CN106268279A - A kind of method of denitration of dry-process cement rotary kiln flue gas - Google Patents

A kind of method of denitration of dry-process cement rotary kiln flue gas Download PDF

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Publication number
CN106268279A
CN106268279A CN201610757457.6A CN201610757457A CN106268279A CN 106268279 A CN106268279 A CN 106268279A CN 201610757457 A CN201610757457 A CN 201610757457A CN 106268279 A CN106268279 A CN 106268279A
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China
Prior art keywords
cement
biomass carbon
denitration
flue gas
oxide
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CN201610757457.6A
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Inventor
郭红霞
王斌
崔素萍
马晓宇
隗陆
甘延玲
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Beijing University of Technology
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Beijing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/54Nitrogen compounds
    • B01D53/56Nitrogen oxides
    • B01D53/565Nitrogen oxides by treating the gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0233Other waste gases from cement factories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

Abstract

The method of denitration of a kind of dry-process cement rotary kiln flue gas, belongs to industrial smoke process field.(1) first mass ratio is 2 by the preparation of material~the biomass carbon of 10% and 90~98% cement slurry mix, stirring, make biomass carbon and cement slurry be sufficiently mixed uniformly;The baking oven of 60~100 DEG C is dried, makes the moisture in material fully volatilize;(2) the mixing material of biomass carbon Yu cement slurry is added directly into cement kiln and decomposes in kiln, utilize the nitrogen oxides in the carbon reduction flue gas in biomass carbon, and the oxide ash in biomass carbon is as the composition of cement, and do not interfere with the performance of cement.Being 0~5% at oxygen, temperature is 700~1000 DEG C, gas flow rate be reach under conditions of 200~1000ml/min more than 60% denitration rate.

Description

A kind of method of denitration of dry-process cement rotary kiln flue gas
Technical field
The present invention relates to a kind of method of denitration for cement kiln flue gas, be specifically related to a kind of new reduction technique for water Method of denitration in stall dore furnace, belongs to industrial smoke process field.
Background technology
Nitrogen oxides (NOx) it is one of Air Pollutants, depletion of the ozone layer, acid rain and photochemical fog etc. can be caused Man and nature are had harm greatly, and cement industry are the second largest NO being only second to Thermal Power Generation Industry by series of environmental problemsx Emission source, therefore finds and effectively reduces cement industry NOxThe method of discharge is most important.Method of denitration primarily now has selection Property catalytic reduction technique (SCR) and SNCR technology (SNCR), and both technology be required for using ammonia or Carbamide, as reducing agent, is therefore accomplished by storing up ammonia (carbamide) and spray ammonia (carbamide) device, and there is also the escaping of ammonia phenomenon, cause Secondary pollution.SNCR denitration technology is to utilize NH3, carbamide etc. make reducing agent, in 850~1 100 DEG C of temperature ranges and flue gas In NOxCarry out reaction and generate N2.The denitration efficiency of SNCR is low, is typically only 30%~50%, it is desirable to temperature high, to reduction The requirement of agent injection is the highest, and the formation of ammonium hydrogen sulfate can block air preheater, along with country is to cement kiln NOxDischarge mark Accurate requirement is more and more higher, and SNCR technology cannot meet.SCR denitration technology refers under the effect of catalyst, utilizes also Former dose (such as NH3, carbamide) " selective " with the NO in flue gasxReact and generate the N of nontoxic pollution-free2And H2O.For SCR The catalyst of technology mainly has noble metal catalyst (Pt, Ph, Pd etc.), molecular sieve catalyst (mainly to take ion exchange system The ion exchanged zeolite become, the metallic element that can be used for ion exchange mainly includes Mn, Cu, Co, Pd, V, Ir, Fe and Ce etc.), Activated carbon class catalyst (mainly activated carbon, activated carbon fiber, charcoal base honeycomb carrier material and some novel charcoal materials such as carbon Nanotube even load metal-oxide) and metal oxide-type catalyst (V2O5、WO3、Fe2O3、CuO、CrOx、MnOx、MgO、 MoO3, NiO etc.) four classes.When the price of SCR catalyst prior is higher, performance less stable, catalyst is easily by flying dust in flue gas Abrasion and corrosion, and the murder by poisoning of alkali metal, arsenic etc. and reduce activity, catalyst poisoning occurs, causes the use longevity of catalyst Order short.Floor space is big, and reaction unit is complicated, and cost of investment and operating cost are high.Therefore, if a kind of low cost can be found, take off Nitre efficiency is higher, without the method for denitration that existing boiler is transformed, the development of cement industry will be largely facilitated.Research Showing, under the temperature conditions more than 700 DEG C, C can reduce NOx, generate CO, CO2And N2.(the Energy& such as Garijo Fuels.2003,17,1429-1436) to mention in the temperature range of 750~900 DEG C, biomass coke can be with nitrogen oxides Reaction, and initial denitration rate is the highest.Guo etc. (Energy&Fuels, 2014,28,4762-4768) have studied coal, biomass The kinetics reacted with graphite and nitric oxide, result shows under the temperature conditions more than 700 DEG C, this reaction be easy to into OK.The invention disclosed patents (CN102658026A) such as Wang Xuebin refer to that biomass coke is used for fire coal boiler fume take off Nitre, but the method needs to increase biomass coke injection apparatus, and owing to also having a large amount of remaining alkali metal oxide, The performance of cement can be impacted, therefore be unfavorable in cement kiln using.The invention disclosed patents such as Shu Yun (CN104214767A) mention the nitrogen oxides used in biomass reduction flue gas in, but the method in this invention needs first to life Material carries out pyrolytic, and this will consume the more energy, and apparatus and process is the most complex, and denitration efficiency can only achieve 30~60%.Existing research and invention all cannot be used directly for effective denitration of cement kiln.
Summary of the invention
For problem above, the present invention provides a kind of technique simple, and denitration efficiency is higher, can with effectively save resource with become This Novel denitration method.
A kind of Novel denitration method for cement kiln dore furnace flue gas comprises the following steps:
(1) first mass ratio is 2 by the preparation of material~the biomass carbon of 10% and 90~98% cement slurry carry out Mixing, stirring, make biomass carbon and cement slurry be sufficiently mixed uniformly;The baking oven of 60~100 DEG C is dried, makes in material Moisture fully volatilizees;
(2) the mixing material of biomass carbon Yu cement slurry is added directly into cement kiln decompose in kiln, utilizes biomass The nitrogen oxides in carbon reduction flue gas in charcoal, and the oxide ash in biomass carbon can be as the composition of cement, and not The performance of cement can be affected.
Wherein, biomass carbon described in above-mentioned steps mainly includes that the agricultural wastes such as rice husk, straw are in hypoxia or anaerobic Under the conditions of the material with carbon element of Pintsch process, as used thermal decomposition method, at N2Under environment, under 800 DEG C of Pintsch process 60min techniques The biomass carbon specific surface area prepared is 986m2/ g, biomass carbon itself is containing a small amount of (about 5wt%) oxide ash, oxygen Compound preferably mainly comprise the materials such as silicon oxide, sodium oxide, calcium oxide and potassium oxide.
It is an advantage of the invention that the biomass carbon material of employing belongs to Renewable resource, it is achieved that twice laid, and cost Cheap.When the mixing material of cement slurry with biomass carbon being joined cement kiln decomposition kiln without increasing device, without right Existing cement kiln carries out transforming, simple to operate.The method in use has stable and efficient denitration rate, and permissible Meet the condition of most of existing cement kiln.Use 2~the biomass carbon of 10% and 90~the mixing of cement slurry of 98% When material carries out cement kiln denitration, it is 0~5% oxygen in condition, 700~1000 DEG C of temperature, 200~1000ml/min gas streams In the range of fast, denitration rate can reach more than 60%.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, but the present invention is not limited to following example.
Embodiment 1
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 800 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 60% can be reached.
Embodiment 2
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 84% can be reached.
Embodiment 3
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 900 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 85% can be reached.
Embodiment 4
It is 1000ppmNO, 2%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 80% can be reached.
Embodiment 5
It is 1000ppmNO, 3%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 73% can be reached.
Embodiment 6
It is 1000ppmNO, 4%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 72% can be reached.
Embodiment 7
It is 1000ppmNO, 5%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 69% can be reached.
Embodiment 8
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 900ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 5%wt (1g) and the cement slurry of 95%wt is dried In the tube furnace of 3cm, the denitration rate of 65% can be reached.
Embodiment 9
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 2%wt (1g) and the cement slurry of 98%wt is dried In the tube furnace of 3cm, the denitration rate of 65% can be reached.
Embodiment 10
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 3%wt (1g) and the cement slurry of 97%wt is dried In the tube furnace of 3cm, the denitration rate of 77% can be reached.
Embodiment 11
It is 1000ppmNO, 1%O at flue gas condition2, N2For Balance Air, gas flow rate is 450ml/min, and temperature conditions is When 850 DEG C, join a diameter of after the mixing material of the biomass carbon of 4%wt (1g) and the cement slurry of 96%wt is dried In the tube furnace of 3cm, the denitration rate of 81% can be reached.
The denitration rate of each embodiment of table 1

Claims (3)

1. the method for denitration for cement kiln dore furnace flue gas, it is characterised in that comprise the following steps:
(1) first mass ratio is 2 by the preparation of material~the biomass carbon of 10% and 90~98% cement slurry mix Close, stirring, make biomass carbon and cement slurry be sufficiently mixed uniformly;The baking oven of 60~100 DEG C is dried, makes the water in material Divide fully volatilization;
(2) the mixing material of biomass carbon Yu cement slurry is added directly into cement kiln decompose in kiln, utilizes in biomass carbon Carbon reduction flue gas in nitrogen oxides, and the oxide ash in biomass carbon is as the composition of cement, and does not interferes with water The performance of mud.
2. according to a kind of method of denitration for cement kiln dore furnace flue gas described in claim 1, it is characterised in that at oxygen Being 0~5%, temperature is 700~1000 DEG C, gas flow rate be reach under conditions of 200~1000ml/min more than 60% de- Nitre rate.
3. according to a kind of method of denitration for cement kiln dore furnace flue gas described in claim 1, it is characterised in that biomass Charcoal itself contains 5wt% oxide ash, and oxide includes silicon oxide, sodium oxide, calcium oxide and potassium oxide material.
CN201610757457.6A 2016-08-29 2016-08-29 A kind of method of denitration of dry-process cement rotary kiln flue gas Pending CN106268279A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN108380212A (en) * 2018-03-09 2018-08-10 北京工业大学 A kind of inorganic porous material and its application method for cement kiln dore furnace denitrating flue gas
CN109499301A (en) * 2018-11-29 2019-03-22 北京工业大学 A kind of method that rice hull ash cooperates with progress dry-process cement rotary kiln dore furnace denitrating flue gas with coal dust
CN109603505A (en) * 2019-01-25 2019-04-12 广东万引科技发展有限公司 A kind of method of denitration of the dry-process cement rotary kiln flue gas with biomass bamboo charcoal
CN111514726A (en) * 2019-02-02 2020-08-11 广东万引科技发展有限公司 Novel composite biomass denitration agent for dry-process cement kiln, use method of denitration agent and denitration system
CN111514739A (en) * 2019-02-02 2020-08-11 广东万引科技发展有限公司 Novel composite biomass denitration powder for dry-process cement kiln, use method of composite biomass denitration powder and denitration system

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108380212A (en) * 2018-03-09 2018-08-10 北京工业大学 A kind of inorganic porous material and its application method for cement kiln dore furnace denitrating flue gas
CN109499301A (en) * 2018-11-29 2019-03-22 北京工业大学 A kind of method that rice hull ash cooperates with progress dry-process cement rotary kiln dore furnace denitrating flue gas with coal dust
CN109603505A (en) * 2019-01-25 2019-04-12 广东万引科技发展有限公司 A kind of method of denitration of the dry-process cement rotary kiln flue gas with biomass bamboo charcoal
CN111514726A (en) * 2019-02-02 2020-08-11 广东万引科技发展有限公司 Novel composite biomass denitration agent for dry-process cement kiln, use method of denitration agent and denitration system
CN111514739A (en) * 2019-02-02 2020-08-11 广东万引科技发展有限公司 Novel composite biomass denitration powder for dry-process cement kiln, use method of composite biomass denitration powder and denitration system
CN111514726B (en) * 2019-02-02 2024-01-26 广东万引科技发展有限公司 Novel composite biomass denitration agent for dry-method cement kiln, application method of novel composite biomass denitration agent and denitration system

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