CN203155471U - Novel impregnator - Google Patents
Novel impregnator Download PDFInfo
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- CN203155471U CN203155471U CN 201320109773 CN201320109773U CN203155471U CN 203155471 U CN203155471 U CN 203155471U CN 201320109773 CN201320109773 CN 201320109773 CN 201320109773 U CN201320109773 U CN 201320109773U CN 203155471 U CN203155471 U CN 203155471U
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- drying
- drying chamber
- cotton rope
- heating
- waste heat
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Abstract
The utility model discloses a novel impregnator which comprises a stander, a rope dragging device, impregnation devices, a drying device and tension test devices, wherein the rope dragging device comprises a plurality of rope dividers, a rope guide wheel and a rope winding mechanism; the drying device comprises a plurality of layers from top to bottom, i.e., the first layer is an afterheat drying box and the rest layers are heating drying boxes; an afterheat drying chamber is arranged inside the afterheat drying box; combustion chambers and heating drying chambers are respectively arranged in the heating drying boxes; an air inlet is formed on one side of each combustion chamber; a combustor is arranged in the combustion chamber; the combustion chambers and the heating drying chambers are communicated with each other through ventilating openings and fans; a plurality of afterheat ventilating openings are formed between the afterheat drying chamber and the heating drying chamber of the second layer of heating drying box; and the fans are arranged at the afterheat ventilating openings. The combustion chamber is not arranged on the first layer of the drying device any more; and the fans are used for pumping hot air in the second layer of drying box into the afterheat drying chamber so as to be reused, so that the temperature is low, fire is not carried, and the safety is improved.
Description
Technical field
The utility model designs a kind of Weaving device, is the cement dipping machine of cotton rope gluing in a kind of cotton rope production process particularly.
Background technology
The impregnation cord fabric thread is cord again, and as the reinforcing material of rubbers such as tire, conveyer belt, driving-belt, i.e. framework material is to be used for tire.The attached glue of fabric namely adheres to certain glue amount at fabric face, can be relatively good with the bonding force of elastomeric material in follow-up processing.
Existing gum dipping process generally is earlier with cord dipping, enters in the baking oven by the cotton rope draw-gear and dries, and finishes the impregnation operation repeatedly for 3-4 time.Existing cement dipping machine, there are many defectives in the each several part design, causes cement dipping machine production efficiency low, unstable product quality, poor stability.
Drying unit is the core component of cement dipping machine.Existing cement dipping machine baking oven adopts burner to carry out the naked light burning, heating in the combustion chamber more, and the air suction drying chamber after will heating with blower fan then is with the oven dry of the cotton rope in the drying chamber, and this processing mode is easy to bring kindling material into drying chamber.Because in the cord dipping production process, generally can carry out 3-4 impregnation handles, wherein the first road gum dipping process liquid that need flood is made solvent with toluene, when oven dry, can volatilize a large amount of toluene, and because the existence of toluene, the temperature that the cotton rope baking needed is wanted can be lower than the temperature of other operations.If in the drying chamber of baking oven, have kindling material or heating-up temperature too high, all make cotton rope on fire easily, or even the whole blast of baking oven, there is great potential safety hazard.
Deconcentrator is for cotton rope is separated each other, do not twined, and guiding cotton rope course also is assigned to equipment on the guide roller mutually with cotton rope.Existing deconcentrator generally all is to adopt simple fence type structure that cotton rope is separated, when cotton rope passes through from deconcentrator, forming line between cotton rope and the junction pole contacts, frictional force is very big, holds and causes cotton rope and deconcentrator heating or produce static, can cause the wearing and tearing of cotton rope, influence the quality of cotton rope, the speed that deconcentrator itself damages is also very fast, needs running check to replace, and has improved production cost.
Original device for testing tensile force is installed in after cotton rope has soaked glue; enter on the baking oven path before; glue on the cotton rope tends to flow to testing arrangement inside or adheres on the test roller; can cause the sensitivity of testing arrangement to descend or even damage; make detected data inaccurate, thereby make every index instability of the product that obtains at last, allow product quality reduce; and after very short a period of time of the use of testing arrangement, just need to shut down and safeguard or replacing.
The utility model content
The utility model provides a kind of security cotton rope quality good, that produce high novel cement dipping machine at defective and the deficiency of prior art.
The technical solution of the utility model is: a kind of novel cement dipping machine, comprise frame, the cotton rope draw-gear, gumming device, drying unit and device for testing tensile force, described cotton rope draw-gear comprises some deconcentrators, guide roller and cotton rope winding mechanism, described drying unit is the baking oven of sandwich construction up and down, from top to bottom, ground floor is the waste heat baking oven, the second layer and following each layer are all heated oven, described waste heat oven interior is provided with the waste heat drying chamber, the waste heat drying chamber is provided with cotton rope and imports and exports and air outlet, the air outlet place is provided with blower fan, described heated oven inner combustion chamber and heating, drying chamber respectively, combustion chamber one side is provided with air inlet, be provided with burner in the combustion chamber, described combustion chamber and heating, drying chamber are interconnected by ventilating opening and blower fan, described drying chamber is provided with cotton rope and imports and exports, heating, drying chamber one side is provided with air outlet, the air outlet place is provided with blower fan, be provided with some waste heat ventilating openings between the heating, drying chamber of described waste heat drying chamber and second layer heated oven, waste heat ventilating opening place is provided with blower fan.
Preferably, described deconcentrator comprises support, be installed with trunnion axis at support, trunnion axis is socketed with horizontal separated time roller outward, and support is provided with some vertical cylinder shape grooves, and the connecting line of these grooves is parallel with trunnion axis, be installed with vertical pivot in each described groove, vertical pivot is equipped with vertical separated time roller outward, and movable connection between the two can freely be rotated vertical separated time roller.
Preferably, this equipment also comprises device for testing tensile force, and described device for testing tensile force is arranged at after cotton rope leaves from baking oven, enters on the path before the subsequent processing.
The beneficial effects of the utility model are:
1, the ground floor of the utility model drying unit only is provided with the waste heat baking oven, the combustion chamber no longer is set, but utilize blower fan that the hot-air suction waste heat drying chamber in the second layer baking oven is utilized again, like this, after hot-air is through second layer oven for drying chamber, enter again in the waste heat drying chamber, not only temperature can be not too high, can not carry kindling material more yet, and security gets a promotion;
2, the design that the horizontal separated time roller of deconcentrator employing of the present utility model and vertical separated time roller can rotate freely, make and form point between cotton rope and the deconcentrator and contact, can reduce the frictional dissipation of cotton rope in the unwrapping wire process, reducing electrostatic charge assembles, make cotton rope do not produce mutually around the basis on, do not generate heat, do not produce static, thus the intensity of lift cords itself, when 100m/ minute speed operation, the intensity of the finished product cotton rope of producing can improve 10%-30%, and deconcentrator of the present utility model is not only simple in structure, and is easy to make, cost is low, and not fragile, prolonged maintenance period, the replacing of part is also very convenient;
3, after the utility model changes the device for testing tensile force installation site cotton rope into and leaves from baking oven, enter on the preceding path of next steeping vat, at this moment, after the process of the glue on the cotton rope of device for testing tensile force oven for drying, can not flow to device for testing tensile force inside again, can not be bonded on the test roller yet, allow testing arrangement remain clean operation, prolonged the service life of device for testing tensile force greatly, improved the detected data degree of accuracy, thereby can control the parameters in the production more accurately, and then the properties of product that finally obtain are more tended towards stability.
Description of drawings
Accompanying drawing 1 is the complete machine structure schematic diagram of the utility model specific embodiment;
Accompanying drawing 2 is the drying unit structural representation of the utility model specific embodiment;
Accompanying drawing 3 is the deconcentrator structural representation of the utility model specific embodiment;
The specific embodiment
In order further to understand structure of the present utility model, feature and other purpose, now be described in detail as follows in conjunction with appended preferred embodiment, illustrated preferred embodiment only is used for the explanation the technical solution of the utility model, and non-limiting the utility model.
Embodiment:
As Fig. 1, Fig. 2 and shown in Figure 3, a kind of novel cement dipping machine, comprise frame, the cotton rope draw-gear, gumming device 12, drying unit 13 and device for testing tensile force 14, described cotton rope draw-gear comprises some deconcentrators, guide roller and cotton rope winding mechanism, described drying unit 3 is the baking oven of sandwich construction up and down, from top to bottom, ground floor is the waste heat baking oven, the second layer and following each layer are all heated oven, described waste heat oven interior is provided with waste heat drying chamber 1, the waste heat drying chamber is provided with cotton rope import and export 2 and air outlet I 3, air outlet I 3 places are provided with blower fan, described heated oven inner combustion chamber 4 and heating, drying chamber 5 respectively, combustion chamber 4 one sides are provided with air inlet 6, be provided with burner 7 in the combustion chamber 4, described combustion chamber 4 is interconnected by ventilating opening 8 and blower fan with heating, drying chamber 5, described heating, drying chamber 5 is provided with cotton rope and imports and exports 9, heating, drying chamber one side is provided with air outlet II 10, air outlet II 10 places are provided with blower fan, be provided with some waste heat ventilating openings 11 between the heating, drying chamber 5 of described waste heat drying chamber 1 and second layer heated oven, waste heat ventilating opening 11 places are provided with blower fan.
Described deconcentrator comprises support 15, be installed with trunnion axis 16 at support 15, be socketed with horizontal separated time roller 17 outside the trunnion axis 16, support 15 is provided with some vertical cylinder shape grooves 18, the connecting line of these grooves 18 is parallel with trunnion axis 16, is installed with vertical pivot 19 in each described groove 18, and vertical separated time roller 20 is installed outside the vertical pivot 19, movable connection between the two can freely be rotated vertical separated time roller 20.
Described device for testing tensile force 14 is arranged at after cotton rope leaves from baking oven, enters on the path before the subsequent processing.
Claims (3)
1. novel cement dipping machine, comprise frame, the cotton rope draw-gear, gumming device and drying unit, described cotton rope draw-gear comprises some deconcentrators, guide roller and cotton rope winding mechanism, it is characterized in that: described drying unit is the baking oven of sandwich construction up and down, from top to bottom, ground floor is the waste heat baking oven, the second layer and following each layer are all heated oven, described waste heat oven interior is provided with the waste heat drying chamber, the waste heat drying chamber is provided with cotton rope and imports and exports and the air outlet I, air outlet I place is provided with blower fan, described heated oven inner combustion chamber and heating, drying chamber respectively, combustion chamber one side is provided with air inlet, be provided with burner in the combustion chamber, described combustion chamber and heating, drying chamber are interconnected by ventilating opening and blower fan, and described heating, drying chamber is provided with cotton rope and imports and exports, heating, drying chamber one side is provided with the air outlet II, air outlet II place is provided with blower fan, is provided with some waste heat ventilating openings between the heating, drying chamber of described waste heat drying chamber and second layer heated oven, and waste heat ventilating opening place is provided with blower fan.
2. novel cement dipping machine according to claim 1, it is characterized in that: described deconcentrator comprises support, be installed with trunnion axis at support, trunnion axis is socketed with horizontal separated time roller outward, and support is provided with some vertical cylinder shape grooves, and the connecting line of these grooves is parallel with trunnion axis, be installed with vertical pivot in each described groove, vertical pivot is equipped with vertical separated time roller outward, and movable connection between the two can freely be rotated vertical separated time roller.
3. novel cement dipping machine according to claim 1 is characterized in that: also comprise device for testing tensile force, described device for testing tensile force is arranged at after cotton rope leaves from baking oven, enters on the path before the subsequent processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320109773 CN203155471U (en) | 2013-03-11 | 2013-03-11 | Novel impregnator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320109773 CN203155471U (en) | 2013-03-11 | 2013-03-11 | Novel impregnator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203155471U true CN203155471U (en) | 2013-08-28 |
Family
ID=49016695
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320109773 Expired - Fee Related CN203155471U (en) | 2013-03-11 | 2013-03-11 | Novel impregnator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203155471U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103806237A (en) * | 2013-12-30 | 2014-05-21 | 浙江国力科技有限公司 | Special type electric heating EP impregnator |
| CN103924410A (en) * | 2014-04-09 | 2014-07-16 | 江苏百利达股份有限公司 | Impregnated tire fabric thermal treatment device and implementing method thereof |
| CN108766674A (en) * | 2018-06-05 | 2018-11-06 | 湖北腾洋铜业有限公司 | Double glass fiber covered enamelled wire production line containing type of oven |
-
2013
- 2013-03-11 CN CN 201320109773 patent/CN203155471U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103806237A (en) * | 2013-12-30 | 2014-05-21 | 浙江国力科技有限公司 | Special type electric heating EP impregnator |
| CN103806237B (en) * | 2013-12-30 | 2016-05-04 | 浙江国力科技有限公司 | Extraordinary electrical heating EP cement dipping machine |
| CN103924410A (en) * | 2014-04-09 | 2014-07-16 | 江苏百利达股份有限公司 | Impregnated tire fabric thermal treatment device and implementing method thereof |
| CN108766674A (en) * | 2018-06-05 | 2018-11-06 | 湖北腾洋铜业有限公司 | Double glass fiber covered enamelled wire production line containing type of oven |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130828 Termination date: 20140311 |