CN106246707A - A kind of Retarder and rotor stator separating method thereof - Google Patents

A kind of Retarder and rotor stator separating method thereof Download PDF

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Publication number
CN106246707A
CN106246707A CN201610759367.0A CN201610759367A CN106246707A CN 106246707 A CN106246707 A CN 106246707A CN 201610759367 A CN201610759367 A CN 201610759367A CN 106246707 A CN106246707 A CN 106246707A
Authority
CN
China
Prior art keywords
rotor
stator
retarder
output shaft
cylindrical spring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610759367.0A
Other languages
Chinese (zh)
Inventor
袁可定
魏少辉
李维彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Huasheng Automobile Parts Co Ltd
Original Assignee
Ningbo Huasheng Automobile Parts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Huasheng Automobile Parts Co Ltd filed Critical Ningbo Huasheng Automobile Parts Co Ltd
Priority to CN201610759367.0A priority Critical patent/CN106246707A/en
Publication of CN106246707A publication Critical patent/CN106246707A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/02Shafts; Axles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D57/00Liquid-resistance brakes; Brakes using the internal friction of fluids or fluid-like media, e.g. powders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/08Profiling
    • F16H55/0806Involute profile
    • F16H55/0813Intersecting-shaft arrangement of the toothed members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H55/00Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
    • F16H55/02Toothed members; Worms
    • F16H55/08Profiling
    • F16H2055/0893Profiling for parallel shaft arrangement of toothed members

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention provides a kind of Retarder and include housing, rotor, stator, output shaft, cylindrical spring;Stator is fixed in housing, and stator is connected with rotor engagement, and rotor and stator enclose formation working chamber, and rotor is connected with output shaft engagement, and cylindrical spring is enclosed within the outside of output shaft, and one end of cylindrical spring withstands on rotor, and one end of cylindrical spring withstands on housing.Being provided with internal helical gear on rotor, output shaft is provided with the outer oblique gear first coordinated with internal helical gear, the internal helical gear on rotor is provided with 11 helical tooths on the outer oblique gear on output shaft.Internal helical gear on rotor is 35 ° with the helical angle of the helical tooth on the outer oblique gear on output shaft or is 39.326 °.The Retarder that the present invention provides shortens from opening the time reaching optimum efficiency, and rotor can separate with stator when not working, and the gas in working chamber will not reduce automobile energy loss in the process of moving to the generation counteracting force of rotor.

Description

A kind of Retarder and rotor stator separating method thereof
Technical field
The invention belongs to Retarder technical field, be specifically related to a kind of Retarder and rotor stator separately side thereof Method.
Background technology
Retarder is a kind of auxiliary brake device for automobile, is mainly used in motorbus, urban public traffic vehicles, heavy type Truck and military vehicle, Retarder includes heat exchanger, impeller of rotor, stator impeller and housing, and housing has shoe cream room, rotor Impeller and car transmissions are fixed together, and in motion, impeller of rotor also can rotate automobile.During Retarder work, Rotor is near stator, and rotor has obtained the maximum counteracting force that stator is produced by Medium Oil, thus realizes the deceleration to vehicle Effect.
Medium Oil in the working chamber that rotor and stator are formed when retarder does not works returns trapped fuel room, surplus in working chamber Lower air, owing to rotor is connected with automobile rotary shaft by output shaft and running car and high speed rotating, rotor is at high speed rotating Time produce less desirable braking torque thus result in loss power with air, thus increase automobile energy in the process of moving and damage Consumption.
Summary of the invention
One of the object of the invention is to provide a kind of Retarder and rotor stator separating method thereof, and the present invention provides Retarder shortens from opening the time reaching optimum efficiency, and when not working, rotor can separate with stator, work Make the gas in chamber and the generation counteracting force of rotor will not be reduced automobile energy loss in the process of moving.
A kind of Retarder that the present invention provides, including housing, rotor, stator, output shaft, cylindrical spring;Described fixed Son is fixed in described housing, and described stator is connected with described rotor engagement, and described rotor and described stator enclose formation work Chamber, described rotor is connected with the engagement of described output shaft, and described cylindrical spring is enclosed within the outside of described output shaft, described cylindrical spring One end withstand on described rotor, one end of described cylindrical spring is pushed up on the housing.
Further, described rotor is provided with internal helical gear, described output shaft is provided with described internal helical gear first The outer oblique gear coordinated, the internal helical gear on described rotor is provided with 11 helical tooths.
Further, the outer oblique gear on described output shaft is provided with 11 helical tooths.
Further, the helical angle of the helical tooth on the internal helical gear on described rotor is 35 °.
Further, the helical angle of the helical tooth on the outer oblique gear on described output shaft is 35 °.
Further, the helical angle of the helical tooth on the internal helical gear on described rotor is 39.326 °.
Further, the helical angle of the helical tooth on the outer oblique gear on described output shaft is 39.326 °.
Present invention also offers a kind of Retarder rotor stator separating method, comprise the steps:
When retarder does not works, the Medium Oil in the working chamber that rotor and stator are formed returns trapped fuel room, remaining in working chamber Air, rotor less than elastic force during cylindrical spring compression thus is pushed away by the counteracting force that in cavity, rotor is produced by air and stator Opening, when rotor is pushed open with stator distance as 16mm-16.5mm by cylindrical spring, rotor stops mobile, wherein, rotor from from the beginning of The time interval moving to stop movement is the 1-2 second.
The beneficial effects of the present invention is, the Retarder that the present invention provides is by making rotor edge to the change of helical angle Output shaft outer oblique gear moves distance to stator and reduces, and the time arriving stator reduces, the most therewith so that whole retarder is opened Open the time shortening reaching optimum efficiency, beneficially traffic safety, add safety coefficient, decrease the generation of accident, subtract Light service brake, reduces energy resource consumption;Equally, when retarder does not works, rotor and stator move distance and reduce, and rotor can be fast The stator left, the gas that rotor and stator separate in rear working chamber will not reduce automobile to the generation resistance of rotor fastly Energy loss in the process of moving.
Accompanying drawing explanation
Fig. 1 show the structural representation of Retarder of the present invention.
Fig. 2 show the structural representation of output shaft in Retarder of the present invention.
Wherein, 1, housing;2, rotor;3, stator;4, output shaft;41, outer oblique gear;5, cylindrical spring;6, working chamber.
Detailed description of the invention
The present invention is described in detail below in conjunction with specific embodiment.It should be noted that, the skill described in following embodiment The combination of art feature or technical characteristic is not construed as isolating, and they can be mutually combined thus reach more preferable Technique effect.
As shown in Figure 1-2, the present invention provide a kind of Retarder include housing 1, rotor 2, stator 3, output shaft 4, Cylindrical spring 5;Stator 3 is fixed in housing 1, and stator 3 is connected with rotor 2, and rotor 2 and stator 3 enclose formation working chamber 6, rotor 2 is connected with output shaft 4 engagement, and cylindrical spring 5 is enclosed within the outside of output shaft 4, and one end of cylindrical spring 5 withstands on rotor 2 On, one end of cylindrical spring 5 withstands on housing 1.
It is provided with internal helical gear on rotor 2, output shaft 4 is provided with the outer oblique gear 41 first coordinated with internal helical gear, turn Internal helical gear on son 2 is provided with 11 helical tooths, the internal helical gear on rotor 2 on the outer oblique gear 41 on output shaft 4 It is 35 ° or 39.326 ° with helical angle A of the helical tooth on the outer oblique gear 41 on output shaft 4.
When retarder works, being full of Medium Oil in working chamber 6, output shaft 4 rotor driven 2 rotates, the medium in cavity Oil stops rotor 2 to rotate thus forms the counteracting force to rotor 2, and the counteracting force of formation overcomes the resistance of cylindrical spring 5 to make Rotor 2 is close to stator 3, and when rotor 2 is near stator 3, stator 3 produces counteracting force by Medium Oil to rotor 2, now turns The counteracting force that son 2 is subject to increases, and the counteracting force that rotor 2 is subject to is the biggest the easiest to be close to stator 3, the closer to stator 3 Counteracting force is the biggest, counteracting force the biggest just the closer to stator 3 thus define in daily life described leveraging competitor's strength to hit back and follow The rule that sequence is progressive, until rotor 2 rotor 2 when stator 3 distance reaches 2mm-2.5mm stops mobile, wherein, rotor 2 from The time interval beginning to move into stopping movement is the 1-2 second, and it is anti-by the maximum of Medium Oil that rotor 2 now has obtained stator 3 Active force is so that vehicle deceleration, here it is the attracting process of stator 3 rotor 2.
In the above-mentioned rotor attracting process with stator, Retarder by making rotor along output to the change of helical angle Axle outer oblique gear moves distance to stator and reduces, and the time arriving stator reduces, the most therewith so that whole retarder is opened The time reaching optimum efficiency shortens, and beneficially traffic safety adds safety coefficient, decreases the generation of accident, alleviate row Car is braked, and reduces energy resource consumption.
Present invention also offers a kind of Retarder rotor stator separating method, comprise the steps:
When retarder does not works, the Medium Oil in the working chamber 6 that rotor 2 and stator 3 are formed returns trapped fuel room, in working chamber 6 The counteracting force that rotor 2 is produced by remaining air, air in working chamber 6 and stator 3 is less than elastic force when cylindrical spring 5 compresses Thus rotor 2 is pushed open, when cylindrical spring 5 rotor 2 pushed open and stop moving apart from rotor 2 during for 16mm-16.5mm with stator 3 Dynamic, wherein, rotor 2 is the 1-2 second from beginning to move into the time interval stopping movement.Now the gas in working chamber 6 will not produce The raw counteracting force to rotor 2, car energy loss in the process of moving is the most minimum, here it is the separating of stator rotor Journey.
By to the helical angle of the helical tooth on the outer oblique gear 41 on the internal helical gear on rotor 2 and output shaft 4 more Changing and make rotor 2 move distance reduction along output shaft 4 outer oblique gear 41 to stator 3, the time arriving stator 3 reduces one second the most therewith By two seconds, making whole retarder open and reach than originally faster one second to two seconds optimum efficiency time, traffic accident often just occurs to exist Between one second, so within one second in advance, making retarder reach optimum efficiency be conducive to traffic safety, increase safety coefficient, minimizing accident Generation, alleviate service brake, reduce and far seek cost, from the foregoing, reduce rotor 2 when helical angle can make retarder start and arrive The time reaching stator 3 can shorten, and when retarder quits work, rotor 2 leaves time of stator 3 and also can also can shorten on the contrary, because of Changing lesser trochanter 2 for spiral and leave the distance reduction of stator 3, rotor 2 leaves the time shortening needed for stator 3, thus shortens air Time to the counteracting force that rotor 2 produces, decrease rotor 2 and automobile is produced unnecessary energy expenditure, it is achieved that be energy-conservation Reduce discharging.
Although having been presented for some embodiments of the present invention herein, it will be appreciated by those of skill in the art that Without departing from the spirit of the invention, the embodiments herein can be changed.Above-described embodiment is exemplary, no Should be using the embodiments herein as the restriction of interest field of the present invention.

Claims (8)

1. a Retarder, it is characterised in that include housing, rotor, stator, output shaft, cylindrical spring;Described stator is solid In described housing, described stator is connected with described rotor engagement, and described rotor and described stator enclose formation working chamber, institute Stating rotor to be connected with the engagement of described output shaft, described cylindrical spring is enclosed within the outside of described output shaft, the one of described cylindrical spring End withstands on described rotor, and the other end top of described cylindrical spring is on the housing.
2. a kind of Retarder as claimed in claim 1, it is characterised in that be provided with internal helical gear, institute on described rotor Stating and be provided with the outer oblique gear first coordinated with described internal helical gear on output shaft, the internal helical gear on described rotor is provided with 11 Helical tooth.
3. a kind of Retarder as claimed in claim 2, it is characterised in that arrange on the outer oblique gear on described output shaft There are 11 helical tooths.
4. a kind of Retarder as claimed in claim 3, it is characterised in that the spiral on internal helical gear on described rotor The helical angle of tooth is 35 °.
5. a kind of Retarder as claimed in claim 4, it is characterised in that the spiral shell on outer oblique gear on described output shaft The helical angle of rotation tooth is 35 °.
6. a kind of Retarder as claimed in claim 3, it is characterised in that the spiral on internal helical gear on described rotor The helical angle of tooth is 39.326 °.
7. a kind of Retarder as claimed in claim 6, it is characterised in that the spiral shell on outer oblique gear on described output shaft The helical angle of rotation tooth is 39.326 °.
8. the Retarder rotor stator separating method as described in any one of claim 1-7, it is characterised in that include Following steps:
When retarder does not works, the Medium Oil in the working chamber that rotor and stator are formed returns trapped fuel room, remaining in working chamber The elastic force when counteracting force that rotor is produced by air, air in working chamber and stator compresses less than cylindrical spring thus will turn Son is pushed open, and when rotor is pushed open with stator distance as 16mm-16.5mm by cylindrical spring, rotor stops mobile, wherein, rotor from The time interval beginning to move into stopping movement is the 1-2 second.
CN201610759367.0A 2016-08-30 2016-08-30 A kind of Retarder and rotor stator separating method thereof Pending CN106246707A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610759367.0A CN106246707A (en) 2016-08-30 2016-08-30 A kind of Retarder and rotor stator separating method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610759367.0A CN106246707A (en) 2016-08-30 2016-08-30 A kind of Retarder and rotor stator separating method thereof

Publications (1)

Publication Number Publication Date
CN106246707A true CN106246707A (en) 2016-12-21

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CN201610759367.0A Pending CN106246707A (en) 2016-08-30 2016-08-30 A kind of Retarder and rotor stator separating method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106931057A (en) * 2017-03-23 2017-07-07 陕西法士特齿轮有限责任公司 A kind of separable Retarder work cavity configuration of rotor
CN107061525A (en) * 2017-03-02 2017-08-18 陕西法士特齿轮有限责任公司 A kind of helical spline attachment structure
CN111043198A (en) * 2020-02-22 2020-04-21 富奥汽车零部件股份有限公司 Stator preposed hydrodynamic retarder

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107061525A (en) * 2017-03-02 2017-08-18 陕西法士特齿轮有限责任公司 A kind of helical spline attachment structure
CN106931057A (en) * 2017-03-23 2017-07-07 陕西法士特齿轮有限责任公司 A kind of separable Retarder work cavity configuration of rotor
CN111043198A (en) * 2020-02-22 2020-04-21 富奥汽车零部件股份有限公司 Stator preposed hydrodynamic retarder

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WD01 Invention patent application deemed withdrawn after publication
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Application publication date: 20161221