CN106252084A - A kind of manufacture method of liquid aluminum electrolytic capacitor - Google Patents

A kind of manufacture method of liquid aluminum electrolytic capacitor Download PDF

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Publication number
CN106252084A
CN106252084A CN201610761448.4A CN201610761448A CN106252084A CN 106252084 A CN106252084 A CN 106252084A CN 201610761448 A CN201610761448 A CN 201610761448A CN 106252084 A CN106252084 A CN 106252084A
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CN
China
Prior art keywords
electrolyte
manufacture method
electrolytic capacitor
plug
aluminum electrolytic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610761448.4A
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Chinese (zh)
Inventor
欧阳忠东
刘毅然
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN XINGCHUANG JIA TECHNOLOGY Co Ltd
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SHENZHEN XINGCHUANG JIA TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SHENZHEN XINGCHUANG JIA TECHNOLOGY Co Ltd filed Critical SHENZHEN XINGCHUANG JIA TECHNOLOGY Co Ltd
Priority to CN201610761448.4A priority Critical patent/CN106252084A/en
Publication of CN106252084A publication Critical patent/CN106252084A/en
Priority to CN201611261785.3A priority patent/CN106783175B/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/145Liquid electrolytic capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/0029Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/022Electrolytes; Absorbents
    • H01G9/035Liquid electrolytes, e.g. impregnating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/08Housing; Encapsulation

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses the manufacture method of a kind of liquid aluminum electrolytic capacitor, it comprises the following steps: plug is first assemblied in the core not being impregnated with and wraps, and then impregnation processes, and finally enters aluminum hull sealing.The manufacture method of this liquid aluminum electrolytic capacitor, plug is first assemblied in the core not being impregnated with and wraps by it, carry out impregnation process again, greatly reduce green sand core bag and absorb the probability of moisture content in air, ensure that capacitor will not occur the drum end to expand the problems such as even explosion in the hot environment of subsequent applications, obtain the liquid aluminium electrolysis condenser that a kind of high temperature resistant, life-span length, reliability are high and concordance is good, this method technique is simple, low cost, not only improves work efficiency and the most effectively reduces the fraction defective of product.

Description

A kind of manufacture method of liquid aluminum electrolytic capacitor
Technical field
The invention belongs to capacitor manufacturing process technical field, particularly relate to the system of a kind of liquid aluminum electrolytic capacitor Make method.
Background technology
Aluminium electrolutic capacitor basic role in electronic circuit is typically summarised as: logical exchange, resistance direct current, have filtering, Bypass, coupling and the function of fast charging and discharging, and have that volume is little, store electricity is big, cost performance is high characteristic.Along with modern section The progress of skill improves constantly with capacitor performance, aluminium electrolutic capacitor be widely used to consumption electronic product, communication products, Computer and perimeter product, new forms of energy, Automated condtrol, auto industry, photovoltaic, high-speed railway and aviation and military equipment Deng.
The production technology of original liquid aluminum electrolytic capacitor is: hack → follow closely volume → drying → impregnation → de-liquid → assembling → Sleeve pipe → test → packaging, the product that completes needs nine operations to complete, has following defects that
One is that owing to having adsorbed liquid electrolyte, its structural strength can reduce, at follow-up set after core bag impregnates in the electrolytic solution Plug, encapsulation process are easily subject to extruding, core bag are caused damage and then affects the performance of product;
Two is before core wraps in set plug, need to carry out drying → be impregnated with → de-liquid → vibrating disk etc. is to be assembled, and vibrating disk etc. is to be installed Be difficult to control between timing, then to expose the time in atmosphere longer for green sand core bag, causes green sand core bag to absorb the moisture content in air and sky Other impurity in gas, greatly affect the life-span of product;
Three is that green sand core wraps in vibration processes, and electrolyte has drippage or the problem of volatilization, the then content of electrolyte between core bag There is deviation, and longer with a batch of first finished product and last finishing room interval, easily cause between product There is bigger discordance;
Four is that green sand core wraps in vibration processes, is easily shaken brokenly after electrolytic paper impregnation, and product fraction defective is high, will also result in product The deterioration of energy, the lost of life;
Five be capacitor when specifically applying, as high temperature reflux weld (about 260 DEG C), owing to capacitor processing procedure exposing in atmosphere Long period, absorbing the moisture content in air, and too much moisture content is at high temperature heated, boiling becomes steam, and disequilibrium is interior Portion's gas flow increases to the most then capacitor and the drum end easily occurs, and causes capacitor to lose original function, even results in expansion Explosion.
Summary of the invention
The technical problem to be solved is the defect overcoming above-mentioned prior art, it is provided that a kind of liquid aluminium electrolysis electricity The manufacture method of container, plug is first assemblied in the core not being impregnated with and wraps, then carry out impregnation process, greatly reduces green sand core bag by it Absorb the probability of moisture in air, it is ensured that it is the most quick-fried that capacitor will not occur the drum end to expand in the hot environment of subsequent applications The problem such as split, it is thus achieved that a kind of high temperature resistant, life-span length, reliability high and concordance is good liquid aluminium electrolysis condenser, this method work Skill is simple, low cost, not only improves work efficiency and the most effectively reduces the fraction defective of product.
The technical problem to be solved is achieved by the following technical programs:
A kind of manufacture method of liquid aluminum electrolytic capacitor, it comprises the following steps: plug is assemblied in the core not being impregnated with and wraps, Then impregnation processes, and finally enters aluminum hull sealing.
Further, described impregnation processes is to immerse in electrolyte by the core bag being cased with plug or electrolyte is injected into set Have in the core bag of plug.
Further, described the step that the core bag being cased with plug immerses in electrolyte is specifically included following steps: immerse Electrolyte is impregnated with, and then takes off liquid.
Further, described immersion electrolyte carries out impregnation for be impregnated with under vacuum conditions.
Further, the described step being injected into by electrolyte in the core bag being cased with plug specifically includes following steps:
Normal pressure injection electrolyte, then moves in confined space, last evacuation;
Or,
Evacuation, then injects electrolyte;
Or,
Normal pressure injection electrolyte, evacuation, then pressurizes;Wherein, evacuation → pressurization steps at least circulates 1 time;
Or,
Evacuation, injects electrolyte, pressurization.Preferably, also include at least circulating 1 evacuation → add after described pressurization steps Pressure step.
Further, described in enter aluminum hull sealing after further comprising the steps of: burn-in test, wrap after test passes Dress.
There is advantages that
(1) core bag first overlaps plug, then is impregnated with, encapsulates, and compared with traditional first impregnation, then overlaps the technique of plug, encapsulation, and impregnation processes The most directly enter the time that the core bag after aluminum hull greatly reduces impregnation exposes in atmosphere, i.e. decrease green sand core bag by air Absorb moisture and the possibility being easily polluted by the external foreign matters, greatly shorten with a batch of first finished product and last finishing room simultaneously Interval so that be impregnated with the amount of electrolyte between product individuality almost without deviation, the consistency of performance between product individuality simultaneously Also it is improved significantly, improves conforming product rate and work efficiency;
(2) capacitor that this method prepares is under hot environment (higher than 135 DEG C), owing to during processing procedure, green sand core bag is seldom or base Originally being not exposed in air the most not absorb the moisture content in air, capacitor is essentially without generation the most in high temperature environments The drum end, expands the problem even burst, it is ensured that the stability under the high temperature of capacitor, improves product high-temperature stability, product quality And increase the service life;
(3) assembling of plug is wrapped and is carried out not being impregnated with core, i.e. avoids green sand core bag due to absorption electrolyte structural strength Reduce and make to be vulnerable to the problems such as crush injury during assembling;In core bag vibration processes before plug assembling, owing to being not to be impregnated with core , there is not the problem of electrolyte drippage or volatilization to ensure the concordance of electrolyte content between core bag, it also avoid green sand core in bag The problem that in bag, electrolytic paper is easily shaken brokenly, reduces the fraction defective of product, also avoids the performance degradation problems that product is recessive;
(4) use electrolyte to inject the technique of core bag, decrease de-liquid operation after core bag immerses electrolyte, it is to avoid centrifuge takes off liquid Technique easily causes pin inconsistent etc. by the electrolyte content getting rid of askew, the mutual collsion damage of electrolytic paper and diverse location Problem, improves product quality further and increases the service life.
Detailed description of the invention
In order to overcome the defect described by background technology, the invention provides the manufacturer of a kind of liquid aluminum electrolytic capacitor Method, plug is first assemblied in the core not being impregnated with and wraps, then carries out impregnation process by it, greatly reduces green sand core bag and absorbs water in air Part and the probability of impurity, it is ensured that capacitor will not occur the drum end to expand even explosion etc. in the hot environment of subsequent applications Problem, it is thus achieved that the liquid aluminium electrolysis condenser that a kind of high temperature resistant, life-span length, reliability are high and concordance is good, the letter of this method technique Single, low cost, not only improves work efficiency and the most effectively reduces the fraction defective of product.
Below in conjunction with embodiment, the present invention will be described in detail, and embodiment is only the preferred embodiment of the present invention, It it not limitation of the invention.
Embodiment 1
A kind of manufacture method of liquid aluminum electrolytic capacitor, it comprises the following steps:
(1) assembling plug: the existing core bag that is not impregnated with through vibrating disk, is delivered to assembly machine or upper array of procedures is got off It is not impregnated with core bag and is fed directly to assembly machine, wrap plug being assemblied in the existing core that is not impregnated with;
(2) impregnation processes: be impregnated in deployed Working electrolyte by the core bag that step (1) assembles;The technique bar of impregnation Part is: be positioned over by core bag to be impregnated with equipped with in the impregnation cylinder of Working electrolyte, impregnation cylinder is evacuated to vacuum for- 0.03MPa ~-0.1MPa, pressurize 0.5 ~ 20s;De-liquid;
(3) encapsulation: the green sand core bag that step (2) prepares is placed in band bottom tubular aluminum hull, finally sealed aluminum hull opening;
(4) aging: by step (3) prepare aluminium electrolutic capacitor in ageing machine aging, use 0.6 times of rated voltage, 1.2 Times, 1.5 times respectively to product apply voltage, aging temperature is 90 ~ 125 DEG C, and total aging time is 50 ~ 100 minutes.
(5) mould set: by above-mentioned aging after aluminium electrolutic capacitor put insulated sleeve and i.e. obtain product.
Preferably, in step (2), the core assembled first carries out dried before comprising leaching.
Embodiment 2
Manufacture method based on embodiment 1, difference is: in step (2), described containing soaking technology is: by core to be impregnated with Bag is positioned over equipped with in the impregnation cylinder of Working electrolyte, and it is-0.03MPa ~-0.1MPa that impregnation cylinder is evacuated to vacuum, protects Pressure 0.5 ~ 20s, reloads malleation, and making the pressure in impregnation cylinder is 0.01 ~ 0.05MPa, pressurize 1 ~ 10min, then carries out evacuation With pressurization impregnation circulation 3 ~ 5 times.
Embodiment 3
A kind of manufacture method of liquid aluminum electrolytic capacitor, it comprises the following steps:
(1) assembling plug: the existing core bag that is not impregnated with through vibrating disk, is delivered to assembly machine or upper array of procedures is got off It is not impregnated with core bag and is fed directly to assembly machine, wrap plug being assemblied in the existing core that is not impregnated with;
(2) impregnation processes: the core being cased with plug wraps in evacuation 0.5 ~ 20s in dipping device, then injects the electrolyte into core Bao Zhong;
(3) encapsulation: the green sand core bag that step (2) prepares is placed in band bottom tubular aluminum hull, finally sealed aluminum hull opening;
(4) aging: by step (3) prepare aluminium electrolutic capacitor in ageing machine aging, use 0.6 times of rated voltage, 1.2 Times, 1.5 times respectively to product apply voltage, aging temperature is 90-125 DEG C, and total aging time is 50 ~ 100 minutes.
(5) mould set: by above-mentioned aging after aluminium electrolutic capacitor put insulated sleeve and i.e. obtain product.
Embodiment 4
Manufacture method based on embodiment 3, difference is: impregnation processes: wrapped in dipping device by the core being cased with plug Evacuation 1 ~ 10min, then injects the electrolyte in core bag;Reload malleation, make the pressure in impregnation cylinder be 0.01 ~ 0.05MPa, pressurize 1 ~ 10min.
It is highly preferred that carrying out evacuation pressurized circulation after Jia Ya, so circulate 3 ~ 5 times.
Comparative example 1:
Preparation method, with embodiment 1, the difference is that only: has exchanged the operation order of assembling plug and impregnation.
Empirical tests, same batch, produce 2000 capacitors, first finished product in comparative example 1 (this finished product referred to into Aluminum hull seal) with the deadline of last finished product be spaced about 20min, interval time mainly green sand core wrap in vibrating disk wait The time of assembling, green sand core contains the easy moisture content absorbed in air and impurity during this period of time;And in embodiment 1 first finished product and The deadline interval of last finished product foreshortens to about 5s, greatly reduce that the green sand core bag after impregnation exposes in atmosphere time Between, i.e. decrease green sand core bag by air absorbs moisture and the possibility that is easily polluted by the external foreign matters, greatly shorten same batch simultaneously First finished product and last finishing room interval so that be impregnated with the amount of electrolyte between product individuality almost without deviation, Consistency of performance between product individuality is also improved significantly simultaneously;Improve conforming product rate and work efficiency.
In embodiment 1, the assembling of plug is wrapped and is carried out not being impregnated with core, i.e. avoid in comparative example 1 green sand core bag due to Absorption electrolyte structural strength reduction makes to be vulnerable to the problems such as crush injury during assembling;Core bag vibration processes before plug assembling In, owing to being not to be impregnated with core bag, there is not the problem of electrolyte drippage or volatilization with between guarantee core bag the one of electrolyte content Cause property, it also avoid the problem that in green sand core bag, electrolytic paper is easily shaken brokenly, reduces the fraction defective of product, also avoids the property that product is recessive Problem can be deteriorated.
The capacitor of embodiment 1 and comparative example 1 carries out high temperature reflux weldering, and comparative example 1 capacitor welded at high temperature reflux Journey occur the drum end expand probability far above embodiment 1.Owing to during embodiment 1 processing procedure, green sand core bag seldom or does not exposes The most not absorbing the moisture content in air, capacitor is essentially without occurring the drum end to expand the most in high temperature environments The problem even burst, it is ensured that the stability under the high temperature of capacitor, improves product high-temperature stability, product quality and prolongation Service life.
Embodiment 1 ~ 4 carries out performance test, and the capacitor performance of embodiment 2,4 is respectively higher than embodiment 1,3;Embodiment The capacitor performance of 3 is higher than the capacitor performance of embodiment 1.Core packet loop formula is carried out evacuation and pressurization impregnation, than biography The simple evacuation impregnation of system or normal pressure impregnation, product reliability and performance are improved significantly.And use electrolyte to inject core The technique of bag, decreases core bag and immerses de-liquid operation after electrolyte, it is to avoid centrifuge takes off and easily causes pin in liquid technique and got rid of Problem that the electrolyte content of the mutual collsion damage of askew, electrolytic paper and diverse location is inconsistent etc., improves product matter further Measure and increase the service life.
Embodiment described above only have expressed embodiments of the present invention, and it describes more concrete and detailed, but can not Therefore the restriction to the scope of the claims of the present invention it is interpreted as, as long as using the skill that the form of equivalent or equivalent transformation is obtained Art scheme, all should fall within the scope and spirit of the invention.

Claims (10)

1. the manufacture method of a liquid aluminum electrolytic capacitor, it is characterised in that plug is assemblied in the core not being impregnated with and wraps, so Rear impregnation processes, and finally enters aluminum hull sealing.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 1, it is characterised in that described impregnation processes and is The core bag being cased with plug is immersed in electrolyte or electrolyte is injected in the core bag being cased with plug.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 2, it is characterised in that described will be cased with plug Core bag immerse the step in electrolyte and specifically include following steps: immerse electrolyte and be impregnated with, then take off liquid.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 3, it is characterised in that described immersion electrolyte Carry out impregnation for be impregnated with under vacuum conditions.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 2, it is characterised in that described by electrolyte note Inject the step in the core bag being cased with plug and specifically include following steps: inject electrolyte, then move in confined space, finally Evacuation.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 2, it is characterised in that described by electrolyte note The step injected in the core bag being cased with plug specifically includes following steps: evacuation, then injects electrolyte.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 2, it is characterised in that described by electrolyte note Inject the step in the core bag being cased with plug the most further comprising the steps of: injection electrolyte, evacuation, then pressurize;Wherein, Evacuation → pressurization steps at least circulates 1 time.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 2, it is characterised in that described by electrolyte note Inject the step in the core bag being cased with plug the most further comprising the steps of: evacuation, inject electrolyte, pressurization.
The manufacture method of liquid aluminum electrolytic capacitor the most according to claim 8, it is characterised in that described pressurization steps it After also include at least circulating 1 evacuation → pressurization steps.
10. according to the manufacture method of the arbitrary described liquid aluminum electrolytic capacitor of claim 1 to 5, it is characterised in that described in enter Aluminum hull is further comprising the steps of after sealing: burn-in test, packs after test passes.
CN201610761448.4A 2016-08-31 2016-08-31 A kind of manufacture method of liquid aluminum electrolytic capacitor Pending CN106252084A (en)

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CN201611261785.3A CN106783175B (en) 2016-08-31 2016-12-30 A kind of manufacturing method of liquid aluminum electrolytic capacitor

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Cited By (4)

* Cited by examiner, † Cited by third party
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CN109300713A (en) * 2018-10-16 2019-02-01 南通新三能电子有限公司 A kind of dewatering device
CN111564329A (en) * 2020-04-28 2020-08-21 广东风华高新科技股份有限公司 Capacitor impregnation method and capacitor impregnation device
CN112735864A (en) * 2020-11-30 2021-04-30 珠海格力新元电子有限公司 Heat treatment method before assembly of chip capacitor assembly
CN115172063A (en) * 2022-06-09 2022-10-11 陈建 High-temperature packaging method for liquid aluminum electrolytic capacitor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111243875B (en) * 2020-01-17 2022-09-13 诚捷智能装备(东莞)有限公司 Charging type impregnation device

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07283080A (en) * 1994-04-02 1995-10-27 Elna Co Ltd Manufacture of aluminium electrolytic capacitor
CN203242506U (en) * 2013-03-25 2013-10-16 东莞市兆容电子有限公司 Novel aluminum electrolytic capacitor
CN103794367A (en) * 2014-01-25 2014-05-14 南通海立电子有限公司 Production technology of capacitor
CN204991487U (en) * 2015-10-16 2016-01-20 江西联晟电子有限公司 Resistant oily aluminium electrolytic capacitor

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109300713A (en) * 2018-10-16 2019-02-01 南通新三能电子有限公司 A kind of dewatering device
CN111564329A (en) * 2020-04-28 2020-08-21 广东风华高新科技股份有限公司 Capacitor impregnation method and capacitor impregnation device
CN112735864A (en) * 2020-11-30 2021-04-30 珠海格力新元电子有限公司 Heat treatment method before assembly of chip capacitor assembly
CN115172063A (en) * 2022-06-09 2022-10-11 陈建 High-temperature packaging method for liquid aluminum electrolytic capacitor
CN115172063B (en) * 2022-06-09 2024-02-06 陈建 High-temperature packaging method for liquid aluminum electrolytic capacitor

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Application publication date: 20161221