CN106248734A - The device and method of auxiliary excitation in a kind of infrared thermal imaging detection technique - Google Patents

The device and method of auxiliary excitation in a kind of infrared thermal imaging detection technique Download PDF

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Publication number
CN106248734A
CN106248734A CN201610783704.XA CN201610783704A CN106248734A CN 106248734 A CN106248734 A CN 106248734A CN 201610783704 A CN201610783704 A CN 201610783704A CN 106248734 A CN106248734 A CN 106248734A
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China
Prior art keywords
temperature
synchronizer
testee
nozzle
low
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CN201610783704.XA
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林俊明
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Eddysun Xiamen Electronic Co Ltd
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Eddysun Xiamen Electronic Co Ltd
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Priority to CN201610783704.XA priority Critical patent/CN106248734A/en
Publication of CN106248734A publication Critical patent/CN106248734A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N25/00Investigating or analyzing materials by the use of thermal means
    • G01N25/72Investigating presence of flaws

Abstract

The invention discloses the device and method of auxiliary excitation in a kind of infrared thermal imaging detection technique, principle according to active detection infrared thermal imaging detection technique, it it not heating when detecting, but utilize external source that testee is lowered the temperature, break the original thermal equilibrium state of testee, cause heat to flow at interior of articles.In the presence of inside is defective, heat transfer process is disturbed, and then changes the Temperature Distribution of material surface, is recorded or observes this temperature anomaly by scanning and realize defects detection.

Description

The device and method of auxiliary excitation in a kind of infrared thermal imaging detection technique
Art
The present invention relates to the device and method of a kind of Non-Destructive Testing auxiliary excitation, particularly relate to a kind of infrared thermal imaging inspection The device and method of auxiliary excitation in survey technology.
Background technology
Infrared thermography is a kind of lossless detection method grown up under the promotion of infrared thermal imaging technique.According to The second law of thermodynamics, when the non-uniform temperature of an object itself, heat will flow to low-temperature region from high-temperature area. Hot-fluid is during conduction and diffusion, owing to the running status of tested object and defect are to the obstruction of conduction of heat or quickening, So-called " hot-zone " and " cold-zone " can be formed, and then show with the form that material surface temperature is uneven, change body surface Temperature Distribution form.With the theory of infra-red radiation as foundation, use infrared radiometer device and the method for analysis, observe material Material, component and the surface temperature distribution of other target objects, thus a kind of Dynamic Non-Destruction Measurement realizing defects detection is exactly red Outer detection.Without contacting measurand, the thermal balance caused because of thermo-contact is there is not, has and do not disturb original temperature in cause when measuring Degree field, applied range, the advantages such as thermometric velocity efficiency height, wide ranges, inertia error are little, infrared detection obtains in detecting at the scene The attention widely obtained.
Infrared thermal imaging can be divided into two big classes by detection mode: passive type and active.Passive type detection is then to utilize work Part self and the temperature contrast of surrounding, detect inside workpiece in the heat exchanging process of workpiece for measurement and surrounding Defect, is used for the operating quality control of equipment.Active detection is to utilize external heat source to measured object when detecting Body injects heat, breaks the original thermal equilibrium state of testee, causes heat to flow at interior of articles.Deposit when inside is defective Time, heat transfer process is disturbed, so change material surface Temperature Distribution, recorded by scanning or observe this temperature Extremely defects detection is realized.
The external heat source of active detection mainly has thermal current, flash lamp, hot water, laser, ultrasound wave, microwave and electric current Deng.Flash of light and laser pumping, all by irradiating test specimen surface, inject heat in test specimen, can realize remote noncontact inspection Survey, but the efficiency of heating surface is low;Ultrasonic and electric current heating then can realize from surface to internal three-dimensional heating, and the efficiency of heating surface is higher, inspection Degree of testing the speed faster, and due to the mechanical friction of fault location and the disturbance of electric current, can directly heat defect so that defect and peripheral region The contrast in territory is higher.But ultrasonic action need to use couplant, for contact measurement, limits its range of application.Electric current swashs Encourage and can use contact (electromagnetic conductive thermal imaging) and non-contact thermal (current vortex thermal imaging), but non-contact thermal is by line The impact of circle size and shape there will be blind area.
Summary of the invention
It is an object of the invention to overcome the deficiency of prior art, it is provided that in a kind of infrared thermal imaging detection technique, auxiliary swashs The device and method encouraged, according to the principle of active detection infrared thermal imaging detection technique, is not heating when detecting, and It is to utilize external source that testee is lowered the temperature, breaks the original thermal equilibrium state of testee, cause heat at interior of articles Flowing.In the presence of inside is defective, heat transfer process is disturbed, and then changes the Temperature Distribution of material surface, by sweeping Trace to record or observe this temperature anomaly and realize defects detection.
The technical solution adopted for the present invention to solve the technical problems is: in a kind of infrared thermal imaging detection technique, auxiliary swashs The device encouraged, including low-temperature receiver, cryogen nozzle, thermal infrared imager, synchronizer, it is characterised in that:
Described low-temperature receiver is made up of solid carbon dioxide or liquid nitrogen;Described low-temperature receiver is connected with described cryogen nozzle by pipeline;Institute State low-temperature receiver to be made up of the pressure vessel that heat insulation effect is good;
Described cryogen nozzle is connected with described low-temperature receiver by pipeline, and described cryogen nozzle electrically connects with described synchronizer, by same Step equipment controls moment and the duration that nozzle is opened;
Described synchronizer electrically connects with described thermal infrared imager, and described synchronizer electrically connects with described cryogen nozzle, described Synchronizer sends control signal, controls moment and duration that described cryogen nozzle is opened, utilizes low-temperature receiver to lower the temperature testee, Break the original thermal equilibrium state of testee, cause heat to flow at interior of articles.Described synchronizer sends control signal, Controlling described thermal infrared imager to carry out being continuously shot or being interrupted shooting, in the presence of inside is defective, heat transfer process is disturbed Dynamic, and then the Temperature Distribution of change material surface, realize defects detection by recording or observing this temperature anomaly;
Described thermal infrared imager electrically connects with described synchronizer, by synchronizer control, is continuously shot testee Or it is interrupted shooting.
A kind of auxiliary excitation method in infrared thermal imaging detection technique, uses said apparatus, it is characterised in that: include as follows Step,
The most described synchronizer sends control signal, controls moment and duration that described cryogen nozzle is opened, utilizes low-temperature receiver to quilt Survey object is lowered the temperature, and breaks the original thermal equilibrium state of testee, causes heat to flow at interior of articles;
B., after step a completes, described synchronizer sends control signal, control described thermal infrared imager carry out being continuously shot or It is interrupted shooting;
C. in the presence of there is discontinuity inside, heat transfer process is hindered, and then changes the Temperature Distribution of material surface, Defects detection is realized by record or observation temperature anomaly.
During actually detected, by mobile described cryogen nozzle in the relative position on testee surface, repeat step A, step b, step c, can realize the detection process to whole testee.
The invention has the beneficial effects as follows, auxiliary excitation device and method in a kind of infrared thermal imaging detection technique, according to master The principle of dynamic formula detection infrared thermal imaging detection technique, is not heating when detecting, but utilizes external source to tested Object is lowered the temperature, and breaks the original thermal equilibrium state of testee, causes heat to flow at interior of articles.When internal defective existence Time, heat transfer process is disturbed, and then changes the Temperature Distribution of material surface, is recorded by scanning or to observe this temperature different Often realize defects detection.The present invention uses the motivational techniques of low-temperature receiver, it is not necessary to couplant, it is possible to achieve non-cpntact measurement, cryogen pair Human body is harmless, pollution-free to air, and launching efficiency is high, and cooling is uniformly.
Below in conjunction with embodiment, the present invention is described in further detail, but a kind of infrared thermal imaging of present invention detection skill In art, auxiliary excitation device and method is not limited to embodiment.
Accompanying drawing explanation
The present invention is further described for middle embodiment.
Fig. 1 be the embodiment of the present invention a kind of infrared thermal imaging detection technique in the apparatus structure block diagram of auxiliary excitation.
In figure, 1. synchronizer, 2. low-temperature receiver, 3. cryogen nozzle, 4. thermal infrared imager, 5. testee.
Detailed description of the invention
Embodiment, as it is shown in figure 1, the device of auxiliary excitation in a kind of infrared thermal imaging detection technique, including synchronizer 1, low-temperature receiver 2, cryogen nozzle 3, thermal infrared imager 4, it is characterised in that:
Described low-temperature receiver 2 can be made up of solid carbon dioxide or liquid nitrogen;Described low-temperature receiver 2 is by pipeline and described cryogen nozzle 3 Connect;Described low-temperature receiver 2 is made up of the pressure vessel that heat insulation effect is good;
Described cryogen nozzle 3 is connected with described low-temperature receiver 2 by pipeline, and described cryogen nozzle 3 electrically connects with described synchronizer 1, Moment and the duration that nozzle is opened is controlled by synchronizer 1;
Described synchronizer 1 electrically connects with described thermal infrared imager 4, and described synchronizer 1 electrically connects with described cryogen nozzle 3, Described synchronizer 1 sends control signal, controls moment and duration that described cryogen nozzle 3 is opened, utilizes low-temperature receiver 2 to measured object Body 5 is lowered the temperature, and breaks the original thermal equilibrium state of testee 5, causes heat to flow at interior of articles.Described synchronizer 1 Going out control signal, control described thermal infrared imager 4 and carry out being continuously shot or being interrupted shooting, in the presence of inside is defective, heat passes The process of leading is disturbed, and then changes the Temperature Distribution of material surface, realizes defect by recording or observing this temperature anomaly Detection;
Described thermal infrared imager 4 electrically connects with described synchronizer 1, is controlled by synchronizer 1, carries out testee 5 continuously Shooting or interruption shooting.
Embodiment one, a kind of method of auxiliary excitation in infrared thermal imaging detection technique, with metal material infrared thermal imaging As a example by detection, comprise the steps,
The most described synchronizer 1 sends control signal, controls moment and duration that described cryogen nozzle 3 is opened, utilizes low-temperature receiver 2 Testee 5 is lowered the temperature, breaks the original thermal equilibrium state of testee 5, cause heat to flow at interior of articles;
B. after step a completes, described synchronizer 1 sends control signal, controls described thermal infrared imager 4 and is continuously shot Or it is interrupted shooting;
C. in the presence of there is discontinuity inside, heat transfer process is hindered, and then changes the Temperature Distribution of material surface, Defects detection is realized by record or observation temperature anomaly;
During actually detected, by mobile described cryogen nozzle 3 in the relative position on testee 5 surface, repetition step a, Step b, step c, can realize the detection process to whole testee 5.
Embodiment two, a kind of method of auxiliary excitation in infrared thermal imaging detection technique, become with nonmetallic materials infra-red heat As a example by detection, comprise the steps,
The most described synchronizer 1 sends control signal, controls moment and duration that described cryogen nozzle 3 is opened, utilizes low-temperature receiver 2 Testee 5 is lowered the temperature, breaks the original thermal equilibrium state of testee 5, cause heat to flow at interior of articles;
B. after step a completes, described synchronizer 1 sends control signal, controls described thermal infrared imager 4 and is continuously shot Or it is interrupted shooting;
C. in the presence of there is discontinuity inside, heat transfer process is hindered, and then changes the Temperature Distribution of material surface, Defects detection is realized by record or observation temperature anomaly.
During actually detected, by mobile described cryogen nozzle 3 in the relative position on testee 5 surface, repeat step Rapid a, step b, step c, can realize the detection process to whole testee 5.
Above-described embodiment is only used for further illustrating auxiliary excitation in a kind of infrared thermal imaging detection technique of the present invention Device and method, but the invention is not limited in embodiment, above example is made by every technical spirit according to the present invention Any simple modification, equivalent variations and modification, each fall within the protection domain of technical solution of the present invention.

Claims (2)

1. a device for auxiliary excitation in infrared thermal imaging detection technique, including low-temperature receiver, cryogen nozzle, thermal infrared imager, with Step equipment, it is characterised in that:
Described low-temperature receiver is made up of solid carbon dioxide or liquid nitrogen;Described low-temperature receiver is connected with described cryogen nozzle by pipeline;Institute State low-temperature receiver to be made up of the pressure vessel that heat insulation effect is good;
Described cryogen nozzle is connected with described low-temperature receiver by pipeline, and described cryogen nozzle electrically connects with described synchronizer, by same Step equipment controls moment and the duration that nozzle is opened;
Described synchronizer electrically connects with described thermal infrared imager, and described synchronizer electrically connects with described cryogen nozzle, described Synchronizer sends control signal, controls moment and duration that described cryogen nozzle is opened, utilizes low-temperature receiver to lower the temperature testee, Break the original thermal equilibrium state of testee, cause heat to flow at interior of articles;Described synchronizer sends control signal, Controlling described thermal infrared imager to carry out being continuously shot or being interrupted shooting, in the presence of inside is defective, heat transfer process is disturbed Dynamic, and then the Temperature Distribution of change material surface, realize defects detection by recording and observing this temperature anomaly;
Described thermal infrared imager electrically connects with described synchronizer, by synchronizer control, is continuously shot testee Or it is interrupted shooting.
2. an auxiliary excitation method in infrared thermal imaging detection technique, uses the device described in claim 1, and its feature exists In: comprise the steps,
The most described synchronizer sends control signal, controls moment and duration that described cryogen nozzle is opened, utilizes low-temperature receiver to quilt Survey object is lowered the temperature, and breaks the original thermal equilibrium state of testee, causes heat to flow at interior of articles;
B., after step a completes, described synchronizer sends control signal, control described thermal infrared imager carry out being continuously shot or It is interrupted shooting;
C. in the presence of there is discontinuity inside, heat transfer process is hindered, and then changes the Temperature Distribution of material surface, Defects detection is realized by record or observation temperature anomaly.
CN201610783704.XA 2016-08-31 2016-08-31 The device and method of auxiliary excitation in a kind of infrared thermal imaging detection technique Pending CN106248734A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108226223A (en) * 2017-12-25 2018-06-29 山西戴德测控技术有限公司 One kind is based on infrared thermal imaging steel wire rope on-line measuring device
CN110174440A (en) * 2019-04-25 2019-08-27 杭州市特种设备检测研究院 A kind of high-temperature metal pipeline welded joint incomplete penetration defect online test method
CN110672663A (en) * 2019-10-18 2020-01-10 南京林业大学 Method for detecting sleeve grouting defects based on temperature field change
CN112198192A (en) * 2020-09-07 2021-01-08 江苏理工学院 Infrared image detection device and detection method for fan welding assembly
CN112285108A (en) * 2020-10-20 2021-01-29 深圳技术大学 Portable noble metal interlaminar adulteration nondestructive testing device based on infrared thermal imaging technology
CN113933349A (en) * 2021-09-24 2022-01-14 长沙学院 Thermal imaging detection method, system and equipment

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CN204359733U (en) * 2014-12-24 2015-05-27 武汉理工大学 Based on the metal welding seam defect infrared detection system of eddy heating for heating
CN104764770A (en) * 2015-03-30 2015-07-08 南京航空航天大学 Pulsed eddy current infrared thermal imaging detection system and method for steel rail cracks

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GB2020799A (en) * 1978-05-11 1979-11-21 Atomic Energy Authority Uk Detecting flaws in welds
JPS59151046A (en) * 1983-02-18 1984-08-29 Mitsubishi Heavy Ind Ltd Inside defect detecting method
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108226223A (en) * 2017-12-25 2018-06-29 山西戴德测控技术有限公司 One kind is based on infrared thermal imaging steel wire rope on-line measuring device
CN110174440A (en) * 2019-04-25 2019-08-27 杭州市特种设备检测研究院 A kind of high-temperature metal pipeline welded joint incomplete penetration defect online test method
CN110672663A (en) * 2019-10-18 2020-01-10 南京林业大学 Method for detecting sleeve grouting defects based on temperature field change
CN112198192A (en) * 2020-09-07 2021-01-08 江苏理工学院 Infrared image detection device and detection method for fan welding assembly
CN112285108A (en) * 2020-10-20 2021-01-29 深圳技术大学 Portable noble metal interlaminar adulteration nondestructive testing device based on infrared thermal imaging technology
CN112285108B (en) * 2020-10-20 2023-11-21 深圳技术大学 Portable noble metal interlayer adulteration nondestructive test device based on infrared thermal imaging technology
CN113933349A (en) * 2021-09-24 2022-01-14 长沙学院 Thermal imaging detection method, system and equipment

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Application publication date: 20161221