CN106268359A - A kind of RF film silk becomes curtain equipment and preparation method - Google Patents
A kind of RF film silk becomes curtain equipment and preparation method Download PDFInfo
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- CN106268359A CN106268359A CN201610784482.3A CN201610784482A CN106268359A CN 106268359 A CN106268359 A CN 106268359A CN 201610784482 A CN201610784482 A CN 201610784482A CN 106268359 A CN106268359 A CN 106268359A
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- film silk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D69/00—Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
- B01D69/08—Hollow fibre membranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Curtains And Furnishings For Windows Or Doors (AREA)
Abstract
A kind of RF film silk becomes curtain equipment and preparation method, belongs to technical field of sewage.RF film silk junctional membrane silk winding displacement wire drawing mechanism, prime power drum collect RF film silk, prime power drum mechanism, EVA hot-melt adhesive atomization glue-spraying mechanism, electrothermal air drying device, compression roller, primary cylinder actuating unit, second motive force reel and pneumatic clipper breaking mechanism are arranged in frame, pneumatic clipper breaking mechanism frame below connects belt conveyor, RF film silk receives filament plate by grooved drum junctional membrane silk winding displacement, monolayer RF film silk curtain becomes the glued membrane being sprayed onto on film silk by atomizer, monolayer RF film silk passes through compression roller, monolayer RF film silk is through two stage cylinder actuating unit, by pneumatic cutting machine, the operation of PUR makes finished product monolayer RF film silk curtain.
Description
Technical field
The present invention relates to a kind of RF film silk and become curtain equipment and preparation method, belong to technical field of sewage.
Background technology
Sealing adhesive process step of hollow fiber ultrafiltration RF film silk at present:
1., after RF film silk sizing at present, manually collected by wire drawing wheel bunchy, often tie about X root RF film silk;
2. soak Xh (the first bundle Xh, last a bundle just puts in) at first soaking compartment after the bundled lower whorl of film silk;
3. transfer to second soaking compartment and soak Xh;
4. transfer on hanging wire car, be suspended on silk boiling bat, silk boiling tank soaks Xh (X DEG C);
5. transfer to glycerol tank soaks Xh, pull out to drip to drench and transfer to dry in the air between silk on a car that is suspended to after glycerol to dry in the air;
The most bundled RF film silk transfers to sealing workshop afterwards drying in the air to dry between silk;
The most each RF film silk hollow curtain diaphragm comprises X and ties film silk, be all manually operated, work efficiency
Low, labor intensity is big, and product appearance is general;
The most bundled membrane fiber length surplus is big, to waste bigger through repeatedly shredding when becoming curtain diaphragm, and utilization rate is not
High;
9.RF film silk two ends lack protecting film, and during diaphragm is actually used, film silk frequently shakes in sewage, rocks,
Ultrafilter membrane is easily damaged by the film silk making fixing two ends, makes film silk lose filtering function;
10. within X minute, (this time is not include that other operation and odd jobs look for east the pure process time to ideal time every curtain total
West, walks, the time of wait;
Remaining operation
1. toward the block rubber every X X minute root used time of second X viscous on rectangular pipe.
2. pick up X the X minute shelf used time of each shelf silk head X second.
3. make ABS plate and square tube bond together every X minute second used time X with transparent rubberized fabric.
4. wrap up in flat tube X people with plastics, wrap up in general X minute of rectangular pipe X second, wrap up in the X minute X second of square tube used time.
Found out that handling folder and measurement take the biggest time by above-mentioned operation, can if the time such as clamping and measurement can be shortened
To be greatly improved production efficiency.Mechanical automation equipment can realize short time handling folder and control accuracy height can save handling
The measurement time (measuring the spacing between two ABS plates) after folder
The problem that technique exists at present is as follows: 1, workman's amount of labour is big, and sealing speed is slow;2, sealing amount can not be controlled very well
System, affects sealing quality;3, during sealing, air is seriously polluted, and healthy to operator has an impact;4, film silk curtain outward appearance
Typically;5, RF film silk utilization rate is the highest, and waste is serious.
In sum, the as above problem existed due to current technology, seriously govern the quality stability of membrane component and former
The problems such as the waste of material.
Summary of the invention
In order to overcome the deficiencies in the prior art, the present invention provides a kind of monolayer RF film silk to become curtain equipment and preparation method.
A kind of monolayer RF film silk becomes curtain equipment, RF film silk junctional membrane silk winding displacement wire drawing mechanism, and prime power drum mechanism receives
Collection RF film silk, prime power drum mechanism, EVA hot-melt adhesive atomization glue-spraying mechanism, electrothermal air drying device, compression roller, primary
Cylinder actuating unit, second motive force reel and pneumatic clipper breaking mechanism are arranged in frame, and pneumatic clipper breaking mechanism frame below is even
Lace conveyer, RF film silk is by grooved drum junctional membrane silk winding displacement receipts filament plate, and monolayer RF film silk curtain is become by atomizer
For being sprayed onto the glued membrane on film silk, monolayer RF film silk passes through compression roller, and monolayer RF film silk is through two stage cylinder actuating unit, logical
Cross pneumatic cutting machine, the operation of PUR makes finished product monolayer RF film silk curtain.
A kind of monolayer RF film silk becomes curtain preparation method, it is characterised in that containing following steps;
A kind of monolayer RF film silk becomes curtain preparation method, it is possible to stable is arranged the some RF film silks dried by specified gap
Arrange into neat monofilm silk curtain, and consistent the carrying out of length is sheared, to reduce the waste of RF film silk, at monofilm silk curtain
It is bonding that two ends carry out glue spraying, both can be bonded together by film silk, during further, it is possible to prevent film silk curtain from normally working, due to film
Silk swing, tremble, film silk is fixed the situation that the incidental plated film in two ends comes off, ftractures.This monofilm silk is follow-up
Film silk curtain provides favourable premise guarantee.
Film silk curtain power load mode, it is possible to film silk speed according to the rules and program are carried out the stable conveying side of film silk
Formula;
PUR atomization glue spraying mode, it is possible to by the film silk curtain of single RF film silk bonding one-tenth monolayer, and can play
The effect of protecting film silk;
PUR Contoured squeeze mode, by bonding with film silk for PUR more firm, PUR profile is more smooth, smooth;
RF film silk single-layer curtain become curtain after pneumatic cut off form, length is sheared according to the rules.
Containing following steps;
Step 1, the film silk of several rolling are placed on volume rack, and each film silk reel and rack add friction pinch roller
To increase the resistance of film silk;
Step 2, every X root film silk are one group, gather in flakes by film silk winding displacement wire drawing mechanism by scattered film silk, then will
Multiple gather sheet of film silk and be concentrated into a complete monolayer RF film silk curtain not bonded together;
Step 3, the complete monofilm silk curtain not bonded together enter film silk and become the prime cylinder power of curtain production line
Device, produces push-pull effort, makes film silk move right;
The promotion by primes font cylinder power set of step 4, the complete monofilm silk curtain not bonded together,
Make film silk move right, enter into X PUR atomizer region, after reaching the film silk curtain length requirement that technology requires, spray
Mouth sprays the X glue that has been atomized automatically to film silk curtain, is bonded together by film silk.This X glued membrane can also play protecting film
Effect:
X glued membrane on film silk curtain is dried by step 5, thermo-electric air drier;
After step 6, X glued membrane are dried, X glued membrane appearance out-of-flatness, bonding with film silk insecure, variable thickness causes, and passes through
After compression roller extrudes, glued membrane flat appearance, gauge is consistent, bonding with film silk more firm:
Step 7, monofilm silk curtain move right through the power transmission of two stage cylinder actuating unit:
Step 8, pneumatic cutting machine cut off in the dimensions that film silk curtain specifies automatically:
Step 9, finished product monofilm silk curtain transmit on belt conveyor.
Technique after improvement:
1. on the basis of original gel groove, increase online high velocity sweep device, can make full use of former after adding this device
There is gel groove, can be implemented in again line and clean sizing, save original " for a long time soak " and " post processing " technique, thus in a large number
Save manpower, time cost and water resource.
Residual night within film silk, after repeatedly high velocity sweep, is rinsed well by 2.RF film silk, and film silk is internal all to be replaced
For clean pure water, through Minton dryer by the pure water sucking-off within film silk, to reduce the moisture content of film silk, under
One step is dried the condition providing favourable;
3. the film silk entrance air heating drying oven after early stage is vacuum dried is dried, the vacuum drying energy of early stage
Enough it is greatly saved the power of air heating drying oven and film silk in the time adding hot tank internal stops, is conducive to saving the energy and film
The yield rate of silk;
The most dried qualified RF film silk rolling;
5. the dried qualified RF film silk of rolling becomes the processing of curtain production line by RF film silk, produces into band protecting film
Monolayer RF film silk curtain;
6. the monofilm silk curtains of many groups through being installed, stacking, the operation such as encapsulating, be assembled into diaphragm;
At present with improve after process ration:
1. reduce the intermediate link that film silk curtain makes, after film silk is made, after the link such as over cleaning, drying,
Produce membrane silk curtain blank;
2. reduce the equipment that film silk curtain makes, lay the first stone for realizing the automated production of height;
3. reduce the working strength of operator, improve work situation, improve production efficiency;
4. improve outward appearance and the quality of product, improve the yield rate etc. of product.
Simplify device structure the most as far as possible, reduce equipment cost, improve equipment service life, it is ensured that equipment is the most normally transported
The ability that row produces;
6. unrelated with the speed of production of film silk streamline, it is possible to ensure the uniformity of RF film silk film and improve the conjunction of film silk
Lattice rate.
The invention have the advantage that
1, apparatus for production line device is simple, easy to process, equipment investment is few;
2, production line can meet whole yield of whole film silk, for improving production efficiency and reducing the maintenance of equipment
Manufacturing schedule is affected, it is proposed that manufacturing two production lines, one is normally carried out producing, and one standby with damaging;
3, use saving a large amount of manpowers, time cost, raise labour efficiency;
4, the film silk curtain of production line is the most uninterrupted production, and production efficiency is greatly improved, and film silk curtain
Product quality is also improved;
5, the automatic improving for next step technique of film silk curtain provides good condition.
Accompanying drawing explanation
When considered in conjunction with the accompanying drawings, by referring to detailed description below, it is possible to be more completely more fully understood that the present invention with
And easily learn the advantage that many of which is adjoint, but accompanying drawing described herein is used for providing a further understanding of the present invention,
Constituting the part of the present invention, the schematic description and description of the present invention is used for explaining the present invention, is not intended that this
Bright improper restriction, such as figure wherein:
Fig. 1 is that the RF film silk of the present invention becomes curtain production line structural representation.
Fig. 2 is that small structure schematic diagram gathered into by the scattered RF film silk of the present invention.
Fig. 3 is that the scattered monolayer RF film silk curtain of the present invention moves right structural representation under cylinder effect.
Fig. 4 is that the EVA hot-melt adhesive atomization glue of the present invention is sprayed onto structural representation on RF film silk curtain.
Fig. 5 is the EVA hot-melt adhesive compression roller structural representation of the present invention.
Fig. 6 is the two stage cylinder actuating unit schematic diagram of the present invention.
Fig. 7 is the film silk curtain pneumatic cutting machine structural representation of the present invention.
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Detailed description of the invention
Obviously, those skilled in the art belong to the guarantor of the present invention based on the many modifications and variations that spirit of the invention is done
Protect scope.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singulative used herein " ", "
Individual ", " described " and " being somebody's turn to do " may also comprise plural form.It is to be further understood that the wording used in this specification " bag
Include " refer to there is described feature, integer, step, operation, element and/or assembly, but it is not excluded that existence or add one or
Other features multiple, integer, step, operation, element, assembly and/or their group.It should be understood that when claiming element, assembly quilt
When ' attach ' to another element, assembly, it can be directly connected to other elements or assembly, or can also there is cental element
Part or assembly.Wording "and/or" used herein includes that one or more any cell listing item being associated is with complete
Portion combines.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, and all terms used herein (include technology art
Language and scientific terminology) have with the those of ordinary skill in art of the present invention be commonly understood by identical meaning.Also should
Being understood by, those terms defined in such as general dictionary should be understood that the meaning having with the context of prior art
The meaning that justice is consistent, and unless defined as here, will not explain by idealization or the most formal implication.
For ease of the understanding to the embodiment of the present invention, below in conjunction with being further explained explanation, and each embodiment
It is not intended that the restriction to the embodiment of the present invention.
Embodiment 1: as shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, a kind of monolayer RF film silk becomes curtain equipment, RF film
Silk 1 junctional membrane silk winding displacement wire drawing mechanism 2, prime power drum mechanism 3 collects RF film silk 1, prime power drum mechanism 3, EVA heat
Melten gel atomization glue-spraying mechanism 4, electrothermal air drying device 5, compression roller 6, primary cylinder actuating unit 13, second motive force reel 7
And pneumatic clipper breaking mechanism 8 is arranged in frame, pneumatic clipper breaking mechanism 8 frame below connects belt conveyor 10, and RF film silk 1 leads to
Crossing grooved drum 11 junctional membrane silk winding displacement and receive filament plate 12, monolayer RF film silk curtain 14 is become by atomizer 15 and has been sprayed onto film silk
On glued membrane 16, monolayer RF film silk 14 is by compression roller 17, and monolayer RF film silk 14 is through two stage cylinder actuating unit 18, by gas
Dynamic cutting machine 20, the operation of PUR 21 make finished product monolayer RF film silk curtain 19.
A kind of monolayer RF film silk becomes curtain preparation method, containing following steps;
Step 1, the film silk of several rolling are placed on volume rack, and each film silk reel and rack add friction pinch roller
To increase the resistance of film silk;
Step 2, every X root film silk are one group, gather in flakes by film silk winding displacement wire drawing mechanism by scattered film silk, then will
Multiple gather sheet of film silk and be concentrated into a complete monolayer RF film silk curtain not bonded together;
Step 3, the complete monofilm silk curtain not bonded together enter film silk and become the prime cylinder power of curtain production line
Device, produces push-pull effort, makes film silk move right,
The promotion by primes font cylinder power set of step 4, the complete monofilm silk curtain not bonded together,
Make film silk move right, enter into X PUR atomizer region, after reaching the film silk curtain length requirement that technology requires, spray
Mouth sprays the X glue that has been atomized automatically to film silk curtain, is bonded together by film silk.This X glued membrane can also play protecting film
Effect,
X glued membrane on film silk curtain is dried by step 5, thermo-electric air drier;
After step 6, X glued membrane are dried, X glued membrane appearance out-of-flatness, bonding with film silk insecure, variable thickness causes, and passes through
After compression roller extrudes, glued membrane flat appearance, gauge is consistent, bonding with film silk more firm,
Step 7, monofilm silk curtain move right through the power transmission of two stage cylinder actuating unit,
Step 8, pneumatic cutting machine cut off in the dimensions that film silk curtain specifies automatically,
Step 9, finished product monofilm silk curtain transmit on belt conveyor.
As it has been described above, embodiments of the invention are explained, but as long as essentially without departing from this
Bright inventive point and effect can have a lot of deformation, and this will be readily apparent to persons skilled in the art.Therefore, this
Within the variation of sample is also integrally incorporated in protection scope of the present invention.
Claims (3)
1. a RF film silk becomes curtain equipment, it is characterised in that RF film silk junctional membrane silk winding displacement wire drawing mechanism, prime power drum machine
Structure collects RF film silk, prime power drum mechanism, EVA hot-melt adhesive atomization glue-spraying mechanism, electrothermal air drying device, compression roller,
Primary cylinder actuating unit, second motive force reel and pneumatic clipper breaking mechanism are arranged in frame, pneumatic clipper breaking mechanism machine below
Frame connects belt conveyor, and RF film silk receives filament plate by grooved drum junctional membrane silk winding displacement, and monolayer RF film silk curtain is sprayed by atomization
Mouth becomes the glued membrane being sprayed onto on film silk, and monolayer RF film silk passes through compression roller, and monolayer RF film silk is through two stage cylinder engine
Structure, makes finished product monolayer RF film silk curtain by the operation of pneumatic cutting machine, PUR.
2. a RF film silk becomes curtain preparation method, it is characterised in that containing following steps;
Can be stable the some RF film silks dried are arranged in neat monofilm silk curtain, and length one by specified gap
The carrying out caused is sheared, and to reduce the waste of RF film silk, carries out glue spraying at the two ends of monofilm silk curtain bonding, both can be glued by film silk
Be connected together, during further, it is possible to prevent film silk curtain from normally working, due to film silk swing, tremble, film silk is fixed two ends easy
The situation that the plated film occurred comes off, ftractures;The film silk curtain that this monofilm silk is follow-up provides favourable premise guarantee;
Film silk curtain power load mode, it is possible to film silk speed according to the rules and program are carried out the stable mode of movement of film silk;
PUR atomization glue spraying mode, it is possible to by the film silk curtain of single RF film silk bonding one-tenth monolayer, and protection can be played
The effect of film silk;
PUR Contoured squeeze mode, by bonding with film silk for PUR more firm, PUR profile is more smooth, smooth;
RF film silk single-layer curtain become curtain after pneumatic cut off form, length is sheared according to the rules.
A kind of monolayer RF film silk the most according to claim 2 becomes curtain preparation method, it is characterised in that containing following steps;
Step 1, the film silk of several rolling are placed on volume rack, and each film silk reel and rack add friction pinch roller to increase
The resistance of blooming silk;
Step 2, every X root film silk are one group, gather in flakes by scattered film silk, then by multiple by film silk winding displacement wire drawing mechanism
Gather sheet of film silk and be concentrated into a complete monolayer RF film silk curtain not bonded together;
Step 3, the complete monofilm silk curtain not bonded together enter film silk and become the prime cylinder power set of curtain production line,
Produce push-pull effort, make film silk move right;
The promotion by primes font cylinder power set of step 4, the complete monofilm silk curtain not bonded together, makes film
Silk moves right, and enters into X PUR atomizer region, and after reaching the film silk curtain length requirement that technology requires, nozzle is certainly
Film silk, on film silk curtain, is bonded together by the X glue that dynamic ejection has been atomized.This X glued membrane can also play the effect of protecting film:
X glued membrane on film silk curtain is dried by step 5, thermo-electric air drier;
After step 6, X glued membrane are dried, X glued membrane appearance out-of-flatness, bonding with film silk insecure, variable thickness causes, through extruding
After roller extrudes, glued membrane flat appearance, gauge is consistent, bonding with film silk more firm:
Step 7, monofilm silk curtain move right through the power transmission of two stage cylinder actuating unit:
Step 8, pneumatic cutting machine cut off in the dimensions that film silk curtain specifies automatically:
Step 9, finished product monofilm silk curtain transmit on belt conveyor.
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CN201610784482.3A CN106268359B (en) | 2016-08-31 | 2016-08-31 | A kind of RF film wire is at curtain equipment and preparation method |
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CN201610784482.3A CN106268359B (en) | 2016-08-31 | 2016-08-31 | A kind of RF film wire is at curtain equipment and preparation method |
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CN106268359B CN106268359B (en) | 2019-05-21 |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106984199A (en) * | 2017-05-12 | 2017-07-28 | 中国科学院合肥物质科学研究院 | A kind of automated production equipment pasted applied to filter membrane automatic placement |
CN107128521A (en) * | 2017-05-17 | 2017-09-05 | 蒋鹏 | Film wire bundle is tied up, film wire bundle ties up cutting and the clamping device for fiber tube external member |
CN107261849A (en) * | 2017-08-03 | 2017-10-20 | 浙江爱易特智能技术有限公司 | A kind of film silk row's silk point gum machine |
CN109663508A (en) * | 2018-12-27 | 2019-04-23 | 天津膜天膜科技股份有限公司 | Device and method for avoiding tearing after liner enhancing doughnut casting |
CN112174262A (en) * | 2020-11-03 | 2021-01-05 | 碧水源膜技术研究中心(北京)有限公司 | Automatic curtain forming device and method for multiple membrane filaments |
CN112279365A (en) * | 2020-11-09 | 2021-01-29 | 成都优浦水务科技有限公司 | MBR curtain-type membrane forming system |
CN112275144A (en) * | 2020-11-09 | 2021-01-29 | 成都优浦水务科技有限公司 | MBR curtain-type membrane silk arranging device |
CN112316730A (en) * | 2020-09-21 | 2021-02-05 | 浙江长兴求是膜技术有限公司 | Device and method for bonding hollow fiber membrane into sheet |
CN112337316A (en) * | 2020-11-09 | 2021-02-09 | 成都优浦水务科技有限公司 | MBR curtain type membrane production process |
CN114887496A (en) * | 2022-05-05 | 2022-08-12 | 奥赛科膜科技(天津)有限公司 | Continuous sheet-shaped hollow fiber membrane production line and process method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106984199A (en) * | 2017-05-12 | 2017-07-28 | 中国科学院合肥物质科学研究院 | A kind of automated production equipment pasted applied to filter membrane automatic placement |
CN106984199B (en) * | 2017-05-12 | 2023-03-14 | 中国科学院合肥物质科学研究院 | Be applied to automatic production facility that pasting was arranged automatically to filtration membrane |
CN107128521A (en) * | 2017-05-17 | 2017-09-05 | 蒋鹏 | Film wire bundle is tied up, film wire bundle ties up cutting and the clamping device for fiber tube external member |
CN107261849A (en) * | 2017-08-03 | 2017-10-20 | 浙江爱易特智能技术有限公司 | A kind of film silk row's silk point gum machine |
CN109663508A (en) * | 2018-12-27 | 2019-04-23 | 天津膜天膜科技股份有限公司 | Device and method for avoiding tearing after liner enhancing doughnut casting |
CN112316730A (en) * | 2020-09-21 | 2021-02-05 | 浙江长兴求是膜技术有限公司 | Device and method for bonding hollow fiber membrane into sheet |
CN112174262A (en) * | 2020-11-03 | 2021-01-05 | 碧水源膜技术研究中心(北京)有限公司 | Automatic curtain forming device and method for multiple membrane filaments |
CN112279365A (en) * | 2020-11-09 | 2021-01-29 | 成都优浦水务科技有限公司 | MBR curtain-type membrane forming system |
CN112275144A (en) * | 2020-11-09 | 2021-01-29 | 成都优浦水务科技有限公司 | MBR curtain-type membrane silk arranging device |
CN112337316A (en) * | 2020-11-09 | 2021-02-09 | 成都优浦水务科技有限公司 | MBR curtain type membrane production process |
CN114887496A (en) * | 2022-05-05 | 2022-08-12 | 奥赛科膜科技(天津)有限公司 | Continuous sheet-shaped hollow fiber membrane production line and process method |
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Address after: 301800 No.10, Fuli Road, plastic products industrial zone, Baodi District, Tianjin Patentee after: Oseco membrane technology (Tianjin) Co.,Ltd. Address before: 301800 No.10, Fuli Road, plastic products industrial zone, Baodi District, Tianjin Patentee before: TIANJIN BISHUIYUAN MEMBRANE MATERIAL Co.,Ltd. |