CN106255241A - A kind of intelligent nano film bilayer sleeve heating rod and preparation method thereof - Google Patents
A kind of intelligent nano film bilayer sleeve heating rod and preparation method thereof Download PDFInfo
- Publication number
- CN106255241A CN106255241A CN201610578100.1A CN201610578100A CN106255241A CN 106255241 A CN106255241 A CN 106255241A CN 201610578100 A CN201610578100 A CN 201610578100A CN 106255241 A CN106255241 A CN 106255241A
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- China
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- carried out
- trocar sheath
- plated film
- temperature
- heating rod
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
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- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses a kind of intelligent nano film bilayer sleeve heating rod and preparation method thereof, it includes trocar sheath, it is provided with plated film tube in described trocar sheath, one end welding of described trocar sheath and plated film tube, described trocar sheath outer wall is provided with temperature sensor, the other end of described plated film tube extends internally closing in, the other end of described trocar sheath is connected with socket pipe in turn, flange termination and upper tube body, described socket pipe and flange termination overcoat are equipped with sealing ring, described socket pipe is provided with opening, it is provided with electrode in described plated film tube, described electrode is provided with wiring hole, on the thermometric extension set that described temperature sensor is wired in temperature control system, described thermometric extension set is connected with thermometric main frame, temperature control main frame is connected with control centre, control centre is provided with display.Range of application ratio of the present invention is wide, has A.T.C, automatic alarm, the function that automatically powers off, high-efficient energy-saving environment friendly and high conversion.
Description
Technical field
The present invention relates to heater field, particularly to a kind of intelligent nano film bilayer sleeve heating rod.
Background technology
The effect of heating rod is to heat water, oil or other liquid, and the heating element heater of existing heating rod is mostly
Use heating wire or critesistor heat generating component or high-temperature ceramics assembly etc., because its efficiency of heating surface is low, poor stability, service life
The shortcoming such as short cannot meet the demand of people.By drawing after the various information in big data is analyzed, people
Be badly in need of at present a kind of on the basis of existing high-efficient energy-saving environment friendly and high conversion, should also have A.T.C, automatically
The Intelligent heating rod report to the police, automatically powered off.In order to cater to the needs of the public, devise a can with A.T.C, automatically
The Intelligent heating rod report to the police, automatically powered off.
Summary of the invention
It is an object of the invention to overcome the above-mentioned deficiency in the presence of prior art, it is provided that one can automatically control temperature
Degree, automatic alarm, the intelligent nano film bilayer sleeve heating rod that automatically powers off.
In order to realize foregoing invention purpose, the invention provides techniques below scheme:
A kind of intelligent nano film bilayer sleeve heating rod, including trocar sheath, is provided with plated film tube, described overcoat in described trocar sheath
One end welding of pipe and plated film tube, described trocar sheath outer wall is provided with temperature sensor, and the other end of described plated film tube inwardly prolongs
Stretching closing in, the other end of described trocar sheath is connected with socket pipe, flange termination and upper tube body, described socket pipe and flange end in turn
Head is outer is set with sealing ring, and sealing ring is that high density can well ensure that conduit wiring and electrode are in suitable environment, it is to avoid
Liquid etc. corrode, and improve service life；Described socket pipe is provided with opening, is provided with electrode, on described electrode in described plated film tube
Be provided with wiring hole, on the thermometric extension set that described temperature sensor is wired in temperature control system, described thermometric extension set with
Thermometric main frame is connected, and temperature control main frame is connected with control centre, and control centre is provided with display, and control centre is connected to add
On the switch of hot systems, it is provided with in control centre in temperature control centre and controlling alarm center, control centre and controlling alarm
Timer it is provided with between the heart.Temperature in plated film tube can be transferred in thermometric extension set after temperature sensor senses, and thermometric divides
Temperature is imparted to thermometric main frame by machine, is then aggregated into control centre, and the heating-up temperature can preset in temperature control system works as display
When temperature in device is below or above the heating-up temperature preset, control centre will start heating system and carries out or stop adding
Heat, timer when temperature was not raised or reduces within the default time, can will send police with Preset Time
Report, power-off then.
As preferably, described thermometric extension set number >=1.Many group temperature can be arranged in described temperature data acquisition module pass
Sensor and thermometric extension set, can select the number of thermometric extension set according to the size of heating surface (area) (HS, improves accuracy rate, preferably saves
The about energy.
The preparation method of a kind of intelligent nano film bilayer sleeve heating rod, comprises the following steps:
1) raw material quartz ampoule is carried out segmentation cutting；Cut according to customization size.
2) quartz ampoule of segmentation is carried out pure water cleaning treatment；Cleaning treatment mainly understands the impurity on surface.
3) drying and processing is carried out；Burning mouth step for the later stage is prepared, and allows and burns mouth better quality.
4) carry out burning mouth to process；
5) quality inspection is carried out；Choose defective products.
6) close up on automatic necking machine；
7) load onto shield sheath or whitewash；Shield.
8) loading auto Plating-film Machinery carries out plated film；
9) remove shield sheath or wash painting white；As used shielding to be coated with white, drying and processing to be carried out.
10) galactic pole silk-screen is carried out；
11) baking of automatic high-temperature baking stove is put into；Baking temperature is 600-650 degree.
12) resistance sorting is carried out；Requirement according to client.
13) carry out mating assembling with trocar sheath by the plated film tube sorted；
14) bimetallic tube that coupling assembles is put automatic welding machine and carry out monolateral welding；
15), after having welded, bimetallic tube soldering opening is carried out pickling processes；To remove the oxide produced in welding process, and
It is carried out, dries.
16) duplex plating membrane tube is sent into composing room, carry out connecing electricity and flange head is installed；
17) temperature data acquisition module is installed；Sleeve outer wall mounting temperature sensor and wire outside, wire accesses temperature control system
System.
18) powered experiment and stress test experiment are carried out；
19) temperature control detection test is carried out；
20) exfactory inspection such as；
21) by the certified products packaging tested by all factory testings, warehouse-in.
As preferably, in the step 6) of the preparation method of a kind of intelligent nano film bilayer sleeve heating rod, by a diameter of
The 33mm mouth of pipe extends internally the mouth of pipe of a diameter of 23-24.5mm of harvest.
As preferably, in the step 11) of the preparation method of a kind of intelligent nano film bilayer sleeve heating rod, baking temperature
For 600-650 degree.
Compared with prior art, beneficial effects of the present invention: the base material material of the present invention is quartz glass tube, i.e. titanium dioxide
Silicon, content is 99.999%.The present invention uses double-layer glass tube, and outer tube is protecting pipe, and for insulation shielding, inner tube is plated film tube,
For electrical heating.The present invention has heating efficiency high energy efficient, and electric heating conversion ratio can reach 98.7%, can arrange temperature, by temperature
Ore-controlling Role controls temperature, can with A.T.C, automatic alarm, automatically power off, effectively reduce the waste of the energy.
Accompanying drawing illustrates:
Fig. 1 is the front view of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the right view of Fig. 1；
Fig. 4 is the inside annexation figure in Fig. 1；
Fig. 5 is the electrode structure schematic diagram in Fig. 4；
Fig. 6 is the temperature control system schematic diagram of the present invention；
Fig. 7 is the control centre's schematic diagram in Fig. 6；
Fig. 8 is the circuit diagram of Fig. 6.
Detailed description of the invention
Below in conjunction with test example and detailed description of the invention, the present invention is described in further detail.But this should not understood
Scope for the above-mentioned theme of the present invention is only limitted to below example, and all technology realized based on present invention belong to this
The scope of invention.
Embodiment 1
A kind of intelligent nano film bilayer sleeve heating rod, including trocar sheath 1, is provided with plated film tube 2 in described trocar sheath 1, described
One end welding of trocar sheath 1 and plated film tube 2, described trocar sheath 1 outer wall is provided with temperature sensor 3, another of described plated film tube 2
Holding the closing in that extends internally, the other end of described trocar sheath 1 is connected with socket pipe 4, flange termination 7 and upper tube body 6, described set in turn
Being set with sealing ring 5 outside adapter 4 and flange termination 7, described socket pipe 4 is provided with opening 8, is provided with electrode in described plated film tube 2
10, described electrode 10 is provided with wiring hole 11, and the thermometric that described temperature sensor 3 is wired in temperature control system 9 divides
On machine, described thermometric extension set is connected with thermometric main frame, and temperature control main frame is connected with control centre, and control centre is provided with display
Device, control centre is connected on the switch of heating system, is provided with temperature control centre and controlling alarm center in control centre, control
It is provided with timer between center processed and controlling alarm center.
It is provided with a thermometric extension set.It is applicable to the local heating that comparison is small-sized.
Embodiment 2
The preparation method of a kind of intelligent nano film bilayer sleeve heating rod, comprises the following steps:
1) raw material quartz ampoule is carried out segmentation cutting；Cut according to customization size.
2) quartz ampoule of segmentation is carried out pure water cleaning treatment；Cleaning treatment mainly understands the impurity on surface.
3) drying and processing is carried out；Burning mouth step for the later stage is prepared, and allows and burns mouth better quality.
4) carry out burning mouth to process；
5) quality inspection is carried out；Choose defective products.
6) close up on automatic necking machine；
7) load onto shield sheath or whitewash；Shield.
8) loading auto Plating-film Machinery carries out plated film；
9) remove shield sheath or wash painting white；As used shielding to be coated with white, drying and processing to be carried out.
10) galactic pole silk-screen is carried out；
11) baking of automatic high-temperature baking stove is put into；Baking temperature is 600-650 degree.
12) resistance sorting is carried out；Requirement according to client.
13) carry out mating assembling with trocar sheath by the plated film tube sorted；
14) bimetallic tube that coupling assembles is put automatic welding machine and carry out monolateral welding；
15), after having welded, bimetallic tube soldering opening is carried out pickling processes；To remove the oxide produced in welding process, and
It is carried out, dries.
16) duplex plating membrane tube is sent into composing room, carry out connecing electricity and flange head assembles；Including plastic composition external member, close
Seal, silicagel pad, copper sheet etc..
17) temperature data acquisition module is installed；Sleeve outer wall mounting temperature sensor and wire outside, wire accesses temperature control
System.
18) powered experiment and stress test experiment are carried out；
19) temperature control detection test is carried out；
20) exfactory inspection such as；
21) by the certified products packaging tested by all factory testings, warehouse-in.
In the step 6) of the preparation method of a kind of intelligent nano film bilayer sleeve heating rod, by a diameter of 33mm mouth of pipe to
The mouth of pipe of the interior a diameter of 23-24.5mm of extension harvest.
In the step 11) of the preparation method of a kind of intelligent nano film bilayer sleeve heating rod, baking temperature is 600-650
Degree.
Embodiment 3
A kind of intelligent nano film bilayer sleeve heating rod, including trocar sheath 1, is provided with plated film tube 2 in described trocar sheath 1, described
One end welding of trocar sheath 1 and plated film tube 2, described trocar sheath 1 outer wall is provided with temperature sensor 3, another of described plated film tube 2
Holding the closing in that extends internally, the other end of described trocar sheath 1 is connected with socket pipe 4, flange termination 7 and upper tube body 6, described set in turn
Being set with sealing ring 5 outside adapter 4 and flange termination 7, described socket pipe 4 is provided with opening 8, is provided with electrode in described plated film tube 2
10, described electrode 10 is provided with wiring hole 11, and the thermometric that described temperature sensor 3 is wired in temperature control system 9 divides
On machine, described thermometric extension set is connected with thermometric main frame, and temperature control main frame is connected with control centre, and control centre is provided with display
Device, control centre is connected on the switch of heating system, is provided with temperature control centre and controlling alarm center in control centre, control
It is provided with timer between center processed and controlling alarm center.
It is provided with four thermometric extension sets.Need the equipment of heating be applicable to there being large area.
Embodiment 4
The preparation method of a kind of intelligent nano film bilayer sleeve heating rod, comprises the following steps:
1) raw material quartz ampoule is carried out segmentation cutting；Cut according to customization size.
2) quartz ampoule of segmentation is carried out pure water cleaning treatment；Cleaning treatment mainly understands the impurity on surface.
3) drying and processing is carried out；Burning mouth step for the later stage is prepared, and allows and burns mouth better quality.
4) carry out burning mouth to process；
5) quality inspection is carried out；Choose defective products.
6) close up on automatic necking machine；
7) load onto shield sheath or whitewash；Shield.
8) loading auto Plating-film Machinery carries out plated film；
9) remove shield sheath or wash painting white；As used shielding to be coated with white, drying and processing to be carried out.
10) galactic pole silk-screen is carried out；
11) baking of automatic high-temperature baking stove is put into；Baking temperature is 600-650 degree.
12) resistance sorting is carried out；Requirement according to client.
13) carry out mating assembling with trocar sheath by the plated film tube sorted；
14) bimetallic tube that coupling assembles is put automatic welding machine and carry out monolateral welding；
15), after having welded, bimetallic tube soldering opening is carried out pickling processes；To remove the oxide produced in welding process, and
It is carried out, dries.
16) duplex plating membrane tube is sent into composing room, carry out connecing electricity and flange head assembles；Including plastic composition external member, close
Seal, silicagel pad, copper sheet etc..
17) temperature data acquisition module is installed；Sleeve outer wall mounting temperature sensor and wire outside, wire accesses temperature
Ore-controlling Role.
18) powered experiment and stress test experiment are carried out；
19) temperature control detection test is carried out；
20) exfactory inspection such as；
21) by the certified products packaging tested by all factory testings, warehouse-in.
In the step 6) of the preparation method of a kind of intelligent nano film bilayer sleeve heating rod, by a diameter of 33mm mouth of pipe to
The mouth of pipe of the interior a diameter of 23-24.5mm of extension harvest.
In the step 11) of the preparation method of a kind of intelligent nano film bilayer sleeve heating rod, baking temperature is 610 degree.
Claims (5)
1. an intelligent nano film bilayer sleeve heating rod, including trocar sheath (1), it is characterised in that: in described trocar sheath (1)
Being provided with plated film tube (2), one end welding of described trocar sheath (1) and plated film tube (2), described trocar sheath (1) outer wall is provided with temperature
Sensor (3), the other end of described plated film tube (2) extends internally closing in, and the other end of described trocar sheath (1) is connected with set in turn
Adapter (4), flange termination (7) and upper tube body (6), be set with sealing ring (5), institute outside described socket pipe (4) and flange termination (7)
Stating socket pipe (4) and be provided with opening (8), be provided with electrode (10) in described plated film tube (2), described electrode (10) is provided with wiring hole
(11), described temperature sensor (3) is wired on the thermometric extension set in temperature control system (9), described thermometric extension set with
Thermometric main frame is connected, and temperature control main frame is connected with control centre, and control centre is provided with display, and control centre is connected to add
On the switch of hot systems, it is provided with in control centre in temperature control centre and controlling alarm center, control centre and controlling alarm
Timer it is provided with between the heart.
A kind of intelligent nano film bilayer sleeve heating rod the most according to claim 1, it is characterised in that: described thermometric extension set
Number >=1.
3. the preparation method of an intelligent nano film bilayer sleeve heating rod, it is characterised in that: comprise the following steps:
(1) raw material quartz ampoule is carried out segmentation cutting；
(2) quartz ampoule of segmentation is carried out pure water cleaning treatment；
(3) drying and processing is carried out；
(4) carry out burning mouth to process；
(5) quality inspection is carried out；
(6) close up on automatic necking machine；
(7) load onto shield sheath or whitewash；
(8) loading auto Plating-film Machinery carries out plated film；
(9) remove shield sheath or wash painting white；
(10) galactic pole silk-screen is carried out；
(11) baking of automatic high-temperature baking stove is put into；
(12) resistance sorting is carried out；
(13) carry out mating assembling with trocar sheath by the plated film tube sorted；
(14) bimetallic tube that coupling assembles is put automatic welding machine and carry out monolateral welding；
(15), after having welded, bimetallic tube soldering opening is carried out pickling processes；
(16) duplex plating membrane tube is sent into composing room, carry out connecing electricity and flange head is installed；
(17) temperature data acquisition module is installed；Sleeve outer wall mounting temperature sensor and wire outside, wire accesses temperature control system
System；
(18) powered experiment and stress test experiment are carried out；
(19) temperature control detection test is carried out；
(20) exfactory inspection such as；
(21) by the certified products packaging tested by all factory testings, warehouse-in.
The preparation method of a kind of intelligent nano film bilayer sleeve heating rod the most according to claim 3, it is characterised in that: step
Rapid 6) in, the mouth of pipe of a diameter of 23-24.5mm of harvest that a diameter of 33mm mouth of pipe is extended internally.
The preparation method of a kind of intelligent nano film bilayer sleeve heating rod the most according to claim 3, it is characterised in that: step
Rapid 11), in, baking temperature is 600-650 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610578100.1A CN106255241A (en) | 2016-07-21 | 2016-07-21 | A kind of intelligent nano film bilayer sleeve heating rod and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610578100.1A CN106255241A (en) | 2016-07-21 | 2016-07-21 | A kind of intelligent nano film bilayer sleeve heating rod and preparation method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN106255241A true CN106255241A (en) | 2016-12-21 |
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ID=57613594
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610578100.1A Pending CN106255241A (en) | 2016-07-21 | 2016-07-21 | A kind of intelligent nano film bilayer sleeve heating rod and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111623822A (en) * | 2020-05-25 | 2020-09-04 | 西安交通大学 | Cylindrical heating rod test section with cavity and parameter measurement method thereof |
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| CN202551386U (en) * | 2012-05-02 | 2012-11-21 | 昆明理工大学 | Electric heating device |
| CN202799223U (en) * | 2012-09-13 | 2013-03-13 | 林瑞别 | Electric heater with controllable temperature |
| CN103428909A (en) * | 2013-07-12 | 2013-12-04 | 罗日良 | Heating tube forming process |
| CN203775428U (en) * | 2014-03-04 | 2014-08-13 | 湖南新韶光电器有限公司 | Time and temperature setting controlled heating tube |
| CN204168512U (en) * | 2014-09-04 | 2015-02-18 | 刘占友 | The liquid heating rod of eddy current type thermal cycle can be realized |
| CN205160820U (en) * | 2015-12-03 | 2016-04-13 | 杨晓博 | Trigger formula timing accuse temperature immersion heater based on frequency dividing circuit |
-
2016
- 2016-07-21 CN CN201610578100.1A patent/CN106255241A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202551386U (en) * | 2012-05-02 | 2012-11-21 | 昆明理工大学 | Electric heating device |
| CN202799223U (en) * | 2012-09-13 | 2013-03-13 | 林瑞别 | Electric heater with controllable temperature |
| CN103428909A (en) * | 2013-07-12 | 2013-12-04 | 罗日良 | Heating tube forming process |
| CN203775428U (en) * | 2014-03-04 | 2014-08-13 | 湖南新韶光电器有限公司 | Time and temperature setting controlled heating tube |
| CN204168512U (en) * | 2014-09-04 | 2015-02-18 | 刘占友 | The liquid heating rod of eddy current type thermal cycle can be realized |
| CN205160820U (en) * | 2015-12-03 | 2016-04-13 | 杨晓博 | Trigger formula timing accuse temperature immersion heater based on frequency dividing circuit |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111623822A (en) * | 2020-05-25 | 2020-09-04 | 西安交通大学 | Cylindrical heating rod test section with cavity and parameter measurement method thereof |
| CN111623822B (en) * | 2020-05-25 | 2021-07-27 | 西安交通大学 | Cylindrical heating rod test section with cavity and parameter measurement method thereof |
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Application publication date: 20161221 |