CN106252165B - A kind of breaker automatic assembly line and its method of work - Google Patents
A kind of breaker automatic assembly line and its method of work Download PDFInfo
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- CN106252165B CN106252165B CN201610790745.1A CN201610790745A CN106252165B CN 106252165 B CN106252165 B CN 106252165B CN 201610790745 A CN201610790745 A CN 201610790745A CN 106252165 B CN106252165 B CN 106252165B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
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Abstract
The invention discloses a kind of breaker automatic assembly line and its method of works, by the way that operating mechanism, terminal board assembling mechanism, BCB Huo Cun mechanisms, energy-stored spring assemble mechanism, BCB ingredient sectors, attachment ingredient sector, attachment assemble mechanism, BCB assemble mechanisms, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, full inspection mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking machine, baling line, visual inspection station mechanism and combined test stand are integrated and by way of same control, can realize the automatic production of breaker.The breaker automatic assembly line of the present invention includes operating mechanism, terminal board assembling mechanism, BCB Huo Cun mechanisms, energy-stored spring assemble mechanism, BCB ingredient sectors, attachment ingredient sector, attachment assemble mechanism, BCB assemble mechanisms, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, full inspection mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking machine, baling line, visual inspection station mechanism and combined test stand.
Description
Technical field
The present invention relates to machinery field more particularly to a kind of breaker automatic assembly line and its method of works.
Background technology
Breaker is the electric current for referring to close, carry and cut-off under normal loop condition and can close, when defined
Interior carrying and the switching device for cut-offfing the electric current under abnormal loop condition.
Breaker is needed during production by multiple working procedure, such as assembling terminal board, spring, arc-extinguish chamber, break-in
Process etc..In the prior art, separate devices is generally taken independently to carry out, per procedure, then converging the mode assembled
It is produced.The mode of production of this breaker carries out automated production, therefore efficiency is relatively low due to that cannot reallocate resources
Under, and it is easy to appear mistake, in addition, some process is when something goes wrong, more difficult trace to the source traces reason.
Therefore, for the above situation, a kind of breaker automatic assembly line how is designed, so as to solve above-mentioned ask
Topic, becomes those skilled in the art's important technological problems urgently to be resolved hurrily.
Invention content
The invention discloses a kind of breaker automatic assembly line and its method of work, by by operating mechanism, terminal board group
Mounting mechanism, BCB Huo Cun mechanisms, energy-stored spring assemble mechanism, BCB ingredient sectors, attachment ingredient sector, attachment assemble mechanism, BCB
Assemble mechanism, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, full inspection mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking
Machine, baling line, visual inspection station mechanism and combined test stand are integrated and the mode of same control, can realize the automatic life of breaker
Production.
Breaker automatic assembly line provided by the invention, is divided into Zuo Qu, Zhong Qu and You Qu, the behaviour including being located at the left area
Make mechanism and terminal board assembling mechanism, positioned at the BCB Huo Cun mechanisms set gradually from left to right on the Zhong Qu tops and energy storage
Spring assembly machine structure, the BCB ingredient sectors set gradually from left to right in the middle part of the middle area, attachment ingredient sector and attached
Part assemble mechanism, the BCB assemble mechanisms set gradually from left to right, breaking-in mechanism for contacting, arc-extinguish chamber positioned at the Zhong Qu lower parts are pacified
Mounting mechanism, full inspection mechanism, vision-based detection mechanism, panel-mounted mechanism and laser marking machine, positioned at middle area's lower portion packet
Wiring and the visual inspection station mechanism and combined test stand set gradually from left to right positioned at the right area；
The operating mechanism includes assembly or fitting table, qualified pipeline and unqualified reflux pipeline；
The terminal board assembling mechanism includes several hydraulic lifting trolley platforms being sequentially connected, vision-based detection component, end
Sub- box handling article, weigh verification component and transfer unit；
The BCB Huo Cun mechanisms include material shelf and material indicator light, wherein the material indicator light is used to indicate institute
State the state of material in material shelf；
The energy-stored spring assemble mechanism includes rack-mounted fixture, press fitting cylinder, pressure sensor and safety
Door, wherein the press fitting cylinder is mounted on the clamp base, the pressure sensor and the safety door are mounted on the folder
Has top；
The BCB ingredient sectors include comprehensive conveyer belt and laborsaving component, wherein the synthesis is used for conveyer belt in will come from
The operating mechanism, the terminal board assembling mechanism, the material of the BCB Huo Cun mechanisms and the energy-stored spring assemble mechanism are defeated
It send to the laborsaving component, material is delivered to the BCB assemble mechanisms by the laborsaving component；
The on/off switch test equipment that the breaking-in mechanism for contacting includes visual sensor and Liang Tai is arranged in parallel, wherein visual sensing
Device is used to detect the state of the on/off switch test equipment；
The arc-extinguish chamber installing mechanism includes contact gap trimming part and arc-extinguish chamber build-up member；
The attachment ingredient sector is connect with the arc-extinguish chamber installing mechanism, and receives the material for installing arc-extinguish chamber；
The attachment assemble mechanism includes several horizontally arranged assemblers, and the assembler bottom, which is provided with, places copper end
The locating slot of son, top are provided with attachment material placement positioning slot, and middle part is provided with pallet；
The visual inspection station mechanism receives the material from the attachment assemble mechanism, and is delivered to the integration test
Platform；
The combined test stand includes the high-current test component, performance test component and the voltage-withstand test portion that set gradually
The breaker of test passes for carrying out integration test to breaker, and is delivered to the laser marking machine by part；
The panel-mounted mechanism is used to carry out panel installation to the breaker from the laser marking machine；
The vision-based detection mechanism is used to carry out vision-based detection to the breaker from the panel-mounted mechanism；
The full inspection mechanism is used to carry out the breaker from the vision-based detection mechanism full inspection, and full inspection is qualified
Breaker is delivered to the baling line and carries out packaging process.
Preferably,
The vision-based detection component includes Wireless RF identifier, conveyer belt, damper actuator, industrial high definition camera and report
Alert device；
The Wireless RF identifier is used to read the information of terminal board；
The damper actuator is set on the conveyor belt, for underproof terminal board to be blocked；
The industry high definition camera is connected with the Wireless RF identifier, the damper actuator and the alarm.
Preferably,
The terminal board handling article is four axis flapping articulation robots；
The four axis flapping articulation robot is used to breaker changing into the state of being disposed vertically from horizontal positioned state.
Preferably,
The verification component of weighing includes terminal board clamping cylinder, terminal board lifting cylinder, unqualified terminal board and carries gas
Cylinder, resistance to force snesor and unqualified terminal board buffer unit.
Preferably,
The baling line include the screw installing component being sequentially connected, fixed switch attachment member part, outer label print member,
Automatic bale packing component and verification component of weighing.
Preferably,
The combined test stand includes upper row's integration test component, rotating middle part platform and lower row's integration test component；
Upper row's integration test component includes the high-current test component, the performance test component that set gradually
And the voltage-withstand test component；
Lower row's integration test component includes the high-current test component, the performance test component that set gradually
And the voltage-withstand test component.
The method of work of breaker automatic assembly line provided by the invention, for above-mentioned breaker automatic assembly line, packet
It includes：
S1, by terminal board assembling mechanism mounting terminal box, and pass through operating mechanism, BCB Huo Cun mechanisms, energy-stored spring dress
Fitting mechanism prepares material；
S2, mounted terminal board and material are delivered to BCB assemble mechanisms by BCB ingredient sectors, obtain assemblage
Material；
S3, the assembly material is delivered to breaking-in mechanism for contacting, and carries out break-in test；
S4, will arc-extinguish chamber installing mechanism be delivered to, and by arc-extinguish chamber fitting machine by the assembly material that break-in is tested
Structure installs arc-extinguish chamber；
S5, the assembly material for installing arc-extinguish chamber is delivered to attachment ingredient sector, and is conveyed together with attachment dispensing
It is assembled to attachment assemble mechanism；
S6, the assembly material for completing attachment assembling is delivered to the progress visual inspection of visual inspection station mechanism；
S7, by complete visual inspection process assembly material be delivered to combined test stand carry out high-current test, performance test and
Voltage-withstand test, and the assembly material that test passes through is delivered to laser marking machine and carries out mark；
S8, the assembly material after the completion of mark is delivered to the progress panel installation of panel-mounted mechanism；
S9, vision-based detection is carried out to the breaker for installing panel；
S10, quality testing is carried out to the breaker for installing panel；
S11, breaker is packed.
Preferably,
The terminal board assembling mechanism mounting terminal box includes：
Dispensing simultaneously completes moving contact installation；
It carries out terminal capsule and is delivered to product line；
Carry out verification of weighing to the terminal board, and by the terminal board that verification of weighing passes through be delivered to successively mechanism for sorting,
Buffer area and discharging mechanism.
Preferably,
The step S3 includes：
Whether detection on/off switch test equipment is in idle condition, if starting break-in test, otherwise conveys breaker
To buffer area；
Perform 40 break-in test machine divide-shut brake stroke tests；
Separating brake stick force is performed to test 5 seconds；
Perform half axial force test of divide-shut brake and visual test 5 seconds；
The breaker of test passes is delivered to arc-extinguish chamber installing mechanism, and underproof breaker is delivered to the conjunction
Separating brake test equipment is reprocessed.
Breaker automatic assembly line provided by the invention and its method of work have the following advantages：
1st, the automatic production of breaker can be realized, this aspect can improve production efficiency, on the other hand can realize
Resource is planned as a whole, and improves resource utilization；
2nd, unified monitoring can be carried out to each link that breaker produces, reduces the defect rate of breaker production；
3rd, breaker automatic assembly line compares original each equipment, can reduce occupation of land requirement.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the present invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is the dimensional structure diagram of breaker automatic assembly line embodiment of the present invention；
Fig. 2 is the overlooking the structure diagram of breaker automatic assembly line embodiment of the present invention；
Fig. 3 is the dimensional structure diagram of operating mechanism 1 in breaker automatic assembly line embodiment of the present invention；
Fig. 4 is the overlooking the structure diagram of operating mechanism 1 in breaker automatic assembly line embodiment of the present invention；
Fig. 5 is the dimensional structure diagram of terminal board assembling mechanism 2 in breaker automatic assembly line embodiment of the present invention；
Fig. 6 is the overlooking the structure diagram of terminal board assembling mechanism 2 in breaker automatic assembly line embodiment of the present invention；
Fig. 7 is the structure diagram of energy-stored spring assemble mechanism 4 in breaker automatic assembly line embodiment of the present invention；
Fig. 8 is the structure diagram of BCB ingredient sectors 5 in breaker automatic assembly line embodiment of the present invention；
Fig. 9 is the structure diagram of attachment assemble mechanism 7 in breaker automatic assembly line embodiment of the present invention；
Figure 10 is the structure diagram of breaking-in mechanism for contacting 9 in breaker automatic assembly line embodiment of the present invention；
Figure 11 is the structure diagram of arc-extinguish chamber installing mechanism 10 in breaker automatic assembly line embodiment of the present invention；
Figure 12 is the structure diagram of baling line 15 in breaker automatic assembly line embodiment of the present invention；
Figure 13 is the flow chart of the method for work embodiment of breaker automatic assembly line of the present invention.
Specific embodiment
The invention discloses a kind of breaker automatic assembly line and its method of work, by by operating mechanism, terminal board group
Mounting mechanism, BCB Huo Cun mechanisms, energy-stored spring assemble mechanism, BCB ingredient sectors, attachment ingredient sector, attachment assemble mechanism, BCB
Assemble mechanism, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, full inspection mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking
Machine, baling line, visual inspection station mechanism and combined test stand are integrated and the mode of same control, can realize the automatic life of breaker
Production.
With reference to the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear and detailed
Description, it is clear that described embodiment be only the present invention part of the embodiment rather than whole embodiments.Based on this
Embodiment in invention, all other reality that those of ordinary skill in the art are obtained without making creative work
Example is applied, shall fall within the protection scope of the present invention.It please refers to Fig.1 to Figure 12, is breaker automatic assembly line of the present invention, is divided into a left side
Area, Zhong Qu and You Qu, including be located at the left area operating mechanism 1 and terminal board assembling mechanism 2, positioned at the Zhong Qu tops
The BCB Huo Cun mechanisms 3 and energy-stored spring assemble mechanism 4 that set gradually from left to right, in the middle part of the middle area from left to right
The BCB ingredient sectors 5, attachment ingredient sector 6 and the attachment assemble mechanism 7 that set gradually, positioned at the Zhong Qu lower parts from a left side to
BCB assemble mechanisms 8 that the right side is set gradually, breaking-in mechanism for contacting 9, arc-extinguish chamber installing mechanism 10, full inspection mechanism 11, vision-based detection mechanism
12nd, panel-mounted mechanism 13 and laser marking machine 14, positioned at middle area's lower portion baling line 15 and positioned at the right area
The visual inspection station mechanism 16 and combined test stand 17 set gradually from left to right；
The operating mechanism 1 includes assembly or fitting table 101, qualified pipeline 102 and unqualified reflux pipeline 103；
The terminal board assembling mechanism 2 includes several hydraulic lifting trolley platforms 201, the vision-based detection component that are sequentially connected
202nd, terminal board handling article 203, weigh verification component 204 and transfer unit 205；
The BCB Huo Cun mechanisms 3 include material shelf 301 and material indicator light 302, wherein the material indicator light 302
It is used to indicate the state of material in the material shelf 301；
The energy-stored spring assemble mechanism 4 includes rack-mounted fixture 401, press fitting cylinder 402, pressure sensor
403 and safety door 404, wherein the press fitting cylinder 402 is mounted on 401 bottom of fixture, the pressure sensor 403 and institute
Safety door 404 is stated mounted on the fixture top；
The BCB ingredient sectors 5 include comprehensive conveyer belt 501 and laborsaving component 502, wherein the comprehensive conveyer belt 501
For the operating mechanism 1, the terminal board assembling mechanism 2, the BCB Huo Cun mechanisms 3 and energy-stored spring dress will to be come from
The material of fitting mechanism 4 is delivered to the laborsaving component 502, and material is delivered to the BCB assemble mechanisms by the laborsaving component 502
8；
The on/off switch test equipment 902 that the breaking-in mechanism for contacting 9 includes visual sensor 901 and Liang Tai is arranged in parallel, wherein
Visual sensor 901 is used to detect the state of the on/off switch test equipment 902；
The arc-extinguish chamber installing mechanism 10 includes contact gap trimming part 1001 and arc-extinguish chamber build-up member 1002；
The attachment ingredient sector 6 is connect with the arc-extinguish chamber installing mechanism 10, and receives the object for installing arc-extinguish chamber
Material；
The attachment assemble mechanism 7 includes several horizontally arranged assemblers 701, and 701 bottom of assembler is provided with
The locating slot 702 of placement copper tip, top are provided with attachment material placement positioning slot 703, and middle part is provided with pallet 704；
The visual inspection station mechanism 16 receives the material from the attachment assemble mechanism 7, and is delivered to the comprehensive survey
Test stand 17；
The combined test stand 17 includes the high-current test component 1701 set gradually, performance test component 1702 and resistance to
Test component 1703 is pressed, for carrying out integration test to breaker, and the breaker of test passes is delivered to the laser and is beaten
Mark machine 14；
The panel-mounted mechanism 13 is used to carry out panel installation to the breaker from the laser marking machine 14；
The vision-based detection mechanism 12 is used to carry out vision-based detection to the breaker from the panel-mounted mechanism 13；
The full inspection mechanism 11 is used to carry out full inspection to the breaker from the vision-based detection mechanism 12, and closing full inspection into
The breaker of lattice is delivered to the baling line 15 and carries out packaging process.
The breaker automatic assembly line of the present invention, during work, 2 mounting terminal box of terminal board assembling mechanism, and pass through operation
Mechanism 1, BCB Huo Cun mechanisms 3, energy-stored spring assemble mechanism 4 prepare material；Then BCB ingredient sectors 5 are by mounted terminal board
And material is delivered to BCB assemble mechanisms 8 and is assembled；Then breaking-in mechanism for contacting carries out the material assembled break-in test, and will
The material tested by break-in is delivered to arc-extinguish chamber installing mechanism 10, and completes arc-extinguish chamber installation by arc-extinguish chamber installing mechanism 10；
Then the material for installing arc-extinguish chamber is delivered to attachment assemble mechanism 7 into luggage by attachment ingredient sector together with attachment dispensing
Match；Visual inspection station mechanism 16 carries out visual inspection to the material for completing attachment assembling；Then combined test stand 17 is to completing visual inspection process
Material carry out high-current test, performance test and voltage-withstand test, laser marking machine 14 carries out mark to the material that test passes through,
And the material after the completion of mark is delivered to panel-mounted mechanism 13 and carries out panel installation；Full inspection mechanism 11 and vision-based detection mechanism
12 pairs of breakers for installing panel carry out quality testing and vision-based detection successively；Baling line 15 finally wraps breaker
Dress, obtains breaker finished product.
Preferably,
The vision-based detection component 202 include Wireless RF identifier 2021, conveyer belt 2022, damper actuator 2023,
Industrial high definition camera 2024 and alarm 2025；
The Wireless RF identifier 2021 is used to read the information of terminal board；
The damper actuator 2023 is arranged on conveyer belt 2022, for underproof terminal board to be blocked；
Industry high definition camera 2024 and the Wireless RF identifier 2021, the damper actuator 2023 and described
Alarm 2025 is connected.
Terminal board assembling mechanism 2 work when, several hydraulic lifting trolley platforms 201 by terminal board assemble needed for material liter
It rises, and completes moving contact pre-installation, moving contact installation and terminal capsule；Then vision detection part 202 detects what is assembled
Whether terminal board meets the requirements, and undesirable terminal board is blocked；Then terminal board handling article 203 will meet the requirements
Terminal board be carried to transfer unit 205；Then the verification component 204 of weighing on transfer unit 205 weighs to terminal board
Test, and will BCB ingredient sectors 5 be delivered to by the terminal board for test of weighing.When above-mentioned vision-based detection component 202 works,
Wireless RF identifier 2021 reads terminal board information, then claps the terminal board information read and industrial high definition camera 2024
Information comparison is taken the photograph, then will compare and judge that underproof terminal board is blocked using damper actuator 2023 and passes through alarm 2025
Send out alarm.Whether the moving contact that 2024 photographing information of above-mentioned industry high definition camera is mainly included in terminal board installs, absolutely
Whether embolium is installed and whether terminal board model matches.
Preferably,
The terminal board handling article 203 is four axis flapping articulation robots；
The four axis flapping articulation robot is used to breaker changing into the state of being disposed vertically from horizontal positioned state.
Preferably,
The verification component 204 of weighing includes terminal board clamping cylinder, terminal board lifting cylinder, unqualified terminal board and carries
Cylinder, resistance to force snesor and unqualified terminal board buffer unit.
Preferably,
The baling line 15 includes the screw installing component 1501 being sequentially connected, fixed switch attachment member part 1502, external standard
Label print member 1503, automatic bale packing component 1504 and verification component 1505 of weighing.
In the embodiment of the present invention, baling line 15 is separated with main line body, and using hoist, switch is hung to packaging from main line body
Line 15, the line use 3 double-speed chains；The overall length of above-mentioned baling line 15 can be 11m, by two sections of power lines and one section of unpowered line
Composition, one section is 6m double-speed chains, and one section is 4m double-speed chains, and a 1m hammers screw desk into shape；During work, screw installing component 1501 is first
Screw installation is first carried out, is then installed fixed switch on-board the circuit breaker by fixed switch attachment member part 1502, then outer label
Print member 1503 prints breaker into row label, and last automatic bale packing component 1504 packs breaker, and convey
To weighing, verification component 1505 carries out test of weighing.
Preferably,
The combined test stand 17 includes upper row's integration test component, rotating middle part platform and lower row's integration test component；
Upper row's integration test component includes the high-current test component, the performance test component that set gradually
And the voltage-withstand test component；
Lower row's integration test component includes the high-current test component, the performance test component that set gradually
And the voltage-withstand test component.
By the way that operating mechanism 1, terminal board assembling mechanism 2, BCB Huo Cun mechanisms 3, energy-stored spring assemble mechanism 4, BCB are matched
Expect mechanism 5, attachment ingredient sector 6, attachment assemble mechanism 7, BCB assemble mechanisms 8, breaking-in mechanism for contacting 9, arc-extinguish chamber installing mechanism 10,
Full inspection mechanism 11, vision-based detection mechanism 12, panel-mounted mechanism 13, laser marking machine 14, baling line 15, visual inspection station mechanism 16
The mode of 17 and same control is integrated with combined test stand, breaker automatic assembly line of the invention can realize oneself of breaker
Dynamic production.
Breaker automatic assembly line provided by the invention has the following advantages：It can realize the automatic production of breaker, this
On the one hand production efficiency can be improved, on the other hand can realizes that resource is planned as a whole, improve resource utilization；Breaker can be given birth to
Each link of production carries out unified monitoring, reduces the defect rate of breaker production；Breaker automatic assembly line compares original each equipment,
Occupation of land requirement can be reduced.
Breaker automatic assembly line embodiment of the present invention is described above, below to breaker automatic assembly line of the present invention
Method of work embodiment is described in detail, it should be noted that the method for work of breaker automatic assembly line of the present invention is equal
For in above-mentioned breaker automatic assembly line, please referring to Fig.1 3, the method for work of breaker automatic assembly line of the present invention is used for
Above-mentioned breaker automatic assembly line, including：
S1, by terminal board assembling mechanism mounting terminal box, and pass through operating mechanism, BCB Huo Cun mechanisms, energy-stored spring dress
Fitting mechanism prepares material；
It should be noted that the breaker automatic assembly line of the present invention can carry out the standard of material according to the model of breaker
It is standby, specifically, the creation data of breaker can be sent or is input on breaker automatic assembly line, then breaker by user
Automatic assembly line can perform material set-up procedure according to creation data.
S2, mounted terminal board and material are delivered to BCB assemble mechanisms by BCB ingredient sectors, obtain assemblage
Material；
After material is ready to, the assembly process of material can be performed.
S3, the assembly material is delivered to breaking-in mechanism for contacting, and carries out break-in test；
S4, will arc-extinguish chamber installing mechanism be delivered to, and by arc-extinguish chamber fitting machine by the assembly material that break-in is tested
Structure installs arc-extinguish chamber；
S5, the assembly material for installing arc-extinguish chamber is delivered to attachment ingredient sector, and is conveyed together with attachment dispensing
It is assembled to attachment assemble mechanism；
S6, the assembly material for completing attachment assembling is delivered to the progress visual inspection of visual inspection station mechanism；
S7, by complete visual inspection process assembly material be delivered to combined test stand carry out high-current test, performance test and
Voltage-withstand test, and the assembly material that test passes through is delivered to laser marking machine and carries out mark；
S8, the assembly material after the completion of mark is delivered to the progress panel installation of panel-mounted mechanism；
S9, vision-based detection is carried out to the breaker for installing panel；
Breaker installs panel, vision-based detection can be completed by visual sensor, and can realize according to testing result
It automatically processes, such as problematic direct return processing will be detected.
S10, quality testing is carried out to the breaker for installing panel；
S11, breaker is packed.
Preferably,
The terminal board assembling mechanism mounting terminal box includes：
Dispensing simultaneously completes moving contact installation；
It carries out terminal capsule and is delivered to product line；
Carry out verification of weighing to the terminal board, and by the terminal board that verification of weighing passes through be delivered to successively mechanism for sorting,
Buffer area and discharging mechanism.
Preferably,
The step S3 includes：
Whether detection on/off switch test equipment is in idle condition, if starting break-in test, otherwise conveys breaker
To buffer area；
Perform 40 break-in test machine divide-shut brake stroke tests；
Separating brake stick force is performed to test 5 seconds；
Perform half axial force test of divide-shut brake and visual test 5 seconds；
The breaker of test passes is delivered to arc-extinguish chamber installing mechanism, and underproof breaker is delivered to the conjunction
Separating brake test equipment is reprocessed.
The method of work of breaker automatic assembly line provided by the invention has the following advantages：
1st, the automatic production of breaker can be realized, this aspect can improve production efficiency, on the other hand can realize
Resource is planned as a whole, and improves resource utilization；
2nd, unified monitoring can be carried out to each link that breaker produces, reduces the defect rate of breaker production；
3rd, breaker automatic assembly line compares original each equipment, can reduce occupation of land requirement.
One of ordinary skill in the art will appreciate that all or part of the steps of the method in the foregoing embodiments are can be with
Relevant hardware is instructed to complete by program, the program can be stored in a kind of computer readable storage medium, on
It can be read-only memory to state the storage medium mentioned, disk or CD etc..
Breaker automatic assembly line provided by the present invention and its method of work are described in detail above, for this
The thought of the those skilled in the art in field, according to the present invention embodiment have change in specific embodiments and applications
Become part, in conclusion the content of the present specification should not be construed as limiting the invention.
Claims (9)
1. a kind of breaker automatic assembly line, is divided into Zuo Qu, Zhong Qu and You Qu, which is characterized in that including being located at the left area
Operating mechanism and terminal board assembling mechanism, positioned at the BCB Huo Cun mechanisms set gradually from left to right on the Zhong Qu tops and storage
Can spring assembly machine structure, the BCB ingredient sectors set gradually from left to right in the middle part of the middle area, attachment ingredient sector and
Attachment assemble mechanism, the BCB assemble mechanisms, breaking-in mechanism for contacting, the arc-extinguish chamber that set gradually from left to right positioned at the Zhong Qu lower parts
Installing mechanism, full inspection mechanism, vision-based detection mechanism, panel-mounted mechanism and laser marking machine, positioned at middle area's lower portion
Baling line and the visual inspection station mechanism and combined test stand set gradually from left to right positioned at the right area；
The operating mechanism includes assembly or fitting table, qualified pipeline and unqualified reflux pipeline；
The terminal board assembling mechanism includes several hydraulic lifting trolley platforms, vision-based detection component, the terminal board that are sequentially connected
Handling article, weigh verification component and transfer unit；
The BCB Huo Cun mechanisms include material shelf and material indicator light, wherein the material indicator light is used to indicate the object
The state of material in glassware frame；
The energy-stored spring assemble mechanism includes rack-mounted fixture, press fitting cylinder, pressure sensor and safety door,
Described in press fitting cylinder be mounted on the clamp base, the pressure sensor and the safety door are mounted on the fixture
Portion；
The BCB ingredient sectors include comprehensive conveyer belt and laborsaving component, wherein the synthesis is used for conveyer belt described in that will come from
Operating mechanism, the terminal board assembling mechanism, the BCB Huo Cun mechanisms and the energy-stored spring assemble mechanism material be delivered to
Material is delivered to the BCB assemble mechanisms by the laborsaving component, the laborsaving component；
The on/off switch test equipment that the breaking-in mechanism for contacting includes visual sensor and Liang Tai is arranged in parallel, wherein visual sensor are used
In the state for detecting the on/off switch test equipment；
The arc-extinguish chamber installing mechanism includes contact gap trimming part and arc-extinguish chamber build-up member；
The attachment ingredient sector is connect with the arc-extinguish chamber installing mechanism, and receives the material for installing arc-extinguish chamber；
The attachment assemble mechanism includes several horizontally arranged assemblers, and the assembler bottom, which is provided with, places copper tip
Locating slot, top are provided with attachment material placement positioning slot, and middle part is provided with pallet；
The visual inspection station mechanism receives the material from the attachment assemble mechanism, and is delivered to the combined test stand；
The combined test stand includes the high-current test component, performance test component and the voltage-withstand test component that set gradually, uses
In carrying out integration test to breaker, and the breaker of test passes is delivered to the laser marking machine；
The panel-mounted mechanism is used to carry out panel installation to the breaker from the laser marking machine；
The vision-based detection mechanism is used to carry out vision-based detection to the breaker from the panel-mounted mechanism；
The full inspection mechanism is used to carry out full inspection to the breaker from the vision-based detection mechanism, and by the open circuit of full inspection qualification
Device is delivered to the baling line and carries out packaging process.
2. breaker automatic assembly line according to claim 1, which is characterized in that the vision-based detection component includes wireless
RF Reader, conveyer belt, damper actuator, industrial high definition camera and alarm；
The Wireless RF identifier is used to read the information of terminal board；
The damper actuator is set on the conveyor belt, for underproof terminal board to be blocked；
The industry high definition camera is connected with the Wireless RF identifier, the damper actuator and the alarm.
3. breaker automatic assembly line according to claim 1, which is characterized in that the terminal board handling article is four axis
Flapping articulation robot；
The four axis flapping articulation robot is used to breaker changing into the state of being disposed vertically from horizontal positioned state.
4. breaker automatic assembly line according to claim 1, which is characterized in that the verification component of weighing includes terminal
Box clamping cylinder, terminal board lifting cylinder, unqualified terminal board carrying cylinder, resistance to force snesor and unqualified terminal board caching
Portion.
5. breaker automatic assembly line according to any one of claim 1 to 4, which is characterized in that the baling line packet
Include the screw installing component being sequentially connected, fixed switch attachment member part, outer label print member, automatic bale packing component and school of weighing
Test component.
6. breaker automatic assembly line according to any one of claim 1 to 4, which is characterized in that the integration test
Platform includes upper row's integration test component, rotating middle part platform and lower row's integration test component；
Upper row's integration test component includes the high-current test component, the performance test component and the institute that set gradually
State voltage-withstand test component；
Lower row's integration test component includes the high-current test component, the performance test component and the institute that set gradually
State voltage-withstand test component.
7. a kind of method of work of breaker automatic assembly line, automatic for breaker according to any one of claims 1 to 6
Production line, which is characterized in that including：
S1, by terminal board assembling mechanism mounting terminal box, and pass through operating mechanism, BCB Huo Cun mechanisms, energy-stored spring assembly machine
Structure prepares material；
S2, mounted terminal board and material are delivered to BCB assemble mechanisms by BCB ingredient sectors, obtain assembly material；
S3, the assembly material is delivered to breaking-in mechanism for contacting, and carries out break-in test；
S4, arc-extinguish chamber installing mechanism will be delivered to by the assembly material that break-in is tested, and pacified by arc-extinguish chamber installing mechanism
Fill arc-extinguish chamber；
S5, the assembly material for installing arc-extinguish chamber is delivered to attachment ingredient sector, and be delivered to together with attachment dispensing attached
Part assemble mechanism is assembled；
S6, the assembly material for completing attachment assembling is delivered to the progress visual inspection of visual inspection station mechanism；
S7, the assembly material for completing visual inspection process is delivered to combined test stand progress high-current test, performance test and pressure resistance
Test, and the assembly material that test passes through is delivered to laser marking machine and carries out mark；
S8, the assembly material after the completion of mark is delivered to the progress panel installation of panel-mounted mechanism；
S9, vision-based detection is carried out to the breaker for installing panel；
S10, quality testing is carried out to the breaker for installing panel；
S11, breaker is packed.
8. the method for work of breaker automatic assembly line according to claim 7, which is characterized in that the terminal board assembling
Mechanism mounting terminal box includes：
Dispensing simultaneously completes moving contact installation；
It carries out terminal capsule and is delivered to product line；
Verification of weighing is carried out to the terminal board, and the terminal board that verification of weighing passes through is delivered to mechanism for sorting, caching successively
Area and discharging mechanism.
9. the method for work of breaker automatic assembly line according to claim 7, which is characterized in that the step S3 packets
It includes：
Whether detection on/off switch test equipment is in idle condition, if starting break-in test, is otherwise delivered to breaker slow
Deposit area；
Perform 40 break-in test machine divide-shut brake stroke tests；
Separating brake stick force is performed to test 5 seconds；
Perform half axial force test of divide-shut brake and visual test 5 seconds；
The breaker of test passes is delivered to arc-extinguish chamber installing mechanism, and underproof breaker is delivered to the on/off switch
Test equipment is reprocessed.
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| CN201610790745.1A CN106252165B (en) | 2016-08-31 | 2016-08-31 | A kind of breaker automatic assembly line and its method of work |
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| CN201610790745.1A CN106252165B (en) | 2016-08-31 | 2016-08-31 | A kind of breaker automatic assembly line and its method of work |
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| CN106252165B true CN106252165B (en) | 2018-06-19 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108899254A (en) * | 2018-08-28 | 2018-11-27 | 温州聚创电气科技有限公司 | A kind of breaker assembly technology |
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| CN106252165A (en) | 2016-12-21 |
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