 2
- 229910002027 silica gel Inorganic materials 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000004806 packaging method and process Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- B08B1/143—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention provides an automatic cleaning machine which is used for cleaning the surface of an electronic product, and is sequentially provided with at least one cleaning mechanism and a gluing mechanism, wherein the cleaning mechanism wipes the surface of the electronic product, and the gluing mechanism glues the surface of the electronic product. The invention also provides an automatic cleaning method, which adopts the automatic cleaning machine to clean the surface of the electronic product, and the automatic cleaning method comprises the following steps: step S0: providing an electronic product; step S1: wiping the surface of the electronic product; and step S2: and gluing the surface of the electronic product. The automatic cleaning machine and the automatic cleaning method have the advantages of thorough cleaning of electronic products, simplicity, rapidness, optimized cleaning program, simplest mechanical mechanism, effectively improved cleaning efficiency, reduced equipment cost and very wide application prospect.
Description
[ technical field ] A
The present disclosure relates to cleaning machines, and particularly to an automatic cleaning machine and an automatic cleaning method for cleaning surfaces of electronic products.
[ background of the invention ]
Electronic products, such as mobile phones, computers, earphones and the like, are easy to be dusted on the surface in the production process, operate fingerprints, or remain viscose used in the manufacturing process, so that almost all electronic products can be cleaned once before being packaged and sold on the market. Traditional washing mainly depends on the manual work to go on, and the workman uses alcohol and dustless cloth to clean the electronic product surface, but alcohol has the injury to people's skin, uses for a long time and can lead to the skin coarse too early ageing, and the manual work intensity of wiping is big, needs the workman more, and work efficiency is low, and it causes the recruitment with high costs. In the present day that the output of electronic products is huge and the updating speed is faster and faster, the manual operation obviously cannot adapt to the modern process. It is urgent to develop a new device to replace the manual cleaning of electronic products.
[ summary of the invention ]
In order to overcome the defects of low working efficiency, high labor cost and the like caused by manual cleaning of electronic products at present, the invention provides an automatic cleaning machine and an automatic cleaning method which are high in working efficiency and high in automation degree.
The invention provides a technical scheme for solving the technical problems: an automatic cleaning machine is used for cleaning the surface of an electronic product, and is sequentially provided with at least one cleaning mechanism and a gluing mechanism, wherein the cleaning mechanism wipes the surface of the electronic product, and the gluing mechanism glues the surface of the electronic product; the cleaning mechanism and the gluing mechanism respectively comprise a rotating wheel, a feeding wheel and a recovery wheel which are arranged in a triangular mode, dust-free cloth or adhesive tape is wound on the feeding wheel, the dust-free cloth or the adhesive tape bypasses the rotating wheel and then winds the rotating wheel to the recovery wheel, and the dust-free cloth or the adhesive tape forms an arc surface at the rotating wheel; the surface of the electronic product is a plane or a curved surface; the automatic cleaning machine further comprises a first mechanical arm and a second mechanical arm, the first mechanical arm and the second mechanical arm rotate and are positioned at any angle to drive the electronic product to be close to or far away from the cambered surface, so that dirt on corners of six surfaces and corners of the electronic product can be cleaned.
Preferably, the electronic product moves smoothly or moves in a right-angle line or a flat-top arc line around the dust-free cloth at the rotating wheel of the cleaning mechanism.
Preferably, the electronic product makes a profiling motion around the adhesive tape at the rotating wheel of the adhesive mechanism.
Preferably, the electronic product comprises a side surface and a front surface and a back surface, and the automatic cleaning machine comprises two cleaning mechanisms, wherein one cleaning mechanism cleans the side surface, and the other cleaning mechanism cleans the front surface and the back surface.
The invention also provides an automatic cleaning method, which adopts the automatic cleaning machine to clean the surface of the electronic product, and is characterized in that: the automatic cleaning method comprises the following steps: step S0: providing an electronic product; step S1: wiping the surface of the electronic product; and step S2: gluing the surface of the electronic product; the surface of the electronic product is a plane or a curved surface.
Preferably, the electronic product surface includes a first set of surfaces and a second set of surfaces, and the step S1 includes: step S11: wiping the first set of surfaces; and gluing the first set of surfaces; and step S12: wiping the second set of surfaces; and gluing the second set of surfaces.
Preferably, the cleaning mechanism comprises a dust-free cloth, and in step S1, the surface of the electronic product makes a smooth movement or a right-angle line movement or a flat-top arc movement relative to the dust-free cloth; the gluing mechanism comprises a rubberized fabric, and in the step S2, the surface of the electronic product makes a profiling motion relative to the rubberized fabric.
Preferably, the automatic cleaning machine includes a clamping device, in step S1, the clamping device drives the electronic product to perform a right-angle line or a flat arc motion, and in step S2, the clamping device drives the electronic product to perform a rotation motion.
Preferably, the automatic cleaning method further comprises: s3: spraying a cleaning agent on the surface of the electronic product; s4: providing a cleaning brush to scrub the surface of the electronic product; and a step S5 provided between the step S11 and the step S12: and turning over the electronic device to expose the second group of surfaces.
Compared with the prior art, the automatic cleaning machine provided by the invention is provided with the first cleaning mechanism, the second cleaning mechanism and the adhesive mechanism, the mechanism cleans the surface of the mobile phone in a dust-free cloth wiping and adhesive tape adhering mode, and the cleaning is thorough, simple and rapid.
The first cleaning mechanism and the second cleaning mechanism respectively correspond to the cleaning of the side face and the front face or the back face of the mobile phone, and the first cleaning mechanism and the second cleaning mechanism respectively correspond to the size of the side face and the size of the front face or the back face of the mobile phone, so that cleaning materials are saved. For example, the material of the side surface of the electronic product mobile phone is different from that of the front surface, and at this time, the cleaning materials with proper materials can be selected to be respectively wound on the first cleaning mechanism and the second cleaning mechanism, so that the cleaning effect is better.
The rotating wheel, the recovery wheel and the feeding wheel in the first cleaning mechanism, the second cleaning mechanism and the adhesive mechanism are respectively arranged in a triangular shape, so that the contact surface of the dustless cloth wound on the rotating wheel and the adhesive mechanism is an arc surface, and when the surface of the mobile phone is in contact with the dustless cloth of the arc surface for wiping, the cleaning force is concentrated, the friction is small, and the cleaning effect is better. When the surface of the mobile phone is contacted with the viscose, the arc surface can ensure that the viscous force between the adhesive tape and the mobile phone is smaller, thereby being convenient for cleaning.
At first clean mechanism and the clean mechanism department of second, the manipulator drives the cell-phone and makes the motion of right angle line or flat-topped arc line make the side of cell-phone and corner all can obtain comprehensive cleanness. The stable moving track corresponding to the motion of the right-angle line or the flat-top arc line can be in a right-angle U shape, so that the secondary pollution generated in the back-and-forth movement of the mobile phone can be avoided.
At the gluing mechanism, the manipulator drives the mobile phone to do profiling motion, so that the surface of the mobile phone is in full contact with the adhesive tape to be thoroughly cleaned.
In the present invention, the surfaces of the mobile phone are defined as the first set of surfaces and the second set of surfaces, which optimizes the cleaning process, simplifies the mechanical mechanism, effectively improves the cleaning efficiency, and reduces the equipment cost.
The rotating wheel is made of silica gel, and the contact between the mobile phone and the dust-free cloth and the adhesive tape is soft contact, so that the surface of the mobile phone is protected, and the surface of the mobile phone is prevented from being scratched.
[ description of the drawings ]
Fig. 1 is a schematic structural diagram of a conventional mobile phone.
Fig. 2 is a schematic perspective view of an automatic cleaning machine according to a first embodiment of the present invention, which includes a first cleaning mechanism, a second cleaning mechanism and a gluing mechanism.
Fig. 3 is a schematic perspective exploded view of the automatic cleaning machine according to the first embodiment of the present invention.
Fig. 4 is a schematic perspective view of the first cleaning mechanism in fig. 2.
Fig. 5 is a schematic perspective view of the second cleaning mechanism in fig. 2.
Fig. 6 is a schematic perspective view of the adhesive mechanism in fig. 2.
Fig. 7 is a flowchart of an automatic cleaning method according to a second embodiment of the present invention.
FIG. 8 is a schematic diagram of a second embodiment of the present invention showing a second embodiment of a mobile phone performing a flat top arc motion at a first cleaning mechanism.
Fig. 9 is a schematic diagram showing the trajectory of the smooth movement of the hand piece at the first cleaning mechanism in the second embodiment of the present invention.
Figure 10 is a schematic illustration of a second embodiment of the invention showing a right angle movement of a handpiece at a first cleaning mechanism.
[ detailed description ] A
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
As shown in fig. 1, an electronic product, particularly a currently marketed mobile phone 90, which is a hexahedron, is characterized in that, in a normal use state of the mobile phone 90, a face of a cover plate 93 facing a user is a front face, an opposite face thereof is a back face, a top face thereof (position qualifiers such as up, down, left, right, top, bottom, etc. mentioned in the present invention are limited to relative positions in a designated view rather than absolute positions), and/or a bottom face thereof is a first side face 91, and a left side face and/or a right side face thereof is a second side face 92. The four corners of the mobile phone are arc corners 94. The front and first sides 91 of the cell phone 90 are defined as a first set of surfaces of the cell phone and the back and second sides 92 thereof are defined as a second set of surfaces. The front, back, first side 91 and second side 92 may be regular or irregular flat or curved surfaces, etc.
Referring to fig. 2 and 3, the present invention provides an automatic cleaning machine 10, wherein the automatic cleaning machine 10 is used for cleaning dirt on the surface of an electronic product. In all embodiments of the present invention, the mechanical structure and the cleaning method of the robot cleaner 10 will be described by taking the robot cleaner 10 as an example of cleaning the mobile phone 90.
The automatic cleaning machine 10 includes a base 18, the base 18 is a flat plate, and a rotating mechanism 11, a detecting mechanism 12, a cleaning brush 13, a first cleaning mechanism 14, a second cleaning mechanism 15, an adhesive mechanism 16 and a turnover mechanism 17 are disposed on the flat plate in sequence in a counterclockwise direction.
The rotary mechanism 11 is fixed to the base 18 and comprises a manipulator with a structural size matched to the handpiece 90: the first robot 111 and the second robot 113, and the first robot 111 and the second robot 113 are used to clamp and move the mobile phone 90, but the clamping manner is different: the first robot 111 holds and fixes the mobile phone 90 by grasping two first side surfaces 91 of the mobile phone 90, and the second robot 113 holds and fixes the mobile phone 90 by grasping two second side surfaces of the mobile phone 90. The first robot 111 and the second robot 113 can rotate and position at any angle, and the lengths thereof can be automatically adjusted, and they can extend to the positions of the detecting mechanism 12, the cleaning brush 13, the first cleaning mechanism 14, the second cleaning mechanism 15, the adhesive mechanism 16, and the turnover mechanism 17. A spray head (not numbered) is disposed beside the manipulator, and the spray head can spray cleaning agent, such as alcohol, etc., of course, the user can select whether to set the spray head according to the requirement.
The detecting mechanism 12 is fixed on the base 18 and includes a support 121, one end or two ends of the support 121 are provided with detectors (not numbered), the support 121 is used for placing the mobile phone 90, the detectors are used for detecting the placing position of the mobile phone 90, that is, detecting whether the mobile phone 90 currently placed on the support 121 is right side up or reverse side up, and the top of the mobile phone 90 is close to the rotating mechanism 11 or the bottom is close to the rotating mechanism 11.
A cleaning brush 13 is arranged between the detection mechanism 12 and the first cleaning mechanism 14, the cleaning brush 13 is rotatable, the cleaning brush 13 is used for cleaning obvious dirt on the mobile phone 90, especially, the bottom edge of the mobile phone 90 is provided with a sound volume hole, a USB charging port and other parts which are very easy to store the dirt, and dust, viscose glue and the like at the parts can be effectively and quickly removed by using the cleaning brush 13.
Referring to fig. 4, the first cleaning mechanism 14 includes a first rotating wheel 141, a first feeding wheel 143 and a first recycling wheel 142, which are matched in structure and size, and the first rotating wheel 141, the first feeding wheel 143 and the first recycling wheel 142 are parallel to each other and arranged in a triangle, preferably an isosceles triangle, and most preferably an equilateral triangle. The first turning wheel 141 is positioned at the topmost end, and the first feeding wheel 143 and the first recovery wheel 142 are positioned at the same height therebelow. The first feeding wheel 143 winds clean dust-free cloth, the dust-free cloth winds around the first rotating wheel 141 and then winds to the first recycling wheel 142, the dust-free cloth between the first feeding wheel 143 and the first recycling wheel 142 is defined as a first cleaning belt 144, and the first cleaning belt 144 is used for wiping the outer surface of the mobile phone 90. The first rotating wheel 141, the first feeding wheel 143 and the first recycling wheel 142 are provided with a first driving mechanism 145 inside, the first driving mechanism 145 can drive the first rotating wheel 141, the first feeding wheel 143 and the first recycling wheel 142 to rotate, the clean dust-free cloth on the first feeding wheel 143 is loosened, and the first recycling wheel 142 rolls up the dust-free cloth which is wiped on the surface of the mobile phone 90. The first supply wheel 143 and a first recovery wheel 142 may be reversed in position.
Referring to fig. 5, the second cleaning mechanism 15 is similar to the first cleaning mechanism 14 in operation principle and mechanical mechanism, and has a second wheel 151, a second material supplying wheel 153, a second recycling wheel 152 and a second driving mechanism drive 155, which are matched in structure and size and correspond to the first cleaning mechanism 14. The second supply wheel 153 and the second recovery wheel 152 are used for supplying dust-free cloth and recovering the dust-free cloth, and the dust-free cloth defined between the second supply wheel 153 and the second recovery wheel 152 is a second cleaning belt 154. The second driving mechanism drives 155, the second runner 151, the second feed wheel 153, and the second recovery wheel 152 to rotate. The second cleaning mechanism 15 differs from the first cleaning mechanism 14 only in that: the second cleaning belt 154 has a width greater than that of the first cleaning belt 144, and the second wheel 151 has a size greater than that of the first wheel 141. The positions of the second supply wheel 153 and a second recovery wheel 152 can be interchanged.
Referring to fig. 6, the gluing mechanism 16 includes a third rotating wheel 161, a third feeding wheel 163 and a third recycling wheel 162, which are matched in structure and size, wherein the third rotating wheel 161, the third feeding wheel 163 and the third recycling wheel 162 are parallel to each other and arranged in a triangle, preferably an isosceles triangle, and most preferably an equilateral triangle. The third turning wheel 161 is located at the topmost end, and the third supply wheel 163 and the third recovery wheel 162 are located at the same height therebelow. The third supply wheel 163 winds a clean adhesive tape, the adhesive tape winds around the third rotating wheel 161 and then winds to the third recovery wheel 162, and the adhesive tape between the third supply wheel 163 and the third recovery wheel 162 is used for adhering dirt on the outer surface of the hand phone 90. A third driving mechanism 165 is arranged inside the third rotating wheel 161, the third feeding wheel 163 and the third recycling wheel 162, the third driving mechanism 165 can drive the third rotating wheel 161, the third feeding wheel 163 and the third recycling wheel 162 to rotate, the clean adhesive tape on the third feeding wheel 163 is loosened, and the adhesive tape stuck on the surface of the mobile phone is rolled up by the third recycling wheel 162. The positions of the third supply wheel 163 and a third recovery wheel 162 may be interchanged.
The turning mechanism 17 includes a clamp 171, and the clamp 171 can be turned 180 ° or 270 ° and is used for clamping two first side surfaces 91 of the mobile phone 90 and turning the mobile phone 90, that is, turning the front surface of the mobile phone 90 to the back surface. Of course, the clamp 171 is not limited to only holding the first side 91 to turn the cell phone 90 upside down, but may hold the second side 92 or other positions such as the front and back.
The spray head beside the manipulator can also be directly arranged on the first cleaning mechanism 14 and/or the second cleaning mechanism 15, and sprays the cleaning agent onto the dust-free cloth before the mobile phone 90 is cleaned by the first cleaning mechanism 14 and the second cleaning mechanism 15, and intermittently sprays the cleaning agent onto the cleaning brush 13, wherein the spray size and range can be adjusted.
The mechanical structure and reference numerals in the second embodiment of the present invention refer to those of the automatic cleaning machine 10 in the first embodiment.
Referring to fig. 7, the automatic cleaning method of the present embodiment adopts the automatic cleaning machine 10 of the first embodiment, which has the following cleaning steps:
s0: providing a mobile phone 90, and detecting the placement position of the mobile phone 90; a mobile phone 90 is provided to be placed at the detection mechanism 12, and the detection mechanism 12 detects the placement position of the mobile phone 90.
S1: the first cleaning mechanism 14, the second cleaning mechanism 15 and the adhesive mechanism 16 rotate, that is, the first driving mechanism 145, the second driving mechanism 155 and the third driving mechanism 165 operate to rotate the rotating wheel, the feeding wheel and the recycling wheel on the mechanisms, which drive the first cleaning belt 144, the second cleaning belt 154 and the adhesive tape to rotate, and the feeding wheel provides clean dust-free cloth or adhesive tape for the current cleaning of the mobile phone 90.
S2: the first manipulator 111 grabs the mobile phone 90, the first manipulator 111 grabs two second side surfaces 92 of the mobile phone 90, the front surface of the mobile phone 90 is far away from the first manipulator 111 relative to the back surface, and the mobile phone 90 is fixed relative to the first manipulator 111.
S3: brushing a first set of surfaces of the handpiece 90; in this step, the cleaning brush 13 can selectively remove the dirt on one or more surfaces of the first group of surfaces, preferably, the cleaning brush 13 cleans the dirt only on the surface where the USB port, the volume hole, or the like is provided on the first side 91 of the mobile phone 90, and in this preferred condition, the first manipulator 111 determines the position of the component such as the USB port, the volume hole, or the like on the first side according to the detection result of the detection mechanism 12 in the step S1, and makes the position of the component correspond to the position of the cleaning brush 13 by rotating and adjusting the angle or the like.
S4: the cleaning agent is sprayed to the first cleaning mechanism 14, and the nozzle on the rotating mechanism 11 sprays the cleaning agent to the dust-free cloth of the first cleaning mechanism 14.
S5: wiping a first set of surfaces of the handset 90, the step comprising the step S51: wiping the first side 91 of the mobile phone and step S52: wiping the front of the handset 90.
Step S51 includes step S511 and step S512:
s511: referring to fig. 8, the first robot 111 grabs the mobile phone 90 and moves to the first cleaning mechanism 14, one of the first side surfaces 91 of the mobile phone 90 is tangent to the highest position of the first rotating wheel 141, that is, the axis of the first rotating wheel 141 is perpendicular to the front surface and the back surface of the mobile phone 90, the first robot 111 drives the mobile phone 90 to make a smooth movement at the first cleaning belt 144, where the smooth movement is: the first rotating wheel 141 is perpendicular to the front surface of the hand piece 90 and parallel to the first side surface 91. In the smooth back and forth movement of the handpiece 90, the first side 91 rubs against the first cleaning belt 144, and dirt on the first side 91 of the handpiece 90 remains on the first cleaning belt 144. The track of the stable movement may be a line shape or a right-angle U shape (as shown in fig. 9), and under the motion track of the right-angle U shape, the mobile phone 90 may avoid secondary pollution by moving the wiping position.
In step S512, the first manipulator 111 drives the mobile phone 90 to perform an arc motion at the first cleaning belt 144, that is, the first manipulator 111 drives the mobile phone to move downward, and the mobile phone 90 tilts downward gradually, so that the arc corner 94 of the mobile phone 90 rubs against the first cleaning belt 144, and the dirt at the arc corner 94 is removed. That is, in step S51, after the first mechanical arm 111 drives the mobile phone 90 to move leftward or rightward in the horizontal direction by the distance a, the first mechanical arm 111 drives the mobile phone 90 to vertically move downward in an arc, the movement distance is B, and the planar movement track of the entire mechanical arm is in a flat-top arc shape (please refer to fig. 8), where the flat-top arc motion includes a horizontal movement segment and an arc movement segment, the horizontal movement segment corresponds to cleaning the first side surface 91, and the arc movement segment corresponds to the arc corner 94.
Step S512 may have the following variations: the first robot 111 drives the hand piece 90 to move vertically downward after the step S511 is completed, and the arc corner 94 of the hand piece 90 rubs against the first cleaning belt 144, so that the dirt at the arc corner 94 is removed. That is, after the first robot 111 drives the mobile phone 90 to move to the left or right in the horizontal direction by the distance W, the first robot 111 drives the mobile phone 90 to move vertically downwards by the distance S, and the arc corner 94 of the mobile phone 90 rubs against the first cleaning belt 144, so that the dirt at the arc corner 94 is removed. The planar motion trajectory of the manipulator as a whole is a right-angle line, the motion of the right-angle line includes a horizontal motion section and a vertical motion section, the horizontal motion section corresponds to the cleaning of the first side surface 91, and the vertical motion section corresponds to the arc corner 94.
Step S52 includes step S521 and step S522:
step S521 is: the first robot 111 grabs the mobile phone 90 to move from the first cleaning mechanism 14 to the second cleaning mechanism 15, the front surface of the mobile phone 90 is tangent to the contact point of the mobile phone 90 with the second wheel 151, and the first robot 111 drives the mobile phone 90 to move around the first cleaning belt 154 at the second wheel 151 smoothly, where the smooth movement is: the first rotating wheel 141 is perpendicular to the first side 91 of the portable telephone 90 and parallel to the front of the portable telephone 90. The front surface of the hand piece 90 is rubbed with the second cleaning belt 154 in smooth back and forth movement, and the cleaning principle is the same as that in step S51. Dirt on the surface of the handpiece 90 remains on the second cleaning belt 154. The track of the smooth movement can be in a shape of a straight line or a right-angle U
Step S522 is: the first manipulator 111 drives the mobile phone 90 to perform an arc motion or a vertical downward motion, and the cleaning principle is the same as the cleaning principle in step S512.
Step S6: the first group of surfaces, the first side surface 91 and the front surface of the mobile phone 90 are respectively subjected to profiling motion around the top of the third rotating wheel 161 (the first side surface 91 and/or the front surface rotates around the third rotating wheel 161 back and forth, and the first side surface 91 and the front surface are preferably the tangent planes of the adhesive tapes all the time), so that the adhesive tapes on the third rotating wheel 161 can directly stick and remove the dirt remained on the first group of surfaces, and further cleaning effect is achieved.
Step S7: turning over the mobile phone 90; the first mechanical arm 111 moves the mobile phone 90 to the turnover mechanism 17, the turnover mechanism 17 clamps the mobile phone 90, at the moment, the reverse side of the mobile phone 90 faces upwards, the turnover mechanism 17 turns over 180 degrees, and the front side of the mobile phone 90 faces upwards.
Step S8: the second robot 113 grabs the mobile phone 90, the second robot 113 grabs two first side faces of the mobile phone 90, the front face of the mobile phone 90 is closer to the second robot 113 relative to the back face, and the mobile phone 90 and the second robot 113 are relatively fixed.
In steps S9-S12, the first cleaning mechanism 14 cleans the second side 92 of the mobile phone 90, the second cleaning mechanism 15 cleans the reverse side of the mobile phone 90, and the gluing mechanism 16 glues and removes the second set of surface contaminants. The principle and method of operation in steps S8-S11 is identical to that of steps S2-S6, except that steps S9-S12 are directed to the second set of surfaces of the handset 90. At this point, the first and second sets of surfaces of the cell phone 90 are cleaned, i.e., the surfaces of the cell phone 90 are cleaned. In fact, the front and back sides of the handset 90 may be optionally glued or not glued as desired.
S13: the mobile phone 90 is taken down, and the mobile phone 90 can be conveyed to another procedure, such as packaging, after being cleaned.
The step S1 may be set before or after any of the steps S0 to S13, that is, only the dust-free cloth and the adhesive tape for cleaning each mobile phone 90 need to be clean. The dust-free cloth can be replaced by other cleaning materials.
When the mobile phone 90 is not provided with the arc corner 94, the right-angle line motion or the flat-top arc motion can be simplified into the stable movement.
The automatic cleaning machine of the third embodiment of the present invention (neither of which is shown) differs from that of the first embodiment only in that: the automatic cleaning machine is not provided with the first cleaning mechanism, and other mechanical structures are the same as those of the automatic cleaning machine in the first embodiment. The cleaning of the first side 91 and the front and back sides of the handset 90 is performed by the second cleaning mechanism. In fact, the user can design a plurality of first cleaning mechanisms or second cleaning mechanisms or adhesive mechanisms as desired.
The automatic cleaning machine of the fourth embodiment of the present invention (neither of which is shown) differs from that of the first embodiment only in that: the automatic cleaning machine is only provided with a second cleaning mechanism or an adhesive mechanism, and the cleaning work of the first side surface 91 and the front side and the back side of the mobile phone 90 is completed on the second cleaning mechanism or the adhesive mechanism.
The automatic cleaning machine of the fifth embodiment of the present invention (neither of which is shown) differs from that of the first embodiment only in that: vacuum holes are formed in the first mechanical arm and the second mechanical arm of the automatic cleaning machine, the first mechanical arm and the second mechanical arm are subjected to vacuum adsorption to grab the mobile phone 90, and the automatic cleaning machine keeps the first mechanical arm or the second mechanical arm to meet the cleaning requirement. In fact, the robot may be replaced by any other gripping device.
In all embodiments, the user can adjust the surfaces of the mobile phone 90 that need to be cleaned, for example, selectively clean one or more surfaces of the mobile phone 90, so the number of the surfaces included in the first set of surfaces and the second set of surfaces can be adjusted at will, and accordingly, the flipping mechanism can be set or not according to the needs.
Compared with the prior art, the automatic cleaning machine 10 provided by the invention is provided with the first cleaning mechanism 14, the second cleaning mechanism 15 and the gluing mechanism 16, the mechanism cleans the surface of the mobile phone 90 in a dust-free cloth wiping and adhesive tape gluing mode, and the cleaning is thorough, simple and rapid.
The first cleaning mechanism 14 and the second cleaning mechanism 15 respectively correspond to the cleaning of the side surface and the front surface or the back surface of the mobile phone 90, and the first cleaning mechanism 14 and the second cleaning mechanism 15 respectively correspond to the size of the side surface and the front surface or the back surface of the mobile phone 90, so that the cleaning materials are saved. For example, the material of the side surface of the electronic product mobile phone is different from that of the front surface, and at this time, the cleaning material with a suitable material can be selected to be respectively wound on the first cleaning mechanism 14 and the second cleaning mechanism 15, so that the cleaning effect is better.
The rotating wheels 141,151,161, the recycling wheels 142,152,162 and the feeding wheels 143,153 and 163 in the first cleaning mechanism 14, the second cleaning mechanism 15 and the gluing mechanism 16 are respectively arranged in a triangular shape, so that the contact surface of the dust-free cloth wound on the rotating wheels and the adhesive tape is an arc surface, and when the surface of the mobile phone 90 is in contact wiping with the dust-free cloth on the arc surface, the cleaning force is concentrated, the friction is small, and the cleaning effect is better. When the surface of the mobile phone 90 is contacted with the adhesive, the arc-shaped surface can ensure that the adhesive force between the adhesive tape and the mobile phone 90 is smaller, thereby facilitating the cleaning work.
At the first cleaning mechanism 14 and the second cleaning mechanism 15, the manipulator drives the mobile phone 90 to do a right-angle line or a flat arc motion, so that the side surface and the corner of the mobile phone 90 can be cleaned comprehensively. The stable movement track corresponding to the motion of the right-angled line or the flat-topped arc line can be a right-angled 'U' shape, which can prevent the mobile phone 90 from generating secondary pollution in the back-and-forth movement.
At the adhesive mechanism 16, the manipulators 111,113 drive the mobile phone 90 to perform profiling motion, so that the surface of the mobile phone 90 is fully contacted with the adhesive tape to clean completely, and the friction is relatively small, so that the cleaning work is performed smoothly.
In the present invention, the surfaces of the cell phone 90 are defined as a first set of surfaces and a second set of surfaces, which optimizes the cleaning process, simplifies the mechanical mechanism, effectively improves the cleaning efficiency, and reduces the equipment cost.
The rotating wheel 141,151,161 is made of silica gel, and the contact between the mobile phone 90 and the dust-free cloth and the adhesive tape is soft contact, so that the surface of the mobile phone 90 can be protected, and the surface of the mobile phone 90 can be prevented from being scratched.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. An automatic cleaning machine for cleaning the surface of an electronic product, comprising: the automatic cleaning machine is sequentially provided with two cleaning mechanisms and a gluing mechanism, the cleaning mechanisms clean the surface of the electronic product, and the gluing mechanism glues the surface of the electronic product; the cleaning mechanism and the gluing mechanism respectively comprise a rotating wheel, a feeding wheel and a recovery wheel which are arranged in a triangular shape, dust-free cloth or adhesive tape is wound on the feeding wheel, the dust-free cloth or adhesive tape bypasses the rotating wheel and then is wound on the recovery wheel, and the dust-free cloth or adhesive tape forms an arc surface at the rotating wheel; the surface of the electronic product is a plane or a curved surface;
the automatic cleaning machine further comprises a first mechanical arm and a second mechanical arm, and the first mechanical arm and the second mechanical arm rotate and position at any angle to drive the electronic product to be close to or far away from the cambered surface so as to clean dirt on six surfaces of the electronic product and at corners of the electronic product; the electronic product makes back and forth stable movement or right-angle line movement or flat-top arc movement around the dust-free cloth at the rotating wheel of the cleaning mechanism;
the electronic product comprises a side surface and a front surface and a back surface, wherein one cleaning mechanism cleans the side surface, and the other cleaning mechanism cleans the front surface and the back surface.
2. The automatic cleaning machine according to claim 1, characterized in that: the electronic product makes a profiling motion around the adhesive tape at the rotating wheel of the adhesive tape mechanism.
3. An automatic cleaning method for cleaning the surface of an electronic product by using the automatic cleaning machine according to any one of claims 1-2, characterized in that: the automatic cleaning method comprises the following steps:
step S0: providing an electronic product;
step S1: wiping the surface of the electronic product; and
step S2: gluing the surface of the electronic product;
the surface of the electronic product is a plane or a curved surface.
4. The automated cleaning method as claimed in claim 3, wherein: the electronic product surface comprises a first group of surfaces and a second group of surfaces, and the step S1 comprises the following steps:
step S11: wiping the first set of surfaces; and gluing the first set of surfaces; and
step S12: wiping the second set of surfaces; and gluing the second set of surfaces.
5. The automated cleaning method as claimed in claim 3, wherein: the cleaning mechanism comprises dust-free cloth, and in the step S1, the surface of the electronic product does stable movement or right-angle line movement or flat-top arc movement relative to the dust-free cloth;
the gluing mechanism comprises a rubberized fabric, and in the step S2, the surface of the electronic product makes a profiling motion relative to the rubberized fabric.
6. The automated cleaning method of claim 3, wherein: the automatic cleaning machine comprises a clamping device, in the step S1, the clamping device drives the electronic product to do right-angle line or flat-top arc line motion, and in the step S2, the clamping device drives the electronic product to do rotary motion.
7. The automated cleaning method as claimed in claim 4, wherein: the automatic cleaning method further comprises:
s3: spraying a cleaning agent on the surface of the electronic product;
s4: providing a cleaning brush to scrub the surface of the electronic product;
and a step S5 provided between the step S11 and the step S12: and turning over the electronic device to expose the second group of surfaces.
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| CN201510290465 | 2015-05-29 | ||
| CN201510290465X | 2015-05-29 |
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| CN107029944A (en) * | 2017-04-27 | 2017-08-11 | 厦门世菱科技有限公司 | LED automatic gluing module and its control method |
| CN108574889B (en) * | 2018-05-29 | 2020-05-12 | 宿州市徽腾知识产权咨询有限公司 | Sound equipment maintenance method |
| CN109092730B (en) * | 2018-10-24 | 2023-10-20 | 中国工程物理研究院激光聚变研究中心 | Device and method for on-line surface cleaning monitoring and treatment of optical element |
| CN109692829B (en) * | 2018-12-28 | 2021-11-12 | 广州联科自动化设备有限公司 | Polaroid surface cleaning equipment |
| CN110848220B (en) * | 2019-11-18 | 2021-01-12 | 上海交通大学 | Automatic back glue replacing method and system for back cover of flexible smart phone |
| CN111151483B (en) * | 2020-01-03 | 2023-12-19 | 广东利元亨智能装备股份有限公司 | Rubber wiping device and rubber wiping method thereof |
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