CN106246775A - Add the brake shoe production technology of modified nano graphite alkene - Google Patents

Add the brake shoe production technology of modified nano graphite alkene Download PDF

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Publication number
CN106246775A
CN106246775A CN201610704288.XA CN201610704288A CN106246775A CN 106246775 A CN106246775 A CN 106246775A CN 201610704288 A CN201610704288 A CN 201610704288A CN 106246775 A CN106246775 A CN 106246775A
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China
Prior art keywords
brake block
minutes
hermetic container
graphite alkene
modified nano
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CN201610704288.XA
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CN106246775B (en
Inventor
王芬
黄兴兵
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Anhui Shuangsong Machinery Manufacturing Co., Ltd.
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Anhui Double Pine Casting Co Ltd
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Priority to CN201610704288.XA priority Critical patent/CN106246775B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Compositions of linings; Methods of manufacturing
    • F16D69/023Composite materials containing carbon and carbon fibres or fibres made of carbonizable material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0082Production methods therefor
    • F16D2200/0086Moulding materials together by application of heat and pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2250/00Manufacturing; Assembly
    • F16D2250/0038Surface treatment

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention provides a kind of brake shoe production technology adding modified nano graphite alkene, comprises the following steps: to prepare each raw material;Copper fiber, bamboo carbon fiber are mixed in melted Colophonium;Flour mill pulverizing is sent into after being mixed together by raw material;Pressing mold, acquisition semi-finished product brake block;By semi-finished product brake block hot briquetting;The brake block of molding is put into hermetic container, then to hermetic container evacuation, keeps 30 minutes under vacuum, in hermetic container, then pour nitrogen pressurize 10 minutes;Brake block is heated to 60 70 DEG C, while hot brake block is put into hermetic container, in hermetic container, then pour argon pressurize 10 minutes;The solution soaking that brake block glacial acetic acid, tartaric acid are mixed in 1:1 ratio 15 minutes.The brake block wearability that the present invention prepares is the highest, and Hot wear is obviously improved, and ageing resistance is strong, and shock resistance is superior, and rate of expanding with heat and contract with cold is extremely low.

Description

Add the brake shoe production technology of modified nano graphite alkene
Technical field
The present invention relates to brake field of brake pad, be specifically related to add the brake shoe of modified nano graphite alkene Production technology.
Background technology
Brake block is parts the most key in brakes, by brake block, movement parts is carried out locking, brake block Quality determines braking effect.Brake block is by being arranged on the steel plate of brake, by utilizing bonding agent bonding brake block Mode on steel plate, thus when braking, utilize brake block to prop up movement parts, it is allowed to and between movement parts, produces friction, making installation The vehicle of brake or equipment etc. slow down, even locking.But the quality of the performance of brake block and skidding effect have closely Relation.There is problem more or less in current brake block wearability, thermostability, freexing tolerance etc., therefore can affect brake system Dynamic effect.
Summary of the invention
The technical problem to be solved is to provide a kind of brake shoe adding modified nano graphite alkene Production technology.
The technical problem to be solved realizes by the following technical solutions:
A kind of brake shoe production technology adding modified nano graphite alkene, comprises the following steps:
(1) prepare each raw material of following weight portion: silicone rubber 40-46 part, polyvinyl resin 20-24 part, Colophonium 8-15 part, Indium sesquioxide 3-5 part, copper fiber 3-5 part, bamboo carbon fiber 1-2 part, titanium dioxide zirconium powder 10-16 part, montmorillonite powder 4-5 part, electricity Gas stone powder 4-5 part, tungsten powder 6-9 part, pearlite iron powder 6-9 part, modified nano graphite alkene 16-20 part;
(2) Colophonium is melted, then copper fiber, bamboo carbon fiber is mixed in melted Colophonium, and 1200-1500 turn/ Minute blender in stirring 10 minutes, then by again under the high pressure of 2-3MPa process 3 minutes, be then a granulated into 1-2mm's Granule;
(3) flour mill pulverizing, its mesh are sent into after step (2) gained material and step (1) remaining raw material being mixed together Numerical control system is below 50 mesh;
(4) powder after grinding is sent in die arrangement, it is thus achieved that semi-finished product brake block;
(5) semi-finished product brake block is delivered to heating devices heat molding, be subsequently cooled to room temperature;
(6) brake block of molding is put into hermetic container, then to hermetic container evacuation, under vacuum, keep 30 points Clock, then pours nitrogen in hermetic container, makes container inner pressure maintain 3.5-4.5MPa pressurize 10 minutes;
(7) take out brake block, brake block is heated to 60-70 DEG C, while hot brake block is put into hermetic container, then to close Pour argon in closing container, make container inner pressure maintain 3.5-4.5MPa pressurize 10 minutes;
(8) brake block is taken out, the solution soaking that brake block glacial acetic acid, tartaric acid are mixed in 1:1 ratio 15 minutes, so After be washed with deionized water clean, then dry.
Described modified nano graphite alkene, is passed through at-20 DEG C of low temperature through 103 DEG C of high-temperature process by nano-graphene the most again Reason prepares.
In step (3), brake block is heated to 65 DEG C.
The invention has the beneficial effects as follows: the brake block wearability that the present invention prepares is the highest, and Hot wear is obviously improved, Ageing resistance is strong, and shock resistance is superior, and rate of expanding with heat and contract with cold is extremely low.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below knot Close specific embodiment, the present invention is expanded on further.
Embodiment 1
A kind of brake shoe production technology adding modified nano graphite alkene, comprises the following steps:
(1) each raw material of following weight portion is prepared: 43 parts of silicone rubber, polyvinyl resin 22 parts, Colophonium 12 parts, three oxidations two Indium 4 parts, copper fiber 4 parts, bamboo carbon fiber 1 part, titanium dioxide zirconium powder 13 parts, montmorillonite powder 4 parts, tourmaline powder 4 parts, tungsten powder 8 parts, pearl Body of light iron powder 8 parts, 18 parts of modified nano graphite alkene;
(2) Colophonium is melted, then copper fiber, bamboo carbon fiber are mixed in melted Colophonium, and at 1400 revs/min Stirring 10 minutes in blender, then by processing 3 minutes under the high pressure of 2.5MPa, are then a granulated into the granule of 1-2mm again;
(3) flour mill pulverizing, its mesh are sent into after step (2) gained material and step (1) remaining raw material being mixed together Numerical control system is below 50 mesh;
(4) powder after grinding is sent in die arrangement, it is thus achieved that semi-finished product brake block;
(5) semi-finished product brake block is delivered to heating devices heat molding, be subsequently cooled to room temperature;
(6) brake block of molding is put into hermetic container, then to hermetic container evacuation, under vacuum, keep 30 points Clock, then pours nitrogen in hermetic container, makes container inner pressure maintain 4MPa pressurize 10 minutes;
(7) take out brake block, brake block is heated to 65 DEG C, while hot brake block is put into hermetic container, then to airtight Pour argon in container, make container inner pressure maintain 4MPa pressurize 10 minutes;
(8) brake block is taken out, the solution soaking that brake block glacial acetic acid, tartaric acid are mixed in 1:1 ratio 15 minutes, so After be washed with deionized water clean, then dry.
Described modified nano graphite alkene, is passed through at-20 DEG C of low temperature through 103 DEG C of high-temperature process by nano-graphene the most again Reason prepares.
Embodiment 2
A kind of brake shoe production technology adding modified nano graphite alkene, comprises the following steps:
(1) each raw material of following weight portion is prepared: 40 parts of silicone rubber, polyvinyl resin 20 parts, Colophonium 8 parts, three oxidations two Indium 3 parts, copper fiber 3 parts, bamboo carbon fiber 1 part, titanium dioxide zirconium powder 10 parts, montmorillonite powder 4 parts, tourmaline powder 4 parts, tungsten powder 6 parts, pearl Body of light iron powder 6 parts, 16 parts of modified nano graphite alkene;
(2) Colophonium is melted, then copper fiber, bamboo carbon fiber are mixed in melted Colophonium, and at 1200 revs/min Stirring 10 minutes in blender, then by processing 3 minutes under the high pressure of 2MPa, are then a granulated into the granule of 1-2mm again;
(3) flour mill pulverizing, its mesh are sent into after step (2) gained material and step (1) remaining raw material being mixed together Numerical control system is below 50 mesh;
(4) powder after grinding is sent in die arrangement, it is thus achieved that semi-finished product brake block;
(5) semi-finished product brake block is delivered to heating devices heat molding, be subsequently cooled to room temperature;
(6) brake block of molding is put into hermetic container, then to hermetic container evacuation, under vacuum, keep 30 points Clock, then pours nitrogen in hermetic container, makes container inner pressure maintain 3.5MPa pressurize 10 minutes;
(7) take out brake block, brake block is heated to 60 DEG C, while hot brake block is put into hermetic container, then to airtight Pour argon in container, make container inner pressure maintain 3.5MPa pressurize 10 minutes;
(8) brake block is taken out, the solution soaking that brake block glacial acetic acid, tartaric acid are mixed in 1:1 ratio 15 minutes, so After be washed with deionized water clean, then dry.
Described modified nano graphite alkene, is passed through at-20 DEG C of low temperature through 103 DEG C of high-temperature process by nano-graphene the most again Reason prepares.
Embodiment 3
A kind of brake shoe production technology adding modified nano graphite alkene, comprises the following steps:
(1) each raw material of following weight portion is prepared: 46 parts of silicone rubber, polyvinyl resin 24 parts, Colophonium 15 parts, three oxidations two Indium 5 parts, copper fiber 5 parts, bamboo carbon fiber 2 parts, titanium dioxide zirconium powder 16 parts, montmorillonite powder 5 parts, tourmaline powder 5 parts, tungsten powder 9 parts, pearl Body of light iron powder 9 parts, 20 parts of modified nano graphite alkene;
(2) Colophonium is melted, then copper fiber, bamboo carbon fiber are mixed in melted Colophonium, and at 1500 revs/min Stirring 10 minutes in blender, then by processing 3 minutes under the high pressure of 3MPa, are then a granulated into the granule of 1-2mm again;
(3) flour mill pulverizing, its mesh are sent into after step (2) gained material and step (1) remaining raw material being mixed together Numerical control system is below 50 mesh;
(4) powder after grinding is sent in die arrangement, it is thus achieved that semi-finished product brake block;
(5) semi-finished product brake block is delivered to heating devices heat molding, be subsequently cooled to room temperature;
(6) brake block of molding is put into hermetic container, then to hermetic container evacuation, under vacuum, keep 30 points Clock, then pours nitrogen in hermetic container, makes container inner pressure maintain 4.5MPa pressurize 10 minutes;
(7) take out brake block, brake block is heated to 70 DEG C, while hot brake block is put into hermetic container, then to airtight Pour argon in container, make container inner pressure maintain 4.5MPa pressurize 10 minutes;
(8) brake block is taken out, the solution soaking that brake block glacial acetic acid, tartaric acid are mixed in 1:1 ratio 15 minutes, so After be washed with deionized water clean, then dry.
Described modified nano graphite alkene, is passed through at-20 DEG C of low temperature through 103 DEG C of high-temperature process by nano-graphene the most again Reason prepares.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The technology of the industry Personnel, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrating this described in above-described embodiment and description The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these become Change and improvement both falls within scope of the claimed invention.Claimed scope by appending claims and Equivalent defines.

Claims (3)

1. the brake shoe production technology adding modified nano graphite alkene, it is characterised in that comprise the following steps:
(1) each raw material of following weight portion is prepared: silicone rubber 40-46 part, polyvinyl resin 20-24 part, Colophonium 8-15 part, three oxygen Change two indium 3-5 parts, copper fiber 3-5 part, bamboo carbon fiber 1-2 part, titanium dioxide zirconium powder 10-16 part, montmorillonite powder 4-5 part, tourmaline Powder 4-5 part, tungsten powder 6-9 part, pearlite iron powder 6-9 part, modified nano graphite alkene 16-20 part;
(2) Colophonium is melted, then copper fiber, bamboo carbon fiber are mixed in melted Colophonium, and at 1200-1500 rev/min Blender in stirring 10 minutes, then by again under the high pressure of 2-3MPa process 3 minutes, be then a granulated into the granule of 1-2mm;
(3) flour mill pulverizing, its mesh numerical control are sent into after step (2) gained material and step (1) remaining raw material being mixed together System is below 50 mesh;
(4) powder after grinding is sent in die arrangement, it is thus achieved that semi-finished product brake block;
(5) semi-finished product brake block is delivered to heating devices heat molding, be subsequently cooled to room temperature;
(6) brake block of molding is put into hermetic container, then to hermetic container evacuation, keep 30 minutes under vacuum, connect In hermetic container, pour nitrogen, make container inner pressure maintain 3.5-4.5MPa pressurize 10 minutes;
(7) take out brake block, brake block is heated to 60-70 DEG C, while hot brake block is put into hermetic container, then to airtight appearance Pour argon in device, make container inner pressure maintain 3.5-4.5MPa pressurize 10 minutes;
(8) brake block is taken out, the solution soaking that brake block glacial acetic acid, tartaric acid are mixed in 1:1 ratio 15 minutes, then use Deionized water is cleaned, then dries.
2. the brake shoe production technology adding modified nano graphite alkene as claimed in claim 1, it is characterised in that institute State modified nano graphite alkene by nano-graphene through 103 DEG C of high-temperature process, prepare through-20 DEG C of K cryogenic treatment the most again.
3. the brake shoe production technology adding modified nano graphite alkene as claimed in claim 1, it is characterised in that step Suddenly in (3), brake block is heated to 65 DEG C.
CN201610704288.XA 2016-08-22 2016-08-22 Add the brake shoe production technology of modified nano graphite alkene Active CN106246775B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108641364A (en) * 2018-05-11 2018-10-12 芜湖风雪橡胶有限公司 Wear-resisting rubber composite and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104017541A (en) * 2014-05-19 2014-09-03 李鹏 Wear-resistant material for ceramic brake pads
CN104405807A (en) * 2014-11-19 2015-03-11 江苏悦达新材料科技有限公司 Manufacturing method of high-performance environment-friendly automobile brake pad
CN105715720A (en) * 2016-01-31 2016-06-29 瑞阳汽车零部件(仙桃)有限公司 Environment-friendly brake block with double-layer composite structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104017541A (en) * 2014-05-19 2014-09-03 李鹏 Wear-resistant material for ceramic brake pads
CN104405807A (en) * 2014-11-19 2015-03-11 江苏悦达新材料科技有限公司 Manufacturing method of high-performance environment-friendly automobile brake pad
CN105715720A (en) * 2016-01-31 2016-06-29 瑞阳汽车零部件(仙桃)有限公司 Environment-friendly brake block with double-layer composite structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108641364A (en) * 2018-05-11 2018-10-12 芜湖风雪橡胶有限公司 Wear-resisting rubber composite and preparation method thereof

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Address after: Double Dunzhen Changfeng County of Hefei City, Anhui province 231100

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Patentee before: Anhui double pine Casting Co., Ltd.

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