CN106253141A - A kind of multi-functional cable erector's station - Google Patents
A kind of multi-functional cable erector's station Download PDFInfo
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- CN106253141A CN106253141A CN201610623686.9A CN201610623686A CN106253141A CN 106253141 A CN106253141 A CN 106253141A CN 201610623686 A CN201610623686 A CN 201610623686A CN 106253141 A CN106253141 A CN 106253141A
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- 238000009434 installation Methods 0.000 claims abstract description 27
- 210000005069 ears Anatomy 0.000 claims description 4
- 239000013013 elastic material Substances 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
- H02G1/04—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables for mounting or stretching
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Abstract
本发明公开了一种多功能电缆安装工作台,包括工组台本体,工作台本体由工作台架和工作台面构成,工作台面设置在工作台架顶部,还包括至少一组卡具,每组卡具中至少包括两个电缆卡具,每个电缆卡具包括夹持部、液压装置和连接杆;液压装置包括液压轴和套筒,液压轴设置在套筒中心轴位置;夹持部与液压装置的液压轴固定连接,液压装置设置在连接杆一端端部并通过连接杆固定在工作台面上;本发明能够让使用者在不用协助的情况下在一个工作台上对不同截面、不同长度的电缆进行快速、有效固定,并能独立完成包括各电压等级电缆终端头,中间接头的剥切,附件安装等多个训练项目。
The invention discloses a multifunctional cable installation workbench, which comprises a workbench body. The workbench body is composed of a workbench and a workbench. The workbench is arranged on the top of the workbench. The clamp includes at least two cable clamps, each cable clamp includes a clamping part, a hydraulic device and a connecting rod; the hydraulic device includes a hydraulic shaft and a sleeve, and the hydraulic shaft is arranged at the central axis of the sleeve; the clamping part and the The hydraulic shaft of the hydraulic device is fixedly connected, and the hydraulic device is arranged at one end of the connecting rod and fixed on the worktable through the connecting rod; the present invention enables the user to perform different cross-sections and different lengths on a workbench without assistance. Fast and effective fixing of cables, and can independently complete multiple training items including stripping and cutting of cable terminals of various voltage levels, intermediate joints, and accessories installation.
Description
技术领域technical field
本发明涉及电力输电线辅助安装工具领域,尤其涉及一种多功能电缆安装工作台。The invention relates to the field of auxiliary installation tools for power transmission lines, in particular to a multifunctional cable installation workbench.
背景技术Background technique
现有电力系统施工过程中部分运行或施工单位现场施工质量管控不严,安装质量管理不到位,导致带病电缆附件运行后发生故障,因此,各运行或施工单位施工须加强现场电缆安装质量管控。During the construction process of the existing power system, part of the operation or the construction unit’s on-site construction quality control is not strict, and the installation quality management is not in place, resulting in failure of the cable accessories after operation. Therefore, each operation or construction unit must strengthen the on-site cable installation quality control. .
电缆安装质量的提高,须通过平时严格的训练,目前对电缆安装的训练多采用不同截面的废旧电缆进行,然而训练过程使用的废旧电缆一般都较短,截面差异较大,在训练过程中,不同截面、不同长度的电缆如何有效固定,是个需要解决的问题;电缆终端头,中间接头制作是不同的项目,如何通过一种装置实现多个训练项目的使用,也是一个需要解决的难题;训练现场侧重于对电缆剥切、附件安装基本工的训练,因此在训练过程中难免会有频繁的重心改变,这将影响训练结果;并且在电缆安装训练过程中,会使用钢锯、液压钳等工具,装置稳定性差将无法保证电缆安装质量。To improve the quality of cable installation, it is necessary to go through strict training at ordinary times. At present, the training of cable installation is mostly carried out with waste cables of different cross-sections. However, the waste cables used in the training process are generally short and have large cross-section differences. How to effectively fix cables of different cross-sections and lengths is a problem that needs to be solved; the production of cable terminals and intermediate joints are different items, and how to use one device to realize the use of multiple training items is also a problem that needs to be solved; training The site focuses on the basic training of cable stripping and accessories installation, so it is inevitable that there will be frequent center of gravity changes during the training process, which will affect the training results; and during the cable installation training process, hacksaws, hydraulic pliers, etc. will be used Tools, poor device stability will not be able to guarantee the quality of cable installation.
发明内容Contents of the invention
本发明的目的在于提供一种多功能电缆安装工作台,稳定性强,能够让使用者在不用协助的情况下在一个工作台上对不同截面、不同长度的电缆进行快速、有效固定,并能独立完成包括各电压等级电缆终端头,中间接头的剥切,附件安装等多个训练项目。The purpose of the present invention is to provide a multi-functional cable installation workbench, which has strong stability and enables users to quickly and effectively fix cables of different cross-sections and lengths on a workbench without assistance. Independently complete multiple training items including stripping and cutting of cable terminals of various voltage levels, intermediate joints, and accessory installation.
本发明的技术方案为:一种多功能电缆安装工作台,包括工组台本体,工作台本体由工作台架和工作台面构成,工作台面设置在工作台架顶部,还包括至少一组用于卡接电缆并将电缆固定到工作台面的卡具,每组卡具中至少包括两个电缆卡具,每个电缆卡具包括夹持部、液压装置和连接杆;液压装置包括液压轴和套筒,液压轴设置在套筒中心轴位置;夹持部与液压装置的液压轴固定连接,液压装置设置在连接杆一端端部并通过连接杆固定在工作台面上。The technical solution of the present invention is: a multifunctional cable installation workbench, including a workbench body, the workbench body is composed of a workbench frame and a workbench surface, the workbench surface is arranged on the top of the workbench frame, and at least one set for Fixtures for clamping cables and fixing cables to the workbench, each set of fixtures includes at least two cable clamps, each cable clamp includes a clamping part, a hydraulic device and a connecting rod; the hydraulic device includes a hydraulic shaft and a sleeve The hydraulic shaft is set at the central axis of the sleeve; the clamping part is fixedly connected with the hydraulic shaft of the hydraulic device, and the hydraulic device is set at one end of the connecting rod and fixed on the worktable through the connecting rod.
进一步地所述夹持部包括第一夹持部和第二夹持部,所述第一夹持部和第二夹持部均为半圆型,第一夹持部和第二夹持部相扣合形成的圆形孔构成电缆夹孔,第一夹持部的两侧和第二夹持部的两侧各有一个延伸耳,第一夹持部和第二夹持部的延伸耳上相对应设置有螺纹孔,第一夹持部和第二夹持部通过紧锁螺栓和螺纹孔相配合把第一夹持部和第二夹持部固定在一起,第二夹持部的弧底具有一个凹陷部,凹陷部的底端与液压装置的液压轴固定连接。Further, the clamping portion includes a first clamping portion and a second clamping portion, both of which are semi-circular in shape, and the first clamping portion and the second clamping portion are connected to each other. The circular hole formed by buckling constitutes the cable clamp hole, and there is an extension ear on both sides of the first clamping part and the two sides of the second clamping part, and the extension ears of the first clamping part and the second clamping part Correspondingly provided with threaded holes, the first clamping part and the second clamping part are fixed together by locking bolts and threaded holes, and the arc of the second clamping part The bottom has a concave part, and the bottom end of the concave part is fixedly connected with the hydraulic shaft of the hydraulic device.
进一步地所述液压装置通过具有限位功能的转动连接装置与连接杆相连接。Further, the hydraulic device is connected with the connecting rod through a rotary connection device with a limit function.
进一步地所述转动连接装置为球形连接器。Further, the rotating connection device is a ball joint.
进一步地所述连接杆为丝杆,工作台面上设置有多个与丝杆相配合的连接孔,丝杆可以与任意一个连接孔可拆卸连接。Further, the connecting rod is a screw rod, and a plurality of connecting holes matched with the screw rod are arranged on the working table, and the screw rod can be detachably connected with any connecting hole.
进一步地所述工作台架高度为80-100厘米,丝杆上螺纹的有效长度为20-40厘米。Further, the height of the workbench is 80-100 centimeters, and the effective length of the threads on the screw mandrel is 20-40 centimeters.
进一步地所述电缆卡具由弹性材料制成,套筒的直径大于第二夹持部弧底凹陷部的宽度,套筒的直径小于电缆卡具的宽度。Further, the cable clamp is made of elastic material, the diameter of the sleeve is larger than the width of the arc bottom recess of the second clamping part, and the diameter of the sleeve is smaller than the width of the cable clamp.
进一步地所述卡具有多组,每组卡具中电缆卡具的夹持部与其它组卡具中电缆卡具的夹持部相比具有不同的尺寸。Further, the card has multiple sets, and the clamping portion of the cable clamp in each set of clamps has a different size than the clamping portions of the cable clamps in other sets of clamps.
进一步地所述工作台面侧面设置有转轴,工作台架顶部设置有与转轴相配合的轴承,工作台面可通过转轴与轴承的配合在工作台架顶部反转,工作台面的上端面设置有绝缘层。Further, the side of the worktable is provided with a rotating shaft, and the top of the workbench is provided with a bearing matched with the rotating shaft. The worktable can be reversed on the top of the workbench through the cooperation of the rotating shaft and the bearing, and the upper end of the workbench is provided with an insulating layer. .
进一步地所述工作台架为锥形桁架,锥形桁架的侧面设置有工具柜,锥形桁架的底部设置有四个万向轮。Further, the workbench is a conical truss, the side of the conical truss is provided with a tool cabinet, and the bottom of the conical truss is provided with four universal wheels.
本发明的优点为:通过电缆卡具的夹持部与液压装置的液压轴固定连接的设置方式,当电缆设置在电缆卡具中后,通过控制液压装置产生拉力,可以很方便地将电缆压紧在电缆卡具中,并且更加牢固;进一步地液压装置通过具有限位功能的球形连接器与连接杆相连接,使电缆卡具和液压装置相对连接杆可以以竖直、垂直等多个方向固定;更进一步地连接杆为丝杆,工作台面上设置有多个与丝杆相配合的连接孔,丝杆可以与任意一个连接孔可拆卸连接,当训练时根据线缆的长度选择不同,电缆卡具可以与不同的连接孔相连接,从而对不同长度的电缆进行有效固定,并且电缆卡具可通过丝杆可在一定范围内自由调节高度,通过丝杆调节电缆卡具高度和通过球形连接器调节电缆卡具的方向可实现电缆的水平固定,垂直固定,并通过具有不同尺寸夹持部的卡具相配合可达到10k V终端头制作,110kV以上电缆终端制作的功能,在一个工作平台上实现了各电压等级电缆终端头,中间接头的剥切,附件安装等多个训练项目。The advantages of the present invention are: through the setting method of fixed connection between the clamping part of the cable clamp and the hydraulic shaft of the hydraulic device, when the cable is set in the cable clamp, the cable can be easily compressed by controlling the hydraulic device to generate pulling force. It is tight in the cable clamp and is more firm; further, the hydraulic device is connected to the connecting rod through a ball connector with a limit function, so that the cable clamp and the hydraulic device can be vertically, vertically and other directions relative to the connecting rod. Fixed; further, the connecting rod is a screw rod, and there are multiple connecting holes matching the screw rod on the working table. The screw rod can be detachably connected to any connecting hole. When training, the length of the cable is different. The cable clamp can be connected with different connection holes to effectively fix cables of different lengths, and the height of the cable clamp can be adjusted freely within a certain range through the screw rod, and the height of the cable clamp can be adjusted through the screw rod and through the ball The connector adjusts the direction of the cable clamp to realize the horizontal and vertical fixation of the cable, and through the cooperation of clamps with different sizes of clamping parts, it can achieve the function of making 10k V terminal head and 110kV above cable terminal. On the platform, multiple training items such as the stripping and cutting of cable terminals of various voltage levels, the intermediate joints, and the installation of accessories have been realized.
附图说明Description of drawings
图1为本发明所述工作台本体的立体图;Fig. 1 is the perspective view of the workbench body of the present invention;
图2为本发明所述电缆卡具的示意图。Fig. 2 is a schematic diagram of the cable clamp of the present invention.
具体实施方式detailed description
为了更清楚地说明本发明具体实施方式的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的优选实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the specific embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments. Obviously, the accompanying drawings in the following description are preferred embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
如图1和图2所示:一种多功能电缆安装工作台,包括工作台面5、锥形桁架1和至少一组卡具,每组卡具包括至少两个电缆卡具,锥形桁架1通过角钢焊接,整体质量在45公斤左右,锥形桁架1的底部装有四个带有刹车功能的万向轮3,锥形桁架1侧面设有工具柜2,平常可放置电缆卡具和工作器具;工作台面5活动安装在锥形桁架1顶部,工作台面5的侧面设置有转轴,锥形桁架1顶部设置有与转轴相配合的轴承,工作台面5通过转轴与轴承的配合可以在工作台架顶部反转,工作台面5的上端面设置有绝缘层,电缆绝缘测试时,将工作台面5置于上端面,平常安装工作时上端面朝下,以保护不受损伤。As shown in Figures 1 and 2: a multifunctional cable installation workbench, including a workbench 5, a conical truss 1 and at least one set of clamps, each set of clamps includes at least two cable clamps, a conical truss 1 Through angle steel welding, the overall mass is about 45 kg. The bottom of the conical truss 1 is equipped with four universal wheels 3 with brake function. The side of the conical truss 1 is equipped with a tool cabinet 2, which can usually place cable clamps and work tools. Apparatus; the worktable 5 is movably installed on the top of the conical truss 1, the side of the worktable 5 is provided with a rotating shaft, the top of the conical truss 1 is provided with a bearing matched with the rotating shaft, and the worktable 5 can be placed on the worktable through the cooperation of the rotating shaft and the bearing. The top of the frame is reversed, and the upper end surface of the work surface 5 is provided with an insulating layer. During the cable insulation test, the work surface 5 is placed on the upper end surface.
所述的电缆卡具包括夹持部、液压装置8、丝杆11和球形连接器12;当卡具为多组时,每组卡具中电缆卡具夹持部的尺寸与其它组卡具中电缆卡具夹持部的尺寸均不同,这种设置可以对不同截面的线缆进行有效固定;球形连接器12具有限位功能;液压装置8包括液压轴8b和套筒8a,液压轴8b设置在套筒8a中心轴位置;夹持部包括第一夹持部7a和第二夹持部7b,第一夹持部7a和第二夹持部7b为半圆型,第一夹持部7a和第二夹持部7b相对应设置形成的圆形孔构成电缆夹孔,第一夹持部7a的两侧和第二夹持部7b的两侧各有一个延伸耳,第一夹持部7a和第二夹持部7b的延伸耳上相对应设置有螺纹孔,第一夹持部和第二夹持部通过紧锁螺栓6和螺纹孔相配合把第一夹持部7a和第二夹持部7b固定在一起,第二夹持部7b的弧底设置有一个凹陷部,凹陷部的底端与液压装置8的液压轴8b固定连接,套筒8a的直径大于凹陷部的宽度,小于电缆卡具的宽度,当电缆设置在电缆卡具中后,通过控制液压装置8产生的拉力,可以很方便地将电缆压紧在电缆卡具中,并且更加牢固。Described cable clamp includes clamping part, hydraulic device 8, screw mandrel 11 and spherical connector 12; The sizes of the clamping parts of the cable clamps are different. This setting can effectively fix cables of different cross-sections; the ball connector 12 has a limit function; the hydraulic device 8 includes a hydraulic shaft 8b and a sleeve 8a, and the hydraulic shaft 8b Set at the central axis of the sleeve 8a; the clamping part includes a first clamping part 7a and a second clamping part 7b, the first clamping part 7a and the second clamping part 7b are semicircular, and the first clamping part 7a The circular hole formed corresponding to the second clamping part 7b constitutes the cable clamping hole. There is an extension ear on both sides of the first clamping part 7a and the two sides of the second clamping part 7b respectively. The first clamping part 7a and the extension ears of the second clamping part 7b are correspondingly provided with threaded holes, and the first clamping part and the second clamping part connect the first clamping part 7a and the second clamping part through the locking bolt 6 and the threaded hole. The clamping parts 7b are fixed together, the arc bottom of the second clamping part 7b is provided with a concave part, the bottom end of the concave part is fixedly connected with the hydraulic shaft 8b of the hydraulic device 8, the diameter of the sleeve 8a is larger than the width of the concave part, Smaller than the width of the cable clamp, when the cable is set in the cable clamp, by controlling the pulling force generated by the hydraulic device 8, the cable can be easily compressed in the cable clamp and more firmly.
所述液压装置8通过球形连接器12与丝杆11相连接,液压装置8固定在球形连接器12的活动摇杆端部,丝杆11的顶部与球形连接器12的底座相固定;具有限位功能的球形连接器12为机械领域的常用连接器件,在此不再多加描述,通过球形连接器12可以使电缆卡具和液压装置8相对丝杆11可以以竖直、垂直等多个方向固定;工作台面5上设置有多个连接孔4,连接孔4内壁上设置有与丝杆11相配合的螺纹,丝杆11可以旋拧在任意一个连接孔4上,当训练时根据线缆的长度选择不同,电缆卡具可以通过丝杆11与不同的连接孔4相连接,从而对不同长度的电缆进行有效固定;锥形桁架1的高度为80-100厘米,丝杆11上螺纹的有效长度为20-40厘米,优选地,锥形桁架1的高度为90厘米,丝杆11上螺纹的有效长度为30厘米,电缆卡具通过丝杆11可在90~120厘米高度自由调节,通过丝杆11调节电缆卡具高度和通过球形连接器12调节电缆卡具的方向可实现电缆的水平固定,垂直固定,并通过具有不同尺寸夹持部的电缆卡具相配合可达到10k V终端头制作,110kV以上电缆终端制作的功能,在一个工作平台上实现了各电压等级电缆终端头,中间接头的剥切,附件安装等多个训练项目,另外成年男子平均身高170厘米,重心位于黄金分割处约105厘米,卡具通过丝杆在90~120厘米自由调节具有良好的人机功效。Described hydraulic device 8 is connected with screw mandrel 11 by spherical connector 12, and hydraulic device 8 is fixed on the movable rocker end of spherical connector 12, and the top of screw rod 11 is fixed with the base of spherical connector 12; The ball connector 12 with bit function is a commonly used connecting device in the mechanical field, and will not be described further here. Through the ball connector 12, the cable clamp and the hydraulic device 8 can be vertically, vertically, etc. in multiple directions relative to the screw mandrel 11. fixed; the working surface 5 is provided with a plurality of connecting holes 4, and the inner wall of the connecting holes 4 is provided with a thread matched with the screw rod 11, and the screw rod 11 can be screwed on any connecting hole 4, and when training, according to the cable The length of the truss is different, and the cable clamp can be connected with different connection holes 4 through the screw rod 11, so as to effectively fix the cables of different lengths; The effective length is 20-40 centimeters, preferably, the height of the conical truss 1 is 90 centimeters, the effective length of the screw thread on the screw mandrel 11 is 30 centimeters, and the cable clamp can be freely adjusted at a height of 90-120 centimeters through the screw mandrel 11, Adjusting the height of the cable clamp through the screw rod 11 and adjusting the direction of the cable clamp through the ball connector 12 can realize the horizontal fixing and vertical fixing of the cable, and through the cooperation of the cable clamps with different sizes of clamping parts, the 10k V terminal can be achieved Head production, the function of making cable terminals above 110kV, and multiple training items such as the stripping and cutting of cable terminals of various voltage levels, the intermediate joints, and the installation of accessories have been realized on one working platform. In addition, the average height of adult men is 170 cm, and the center of gravity is located in the gold The split point is about 105 cm, and the jig can be freely adjusted between 90 and 120 cm through the screw rod, which has good ergonomics.
每一个电缆卡具通过丝杆11与连接孔4连接时还包括两个与丝杆11相配合的固定螺母9和固定螺母10,固定螺母9设置在丝杆11与连接孔4连接处的上方,固定螺母10设置在丝杆11与连接孔4连接处的下方,从而当丝杆11与连接孔4连接时更加的稳定且不会旋转。When each cable clamp is connected to the connection hole 4 through the screw rod 11, it also includes two fixing nuts 9 and 10 that match the screw rod 11. The fixing nut 9 is arranged above the connection between the screw rod 11 and the connecting hole 4. , The fixing nut 10 is arranged below the joint between the screw rod 11 and the connecting hole 4, so that when the screw rod 11 is connected to the connecting hole 4, it is more stable and does not rotate.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it still The technical solutions described in the foregoing embodiments can be modified, or some or all of the technical features can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
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