CN106268971A - Many empty formula photocatalyst ceramic wafers - Google Patents

Many empty formula photocatalyst ceramic wafers Download PDF

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Publication number
CN106268971A
CN106268971A CN201610858867.XA CN201610858867A CN106268971A CN 106268971 A CN106268971 A CN 106268971A CN 201610858867 A CN201610858867 A CN 201610858867A CN 106268971 A CN106268971 A CN 106268971A
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photocatalyst
empty formula
many empty
ceramic wafers
wafers
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张原贤千
陈楚松
吴育华
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Priority to CN201610858867.XA priority Critical patent/CN106268971A/en
Publication of CN106268971A publication Critical patent/CN106268971A/en
Priority to CN201720363160.1U priority patent/CN206886971U/en
Priority to CN201710222276.8A priority patent/CN107043277A/en
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Abstract

The invention discloses the many empty formula photocatalyst ceramic wafers of one, including many empty formula ceramic wafers, in tridimensional network inside described many empty formula ceramic wafers, its surface is provided with multiple concave groove, the surface of described many empty formula ceramic wafers is provided with nano-titania photocatalyst material layer, the surface inserting of described nano-titania photocatalyst material layer has metallic, its preparation method to include step one: make many empty formula ceramic wafers;Step 2: make the liquid solution of photocatalyst;Step 3: make many empty formula photocatalyst ceramic wafers;Step 4: the interpolation of metal object.Processing technology of the present invention is simple, by being attached to the metallic on nano-titania photocatalyst film, is greatly improved the respond of photocatalyst.

Description

Many empty formula photocatalyst ceramic wafers
Technical field
The present invention relates to ceramic wafer technical field, particularly relate to the many empty formula photocatalyst ceramic wafers of one.
Background technology
Existing activated charcoal strainer carries out deodorization, but this mode is material frowzy, holding of physical property Surface in activated charcoal strainer.The most not only affected by environment such as temperature and humidities, it is possible to also can be holding Foul smell and abnormal flavour release again.Because activated charcoal strainer holds limited in one's ability, need when holding ability and being saturated to change in time, this Sample can increase the burden of cost.
With the sorbent of chemical formula, chemical drugs is used to carry out.The sorbent of chemical formula, it is anti-by oxidoreduction Harmful gas should be converted into innoxious.But because using medicine, itself is as consumable goods, it is necessary to regularly exchange, Cost is high.Chemical drugs can not by product process, waste disposal is also a difficult problem.
Photocatalyst at the sun, fluorescent lamp etc. is irradiated by light, its surface can produce strong oxidizing force, promote with Touched foul smell, the material such as antibacterial carries out chemical reaction.Antibacterial, some harmful substances such as foul smell, major part is by charcoal aquation The organic compound of compound composition, under the effect of photocatalyst, oxidation Decomposition becomes carbon dioxide packing and water.
To the compound of the only a few containing sulfur and nitrogen, by photocatalyst oxidation, be transformed into sulphuric acid, nitrate, attachment On the surface of photocatalyst.But these materials can clean with water or barbecue just can simply be removed, and recover or regenerating photocatalyst Characteristic, the problem that there is not frequent exchange, so can lower a lot of cost.
Summary of the invention
The invention aims to solve shortcoming present in prior art, and a kind of offer high efficiency proposed is carried out The how empty formula photocatalyst ceramic wafer of deodorize easily maintenance management.
To achieve these goals, present invention employs following technical scheme:
Much a kind of empty formula photocatalyst ceramic wafer, including many empty formula ceramic wafers, its thickness between 5-20mm, described many empty formulas The whole inside of ceramic wafer is connected with each other in tridimensional network by the aperture that size is 50-100 μm, its many empty formula ceramic wafers Porosity is more than 90%, and the surface of many empty formula ceramic wafers is provided with multiple concave groove, and the surface of described many empty formula ceramic wafers is provided with Nano-titania photocatalyst material layer, the surface inserting of described nano-titania photocatalyst material layer has metallic.
Preferably, the thickness of described nano-titania photocatalyst material layer is between 1-5 μm.
Preferably, the particle diameter of the TiO 2 particles in described nano-titania photocatalyst material layer is 5-20nm.
The preparation method of a kind of many empty formula photocatalyst ceramic wafers, comprises the steps:
Step one: making many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, is poured into by mud and shapes Polyurethane rubber mould in, then on high temperature roast, after the at high temperature scorification of polyurethane rubber mould, remaining mud Skeleton is just fired becomes many empty formula ceramic wafers;The mud that Alumina powder is made, when forming by a firing, produces gas and is formed multiple little Hole, many empty whole inside of formula ceramic wafer are connected with each other in tridimensional network by the aperture that size is 50-100 μm.
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 5-20nm, put Enter inside 100L pure water stirring, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure In water, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into step by the how empty formula ceramic wafer prepared in step one In photocatalyst liquid solution in two, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 1-5 μm, take Go out many empty formula ceramic wafers and under temperature is 50-300 degree environment, carries out heat treatment is dried, making many empty formula ceramic wafer surface mount two Thin film of titanium oxide, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst pottery pasting titanium deoxid film that will prepare in step 3 Porcelain plate, immerses in metal ion solution, takes out superfluous metal ion solution, in the hydrogen environment that temperature is 300-800 DEG C Reduce, make part metals particle be embedded on titanium deoxid film.
Preferably, the cylinder being shaped as different-thickness of polyurethane rubber mould or rectangle or just in described step one Square, its surface is equipped with groove, makes the surface of many empty formula ceramic wafers form multiple concave groove.
Preferably, the metallic in described step 4 be Pt, Ir, Rh, Ru, Pd, Au, Ag, Cu, Zn, V, Cr, Mn, Fe, At least one in Co, Ni, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb.Such as with Ag, Cu As a example by, silver nitrate and copper sulphate powder are put into inside deionized water, and the most ready-made many empty formula photocatalyst ceramic wafer leachings Take out after being placed on inside this solution, with heat treatment 2 to 4 hours in 500 degree of hydrogen environments, it is possible to Ag, or Cu particle is inlayed On the titanium deoxid film surface of many empty formula ceramic wafers.
The irradiation of light makes photocatalyst be activated, and the Oxidation of photocatalyst, makes metal ion be converted into metal or metal oxygen Compound, for exciting the activation capacity of photocatalyst of titanium dioxide preferably to irradiate with the wavelength of below 380nm.
In the present invention, it is attached to the metallic on nano-titania photocatalyst film or metal oxide particle or metal Ion, is greatly improved the respond of photocatalyst, and nano-titania photocatalyst film, under the effect of ultraviolet, produces strong Catalytic degradation function: toxic and harmful in air of effectively degrading;Can effectively kill various bacteria, and can be by antibacterial or true The toxin that bacterium discharges decomposes and harmless treatment;It is also equipped with except functions such as formaldehyde, deodorization, anti-soil, purification air, not only simultaneously Easy to clean, also contribute to decompose abnormal flavour, prevent dirt from adhering to.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of many empty formula photocatalyst ceramic wafers that the present invention proposes;
Fig. 2 is the experimental result picture in the embodiment of the present invention 1.
In figure: empty formula ceramic wafer, 2 nano-titania photocatalyst material layers more than 1.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.
The model of the ultrasonic dispersing machine used in the present embodiment is FS-300C.
Embodiment 1
With reference to Fig. 1, a kind of many empty formula photocatalyst ceramic wafers, including many empty formula ceramic wafers 1, its thickness is 5mm, many empty formula potteries The whole inside of porcelain plate 1 is connected with each other in tridimensional network by the aperture that size is 50 μm, the hole of its many empty formula ceramic wafers 1 Rate is 91%, and its surface is provided with multiple concave groove, and the surface of many empty formula ceramic wafers 1 is provided with nano-titania photocatalyst material layer 2, the surface inserting of nano-titania photocatalyst material layer 2 has metallic.
The thickness of nano-titania photocatalyst material layer is 1 μm, the dioxy in nano-titania photocatalyst material layer The particle diameter changing titanium particle is 5nm.
Its preparation method, comprises the steps:
Step one: making many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, is poured into by mud and shapes Polyurethane rubber mould in, then on high temperature roast, after the at high temperature scorification of polyurethane rubber mould, remaining mud Skeleton is just fired becomes many empty formula ceramic wafers;
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 5nm, put into Stir inside 100L pure water, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure water In, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into step by the how empty formula ceramic wafer prepared in step one In photocatalyst liquid solution in two, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 1 μm, take out Many empty formula ceramic wafers also carry out heat treatment under temperature is 50 degree of environment and are dried, and make many empty formula ceramic wafer surface mount titanium dioxide Thin film, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst pottery pasting titanium deoxid film that will prepare in step 3 Porcelain plate, immerses in metal ion solution, discharges superfluous metal ion solution, reduce in the hydrogen environment that temperature is 300 DEG C, Part metals particle is made to be embedded on titanium deoxid film.
Preferably, the cylinder being shaped as different-thickness of polyurethane rubber mould or rectangle or pros in step one Shape, its surface is equipped with groove, and the metallic in described step 4 is Ag.
Many empty formula photocatalyst ceramic wafers are put into volume 30m3Container in, inject acetaldehyde in container, air quantity is set as 20m3/ min, the acetaldehyde concentration measured in container over time, as in figure 2 it is shown, add after Ag particle under the concentration of acetaldehyde Reduction of speed rate is substantially accelerated, and illustrates can have well with photocatalyst of titanium dioxide at titanium deoxid film surface inserting metal Ag particle Synergism, be greatly improved the respond of photocatalyst.
Embodiment 2
With reference to Fig. 1, a kind of many empty formula photocatalyst ceramic wafers, including many empty formula ceramic wafers 1, its thickness is 8mm, many empty formula potteries The whole inside of porcelain plate 1 is connected with each other in tridimensional network by the aperture that size is 60 μm, the hole of its many empty formula ceramic wafers 1 Rate is 93%, and its surface is provided with multiple concave groove, and the surface of many empty formula ceramic wafers 1 is provided with nano-titania photocatalyst material layer 2, the surface inserting of nano-titania photocatalyst material layer 2 has metallic.
The thickness of nano-titania photocatalyst material layer is 2 μm, the dioxy in nano-titania photocatalyst material layer The particle diameter changing titanium particle is 8nm.
Its preparation method, comprises the steps:
Step one: making many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, is poured into by mud and shapes Polyurethane rubber mould in, then on high temperature roast, after the at high temperature scorification of polyurethane rubber mould, remaining mud Skeleton is just fired becomes many empty formula ceramic wafers;
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 8nm, put into Stir inside 100L pure water, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure water In, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into step by the how empty formula ceramic wafer prepared in step one In photocatalyst liquid solution in two, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 2 μm, take out Many empty formula ceramic wafers also carry out heat treatment under temperature is 150 degree of environment and are dried, and make many empty formula ceramic wafer surface mount titanium dioxide Titanium thin film, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst pottery pasting titanium deoxid film that will prepare in step 3 Porcelain plate, immerses in metal ion solution, discharges superfluous metal ion solution, reduce in the hydrogen environment that temperature is 400 DEG C, Part metals particle is made to be embedded on titanium deoxid film.
Preferably, the cylinder being shaped as different-thickness of polyurethane rubber mould or rectangle or pros in step one Shape, its surface is equipped with groove, and the metallic in described step 4 is Sc.
Embodiment 3
With reference to Fig. 1, a kind of many empty formula photocatalyst ceramic wafers, including many empty formula ceramic wafers 1, its thickness is 12mm, many empty formulas The whole inside of ceramic wafer 1 is connected with each other in tridimensional network by the aperture that size is 70 μm, the hole of its many empty formula ceramic wafers Gap rate is 95%, and its surface is provided with multiple concave groove, and the surface of many empty formula ceramic wafers 1 is provided with nano-titania photocatalyst material Layer 2, the surface inserting of nano-titania photocatalyst material layer 2 has metallic.
The thickness of nano-titania photocatalyst material layer is 3 μm, the dioxy in nano-titania photocatalyst material layer The particle diameter changing titanium particle is 12nm.
Its preparation method, comprises the steps:
Step one: making many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, is poured into by mud and shapes Polyurethane rubber mould in, then on high temperature roast, after the at high temperature scorification of polyurethane rubber mould, remaining mud Skeleton is just fired becomes many empty formula ceramic wafers;
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 12nm, put into Stir inside 100L pure water, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure water In, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into step by the how empty formula ceramic wafer prepared in step one In photocatalyst liquid solution in two, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 3 μm, take out Many empty formula ceramic wafers also carry out heat treatment under temperature is 200 degree of environment and are dried, and make many empty formula ceramic wafer surface mount titanium dioxide Titanium thin film, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst pottery pasting titanium deoxid film that will prepare in step 3 Porcelain plate, immerses in metal ion solution, discharges superfluous metal ion solution, reduce in the hydrogen environment that temperature is 500 DEG C, Part metals particle is made to be embedded on titanium deoxid film.
Preferably, the cylinder being shaped as different-thickness of polyurethane rubber mould or rectangle or pros in step one Shape, its surface is equipped with groove, and the metallic in described step 4 is Cu.
Embodiment 4
With reference to Fig. 1, a kind of many empty formula photocatalyst ceramic wafers, including many empty formula ceramic wafers 1, its thickness is 16mm, many empty formulas The whole inside of ceramic wafer 1 is connected with each other in tridimensional network by the aperture that size is 80 μm, the hole of its many empty formula ceramic wafers Gap rate is 97%, and its surface is provided with multiple concave groove, and the surface of many empty formula ceramic wafers 1 is provided with nano-titania photocatalyst material Layer 2, the surface inserting of nano-titania photocatalyst material layer 2 has metallic.
The thickness of nano-titania photocatalyst material layer is 4 μm, the dioxy in nano-titania photocatalyst material layer The particle diameter changing titanium particle is 16nm.
Its preparation method, comprises the steps:
Step one: making many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, is poured into by mud and shapes Polyurethane rubber mould in, then on high temperature roast, after the at high temperature scorification of polyurethane rubber mould, remaining mud Skeleton is just fired becomes many empty formula ceramic wafers;
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 16nm, put into Stir inside 100L pure water, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure water In, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into step by the how empty formula ceramic wafer prepared in step one In photocatalyst liquid solution in two, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 4 μm, take out Many empty formula ceramic wafers also carry out heat treatment under temperature is 250 degree of environment and are dried, and make many empty formula ceramic wafer surface mount titanium dioxide Titanium thin film, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst pottery pasting titanium deoxid film that will prepare in step 3 Porcelain plate, immerses in metal ion solution, discharges superfluous metal ion solution, reduce in the hydrogen environment that temperature is 600 DEG C, Part metals particle is made to be embedded on titanium deoxid film.
Preferably, the cylinder being shaped as different-thickness of polyurethane rubber mould or rectangle or pros in step one Shape, its surface is equipped with groove, and the metallic in described step 4 is Mn.
Embodiment 5
With reference to Fig. 1, a kind of many empty formula photocatalyst ceramic wafers, including many empty formula ceramic wafers 1, its thickness is 20mm, many empty formulas The whole inside of ceramic wafer 1 is connected with each other in tridimensional network by the aperture that size is 100 μm, the hole of its many empty formula ceramic wafers Gap rate is 99%, and its surface is provided with multiple concave groove, and the surface of many empty formula ceramic wafers 1 is provided with nano-titania photocatalyst material Layer 2, the surface inserting of nano-titania photocatalyst material layer 2 has metallic.
The thickness of nano-titania photocatalyst material layer is 5 μm, the dioxy in nano-titania photocatalyst material layer The particle diameter changing titanium particle is 20nm.
Its preparation method, comprises the steps:
Step one: making many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, is poured into by mud and shapes Polyurethane rubber mould in, then on high temperature roast, after the at high temperature scorification of polyurethane rubber mould, remaining mud Skeleton is just fired becomes many empty formula ceramic wafers;
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 20nm, put into Stir inside 100L pure water, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure water In, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into step by the how empty formula ceramic wafer prepared in step one In photocatalyst liquid solution in two, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 5 μm, take out Many empty formula ceramic wafers also carry out heat treatment under temperature is 300 degree of environment and are dried, and make many empty formula ceramic wafer surface mount titanium dioxide Titanium thin film, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst pottery pasting titanium deoxid film that will prepare in step 3 Porcelain plate, immerses in metal ion solution, discharges superfluous metal ion solution, reduce in the hydrogen environment that temperature is 800 DEG C, Part metals particle is made to be embedded on titanium deoxid film.
Preferably, the cylinder being shaped as different-thickness of polyurethane rubber mould or rectangle or pros in step one Shape, its surface is equipped with groove, and the metallic in described step 4 is Pt.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, Any those familiar with the art in the technical scope that the invention discloses, according to technical scheme and Inventive concept equivalent or change in addition, all should contain within protection scope of the present invention.

Claims (6)

1. empty formula photocatalyst ceramic wafer more than a kind, it is characterised in that include many empty formula ceramic wafers, its thickness between 5-20mm, The whole inside of described many empty formula ceramic wafers is connected with each other in tridimensional network by the aperture that size is 50-100 μm, and how empty it is The porosity of formula ceramic wafer is more than 90%, and the surface of many empty formula ceramic wafers is provided with multiple concave groove, described many empty formula ceramic wafers Surface be provided with nano-titania photocatalyst material layer, the surface inserting of described nano-titania photocatalyst material layer has gold Belong to particle.
The many empty formula photocatalyst ceramic wafers of one the most according to claim 1, it is characterised in that: described nano titanium oxide light The thickness of catalyst material layer is between 1-5 μm.
The many empty formula photocatalyst ceramic wafers of one the most according to claim 1, it is characterised in that: described nano titanium oxide light The particle diameter of the TiO 2 particles in catalyst material layer is 5-20nm.
4. the preparation method of empty formula photocatalyst ceramic wafer more than a kind, it is characterised in that comprise the steps:
Step one: make many empty formula ceramic wafers, using Alumina powder is that raw material is modulated into mud, and mud pours into gathering of shape In urethane rubber mold, then roast on high temperature, after the at high temperature scorification of polyurethane rubber mould, remaining mud skeleton Just fire and become many empty formula ceramic wafers;
Step 2: make the liquid solution of photocatalyst, by size at the titanium dioxide particle 15g of 5-20nm, put into Stir inside 100L pure water, by ultrasonic dispersing machine, by the titanium dioxide particle of nm regime, be evenly distributed on pure water In, prepare photocatalyst liquid solution;
Step 3: make many empty formula photocatalyst ceramic wafers, is dipped into the how empty formula ceramic wafer prepared in step one in step 2 Photocatalyst liquid solution in, when the titanium deoxid film thickness of surface mount of many empty formula ceramic wafers is in 1-5 μm, taking-up is many Empty formula ceramic wafer also carries out heat treatment under temperature is 50-300 degree environment and is dried, and makes many empty formula ceramic wafer surface mount titanium dioxide Titanium thin film, obtains many empty formula photocatalyst ceramic wafers;
Step 4: the interpolation of metal object, the how empty formula photocatalyst ceramic wafer pasting titanium deoxid film that will prepare in step 3, Immerse in metal ion solution, discharge superfluous metal ion solution, reduce in the hydrogen environment that temperature is 300-800 DEG C, Part metals particle is made to be embedded on titanium deoxid film.
The many empty formula photocatalyst ceramic wafers of one the most according to claim 4, it is characterised in that: polyurethane in described step one The cylinder being shaped as different-thickness of rubber mold or rectangle or square, its inner surface is equipped with groove.
The many empty formula photocatalyst ceramic wafers of one the most according to claim 4, it is characterised in that: the metal in described step 4 Particle is Pt, Ir, Rh, Ru, Pd, Au, Ag, Cu, Zn, V, Cr, Mn, Fe, Co, Ni, Sc, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, At least one in Gd, Tb, Dy, Ho, Er, Tm, Yb.
CN201610858867.XA 2016-09-28 2016-09-28 Many empty formula photocatalyst ceramic wafers Pending CN106268971A (en)

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