CN106245237A - Fillet sewing machine - Google Patents
Fillet sewing machine Download PDFInfo
- Publication number
- CN106245237A CN106245237A CN201610390961.7A CN201610390961A CN106245237A CN 106245237 A CN106245237 A CN 106245237A CN 201610390961 A CN201610390961 A CN 201610390961A CN 106245237 A CN106245237 A CN 106245237A
- Authority
- CN
- China
- Prior art keywords
- lining cloth
- sewing
- presser feet
- dress material
- big presser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B3/00—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
- D05B3/10—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing for making piped openings
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
- D05B29/02—Presser-control devices
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The present invention need not the excision operation of the extra lining cloth when rear reference position sews.Possesses control device (60), its corresponding to dress material is configured in the front reference position (F) set by the upper surface in workbench (11) or rear reference position (R) which, and sew to sewing finishing position from sewing starting position for the dress material carried, lining cloth feedway (40) possesses actuator (462, 463), this actuator (462, 463) state that can supply lining cloth (S) with the conveying of big presser feet (21) is switched over the state that can not supply lining cloth (S), control device in the case of rear reference position configuration dress material, control the state switching carried out by actuator, so that carry out the para-position of the sewing starting position of lining cloth relative to the dress material carried by big presser feet.
Description
Technical field
The present invention relates to a kind of sewing machine carrying out filler rod.
Background technology
By existing fillet sewing machine, carrying out the filler rod sewed up with lining cloth S
In the case of sewing, as it is shown in figure 9, hope is started dress material (main cloth and filler rod by operator
Cloth (all omitting diagram)) sewing position (sewing starting position) or wish terminate seam
The position (sewing finishing position) of system and each benchmark position predetermined on the workbench of sewing machine
Put the placement carrying out dress material matchingly.
Fillet sewing machine has big presser feet, and this big presser feet is at the upper table of the workbench of level
Face is pressurized from above by dress material, and carries towards the sewing position that there is suture needle.And,
In the case of sewing starting position carries out para-position, at the front reference position F close to sewing position
Carry out para-position, in the case of sewing finishing position carries out para-position, after away from sewing position
Reference position R carries out para-position.About these front reference position F and rear reference position R, example
As, by showing labelling from top by display lamp, thus to operator, position is shown.
It addition, in filler rod, the rear side at dress material sews up the feelings of the lining cloth S of banding
Under condition, existing fillet sewing machine is formed in the front reference position of the upper surface of operation post and opens
Oral area, makes the end, front of lining cloth S of banding with a certain amount of continuous print shape from peristome
State waits, makes to catch the end, front of lining cloth S to the big presser feet of sewing position advance movement,
Together with dress material, lining cloth S is delivered to sewing position, carries out sewing up (for example, referring to patent
Document 1).
Patent documentation 1: Japanese Unexamined Patent Publication 2007-195806 publication
It addition, about the front reference position F and rear reference position R of fillet sewing machine,
In order to also be able to the sewing of the long filler rod cloth of reply, it is set in the conveying direction with to a certain degree
The position separated.Therefore, if by the filler rod cloth of normal length and front reference position F and after
Reference position R carries out para-position respectively, then in the case of rear reference position R carries out para-position,
The placement location of dress material is in very rear (away from sewing position) compared with front reference position F.
That is, if the past reference position F distance to sewing position N being set to Fc, will be from
Rear reference position R distance to sewing position N is set to Rc, the seam will implemented dress material
Length processed is set to c, then in the case of front reference position F, if conveying from placement location
Fc, then sewing starts, in the case of rear reference position R, if defeated from placement location
Send (Rc-c), then sewing starts.
The peristome of the aforesaid supply carrying out lining cloth S is arranged at front reference position F, so that
Must front reference position F and rear reference position R any in the case of all can carry out lining cloth
Supply, when extracting out end, front with sewing starting side length a from this peristome
Wait, so that the big presser feet keeping the dress material being positioned over front reference position F can
Catch lining cloth.
Under above-mentioned premise, if carrying out the confession of lining cloth S in the sewing of rear reference position R
Give, then big presser feet dress material kept, to from the peristome being positioned at front reference position F
The lining cloth S extracted out carries out keeping and starts conveying, and therefore lining cloth S is from non-compared with filler rod cloth
The most forward position starts to extract out.Therefore, lining cloth S is to exceed the length needed (in Fig. 9
Oblique line portion) sew up, thus need to be carried out additionally by manual work after sewing completes
The excision of lining cloth S.
Although additionally, above-mentioned problem can be by being set in more front side by rear reference position R
And alleviate, but sewing length c is only capable of in the range of (Rc-Fc) and carries out, because of
The scope of the length of the filler rod cloth that this can sew narrows, the most in fact by rear reference position R
The way being set in more front side is difficult.
Summary of the invention
It is an object of the invention to provide a kind of sewing machine, this sewing machine enters in rear reference position
The excision operation of extra lining cloth can be need not during row sewing.
(1)
A kind of fillet sewing machine, it is characterised in that possess:
Big presser feet feed mechanism, it has big presser feet, this big presser feet from top to being placed in work
The dress material of station presses, and carries towards sewing position;
Sewing machine electromotor, it is for sewing described dress material;
Lining cloth feedway, the roller being wound with lining cloth is carried out by it in the lower section of described workbench
Keep, described lining cloth is supplied from the peristome of the upper surface of described workbench;And
Controlling device, it corresponding to being configured at the upper surface at described workbench by described dress material
The front reference position of set, to make described dress material sewing starting position para-position or make described
Which in the rear reference position of the sewing finishing position para-position of dress material, and for being carried
Described dress material sews to described sewing finishing position from described sewing starting position,
Described lining cloth feedway possesses actuator, and this actuator is to described big presser feet
Conveying can supply the state of described lining cloth and switch over the state that can not supply described lining cloth,
In the case of described control device reference position in the rear configures described dress material, control
The state switching carried out by described actuator, so that relative to the institute carried by described big presser feet
State the para-position that dress material carries out the sewing starting position of described lining cloth.
(2)
In the fillet sewing machine that above-mentioned (1) is recorded, it is characterised in that
The described actuator of described lining cloth feedway is for the conveying energy with described big presser feet
The described lining cloth of the state of supply, stops state and the releasing of supply at the described big presser feet of antagonism
The state of this prevention switches over.
(3)
In the fillet sewing machine that above-mentioned (1) is recorded, it is characterised in that
The described actuator of described lining cloth feedway, the conveying of adjoint described big presser feet is by institute
State lining cloth to extract out to the position that can supply.
(4)
In above-mentioned (1) to the fillet sewing machine recorded any one of (3), it is special
Levy and be,
Described control device controls this big presser feet feed mechanism, so that by described big presser feet
When keeping and start to carry described lining cloth, described big presser feet feed mechanism the transporting velocity produced
Reduce or stop.
(5)
In above-mentioned (1) to the fillet sewing machine recorded any one of (4), it is special
Levy and be,
Possessing length configuration part, the length of the described lining cloth of supply is carried out by this length configuration part
Set,
Described lining cloth feedway has cutting portion, the described lining cloth that this cutting portion will be supplied
Cut off,
If described lining cloth being pulled out the described length set out by described big presser feet, then described
Control device and control described cutting portion to be cut off by described lining cloth.
(6)
In the fillet sewing machine that above-mentioned (5) are recorded, it is characterised in that
Described control device controls described big presser feet feed mechanism, so that before sewing starts
First transporting velocity of described dress material start with sewing after the second transporting velocity of described dress material
Compare and become at a high speed,
Described control device,
According to the length by the described lining cloth set by described length configuration part, it is determined that by described
Whether the cut-out of the described lining cloth that cutting portion is carried out is carried out before described sewing starts,
In the case of being breaking at and carry out before described sewing starts of described lining cloth, control described
Big presser feet feed mechanism, so that the transporting velocity during cut-out of described lining cloth is first defeated with described
Send speed to compare and become low speed.
The effect of invention
In the present invention, control device corresponding to dress material is configured at front reference position or after
Which in reference position, controls the actuator of lining cloth feedway, with for by big presser feet
The dress material of conveying carries out the para-position of the sewing starting position of lining cloth, therefore, in front reference position and
In the case of any one in rear reference position sews, can be relative to dress material suitably
Position supply lining cloth, even if in the case of rear reference position sews, it is also possible to suppression
Supply extra lining cloth.Further, thereby, it is possible to need not the excision of the extra lining cloth after sewing
Operation.
Accompanying drawing explanation
Fig. 1 is the oblique view of the fillet sewing machine involved by present embodiment.
Fig. 2 is the side view of the fillet sewing machine of Fig. 1.
Fig. 3 is the block diagram of the control system of the fillet sewing machine representing Fig. 1.
Fig. 4 is the oblique view of lining cloth feedway.
Fig. 5 is the front view of lining cloth feedway.
Fig. 6 is the sectional view of the V-V line along Fig. 4.
Fig. 7 is the sectional view of the lining cloth feedway of the state of the supply that can carry out lining cloth.
Fig. 8 is the sectional view of the lining cloth feedway of the state of the supply that can not carry out lining cloth.
Fig. 9 is the explanation of the position relationship of the lining cloth representing front reference position and rear reference position
Figure.
Figure 10 is the sequential chart comprising the sewing action that lining cloth supply controls.
Figure 11 is the flow chart comprising the sewing action that lining cloth supply controls.
Figure 12 is the seam of the relation between the parameter regulation of the length representing lining cloth and action timing
The sequential chart that braking is made.
Figure 13 is the sequential chart comprising the sewing action that the supply of other lining cloth controls.
Figure 14 is the sequential chart comprising the sewing action that the supply of other lining cloth controls.
Figure 15 is the flow chart of the sewing action that the lining cloth supply comprising Figure 14 controls.
Figure 16 is the sequential chart comprising the sewing action that the supply of other lining cloth controls.
The explanation of label
10 fillet sewing machines
11 workbench
12 hemming foot
13 suture needles
14 movable cutting knifes
15 needle plates
16 sewing machine electromotors
20 big presser feet feed mechanisms
21 big presser feets
25 presser foot motor
40 lining cloth feedwaies
41 lining cloth maintaining parts
42 guide portion
44 drive divisions
46 state switching parts
48 cutting portions
60 control device
61 CPU
62 memorizeies
64 display floaters
65 configuration switch (length configuration part)
68 operating pedals
90 bevel tool mechanisms
111 peristomes
251 encoders
441 bracers
442 active push rolls
443 driven push rolls
444 extract motor out
462 unclamp with cylinder (actuator)
463 lockings are with cylinder (actuator)
481 movable cutting knifes
482 fixed cutting tools
483 cutting knife cylinders
The main cloth of C (dress material)
The front reference position of F
N sewing position
Reference position after R
S lining cloth
Sr roller
Detailed description of the invention
[overall structure of fillet sewing machine]
Below, based on Fig. 1 to Figure 11, to the filler rod as embodiments of the present invention
Sewing machine 10 illustrates.Fig. 1 would indicate that the overall outline knot of fillet sewing machine 10
The oblique view of structure illustrates, Fig. 2 is the front view of fillet sewing machine 10, and Fig. 3 is to represent
The block diagram of the control system of fillet sewing machine 10.Additionally, in the present embodiment, if
For determining the direction in each portion of sewing machine 10 on the basis of the XYZ axle shown in each figure.?
Under the state be arranged at horizontal plane by sewing machine 10, Z-direction represents becomes vertical
Direction, X-direction represents level and the direction consistent with cloth direction of feed, Y direction table
Show level and the direction orthogonal with X-direction.
It addition, will be located in X-direction, big presser feet feed mechanism 20 described later sewing time defeated
The direction (conveyance direction downstream side) sending dress material is set to front, is set to by conveying direction upstream side
Rear.
This fillet sewing machine 10 possesses: as the workbench 11 of mounting table, its become by
Filler rod cloth and lining cloth S carry out the operation post of the sewing sewed up with the main cloth C as dress material;
Labelling irradiation unit 30, it would indicate that the seam becoming placed main cloth C of workbench 11
The front reference position of benchmark processed and the some labelling of rear reference position irradiate on workbench 11;Make
For the big presser feet feed mechanism 20 of cloth feeding mechanism, main cloth C is kept by it, and
And carry out the feeding of main cloth C;Hemming foot mechanism, it makes hemming foot 12 lift, is somebody's turn to do
Hemming foot 12 is for the filler rod cloth (omitting diagram) of strip that will sew up with main cloth C
Turn back in width both ends;Suture needle reciprocating mechanism, its by two suture needles 13 to by
Big presser feet feed mechanism 20 is carried out falling pin along the main cloth C of X-direction feeding;Cutter mechanism,
It makes movable cutting knife 14 lift, at main cloth C and filler rod cloth in the front side of two suture needles 13
Form the joint-cutting of linearity;Container mechanism, its catch suture respectively from each suture needle 13 and with roll off the production line
It is wound;Sewing machine stand 80, it is arranged on workbench 11, suture needle is moved up and down machine
Structure and cutter mechanism storage keep;Bevel tool mechanism 90, it is the becoming of joint-cutting of linearity
The position at two ends forms the joint-cutting of substantially V shape;Lining cloth feedway 40, it is at workbench
The roller Sr being wound with lining cloth S is kept by the lower section of 11, by the end, front of lining cloth S from
The peristome 111 of the upper surface of workbench 11 is extracted out;And control device 60, on it is carried out
State the action control of each structure.
Additionally, above-mentioned fillet sewing machine 10 is equivalent to the sewing sewing of so-called automatic strip-embedding
Machine, i.e. if starting sewing, the most do not require other input operation, according to set in advance
Various parameters needed for filler rod carry out a series of sewing action.
Below, each portion is described in detail.
[workbench and sewing machine stand]
About workbench 11, its upper surface is parallel with X-Y plane, when level
Use.And, at the needle downing position 15a formed by suture needle 13 of workbench 11, pin is installed
Plate 15.Being formed at needle plate 15: pin hole, two suture needles 13 are inserted by respectively;And
Slit, the movable cutting knife 14 of cutter mechanism is inserted by it.
Base portion 81 it addition, be formed with recess on workbench 11, to sewing machine stand 80
Receive.Further, at workbench 11, in the cloth direction of feed downstream of sewing machine stand 80
Side is configured with big presser feet feed mechanism 20 and bevel tool mechanism 90, in cloth direction of feed upstream
Side is configured with hemming foot mechanism (omitting diagram in addition to hemming foot 12).
It addition, when the sewing operation of fillet sewing machine 10, after workbench 11
End side operator stands up and carries out the placement operation of main cloth C.
Sewing machine stand 80 is mainly made up of components described below: base portion 81, it is arranged at workbench
11;Longitudinal body portion 82, it is uprightly arranged from base portion 81;And arm 83, it is from vertical
Extended to the upper water level land in body portion 82.
And, it is configured with sewing machine electromotor 16 in the bottom of sewing machine stand 80, in base portion
The inside of 81, transmits the lower axle of rotary driving force of container mechanism with edge from sewing machine electromotor 16
The state of Y direction is supported, and in the inside of arm 83, transmits from sewing machine electromotor 16
The upper shaft moving up and down driving force of suture needle reciprocating mechanism is with the state quilt along Y direction
Support.
Belt wheel is had in upper shaft and lower axle fixed equipment respectively, and by indulging at sewing machine stand 80
The Timing Belt passed in body portion 82 links.
[suture needle reciprocating mechanism]
Suture needle reciprocating mechanism is made up of known structure, has: two suture needles 13, it
Constitute two pins;Two needle bars, two respective suture needles of pin 13 are entered by they in bottom
Row keeps;Upper and lower metal bearing, each needle bar is slidingly supported by along its length;
Needle bar clasps portion, and it keeps two needle bars simultaneously;Sewing machine electromotor 16, it becomes needle bar
Move up and down driving source;Upper shaft, it is rotated driving by this sewing machine electromotor 16;Rotate
Hammer, it is fixedly connected with the one end of upper shaft, is rotated;And toggle-action lever, one
Linking from center of rotation eccentric position of end and rotary hammer, and the other end and needle bar holder
Portion of holding links.
Being configured to, if upper shaft rotates, then rotary hammer rotates similarly, toggle-action lever
One end centered by upper shaft, carry out circular motion, in the other end, only by one end circle fortune
The mobile composition of dynamic Z-direction is transferred to needle bar and clasps portion and make each needle bar carry out on reciprocal
Lower movement.
And, for the main cloth C carried along X-direction and filler rod cloth, formed along X-axis
The stitching of the linearity in direction.
[cutter mechanism]
Cutter mechanism possesses: movable cutting knife 14, and it forms the joint-cutting of linearity;Cutting knife rod,
It possesses movable cutting knife 14 in bottom, and can be supported up or down in arm 83;
Cutting knife motor 17, it becomes the driving source moved up and down of cutting knife rod;And transmission mechanism,
Rotary driving force from cutting knife motor 17 is converted to the reciprocal driving of above-below direction by it
Power and transmit.
That is, cutting knife motor 17 carries out rotating driving together with the feed motion of main cloth C,
Make movable cutting knife 14 move up and down by transmission mechanism, be concatenated to form corresponding with cutting knife width
Joint-cutting and form the joint-cutting of linearity.
The blade tip of movable cutting knife 14 is formed along X-direction, for carry along X-direction
Main cloth C and filler rod cloth and form joint-cutting along X-direction.
[container mechanism]
Container mechanism is arranged in the base portion 81 of sewing machine stand 80.This container mechanism possesses: two
Individual horizontal container, they are corresponding with two suture needles 13 respectively;Still gear, it is arranged at each level
The rotary shaft of still;And transmission gear, its fixed equipment, in lower axle, is executed respectively to each still gear
Add rotary driving force.
Lower axle passes through Timing Belt, is applied in rotation from the output shaft of sewing machine electromotor 16 and drives
Power.It is configured to, drives if lower axle carries out rotating, then pass to still gear via each transmission gear
Pass rotary driving force, make each horizontal container rotate via still axle.Each horizontal container is in suture needle 13
Front end subordinate when being down to the downside of needle plate 15, catch suture from suture needle, made by rotation
Horizontal container insertions that make to roll off the production line through the wire loop of suture, is carried out suture and the work of winding of rolling off the production line
Industry.
[hemming foot mechanism]
Hemming foot mechanism has: hemming foot 12, and it is seen from the conveying direction of main cloth C
The section shape observed is T-shaped, is set to wind filler rod cloth and send along its length;
And supporting mechanism (omitting diagram), it liftably supports hemming foot 12.
Above-mentioned hemming foot 12 is made up of base plate and riser, and this base plate is upper with workbench 11
Surface is relative, and this riser is the most uprightly arranged with the upper surface of this flat board, when section view is observed
Form the shape of T-shaped.
It addition, hemming foot 12 is configured at the rear of suture needle 13, decline at hemming foot 12
Time, supported by supporting mechanism in the way of the state of suture needle 13 becoming its leading section.
Supporting mechanism possesses: not shown cylinder, and it becomes the lifting action of hemming foot 12
Driving source;Electromagnetic valve 18, it drives this cylinder;And multiple gonnecting rod body, they are by gas
The driving force of cylinder is converted to the locomotivity of above-below direction and applies to hemming foot 12.
And, when sewing, hemming foot mechanism makes hemming foot 12 decline by cylinder,
By presser feet 21 co-operating big with a pair of big presser feet feed mechanism 20 described later to become
For the mode of section shape of hemming foot 12 by the Y direction both ends of filler rod cloth to crimping
The upper surface of the base plate of presser feet 12 turn back after state, i.e. parcel hemming foot 12 and to fall
T-shaped carry out profiling after state under kept filler rod cloth by a pair big presser feet 21.Further, as
The big presser feet 21 of fruit advances, then filler rod cloth is maintaining profiling in the constant feelings of the state of T-shaped
Skid off from hemming foot 12 under condition and forwards carry together with main cloth C, at filler rod cloth
Base plate along hemming foot 12 is turned back and is become double both ends, carries out falling pin respectively and enters
Row sewing up to main cloth C.
[big presser feet feed mechanism]
Big presser feet feed mechanism 20 possesses: a pair big presser feet 21 (one of them omits diagram),
They are pressurized from above by main cloth C in the position of the both sides across suture needle 13;Supporter 22,
It liftably supports these big presser feets 21;Cylinder 23, it makes big presser feet 21 relative to support
Body 22 vertically moves;Electromagnetic valve 24, it controls the driving of cylinder 23;Presser foot motor
25, it makes the main cloth C pressed by big presser feet 21 move along cloth direction of feed;And rolling
Screw mechanism 26, the rotary driving force of presser foot motor 25 is transformed to along X-direction by it
Linear driving force and be transferred to supporter 22.
Each big presser feet 21 is wedge-like when section view is observed and is oblong-shaped when top view
Flat board, length direction is set under the state of X-direction by supporter 22 by each leisure
Support.And, changeable, in upper position in two upper and lower positions by driving of cylinder 23
Time separate from the upper surface of workbench 11, drop to and the upper surface of workbench 11 in lower position
The most close.
Ball screw framework 26 is movably supported support along X-direction on workbench 11
Body 22, about the rearward end of the big presser feet 21 of two supported by supporter 22, its movable model
Enclose and carried out following setting, i.e. near the rearward end of workbench 11 to suture needle 13
Move till comparing the vicinity of the bevel tool mechanism 90 being positioned at front side.
[bevel tool mechanism]
Bevel tool mechanism 90 is in the lower section of workbench 11 and is configured at big presser feet feeding machine
The big presser feet 21 of structure 20 by path, by utilizing big presser feet feed mechanism 20, make by
The bevel tool 91 of a pair cutting knife 91a, 91b composition is from below to the work being delivered to bevel tool 91
The main cloth C of industry position penetrates, thus the position becoming two ends of the joint-cutting at linearity
Put the joint-cutting V forming substantially V shape.
That is, bevel tool mechanism 90 possesses: cylinder 92, and it makes bevel tool 91 move up and down;
Electromagnetic valve 93, it carries out the driving of cylinder 92;And driving motor 94, it is by cutting knife
91a moves location along X-direction.
Its section shape viewed from above of above-mentioned bevel tool 91 is formed as V shape, logical
Cross and from below each main cloth is penetrated, thus form the joint-cutting of V shape.
That is, the main cloth C of the joint-cutting of stitching and linearity it is formed with, if entered by big presser feet
The rule being positioned at downstream compared with movable cutting knife 14 of cloth direction of feed it are delivered to mechanism 20
Location is put, then by driving the driving of motor 94 that cutting knife 91a is positioned at the one of joint-cutting
After the lower position of side, make two cutting knifes 91a, 91b increase, form two V shape
Joint-cutting.
[labelling irradiation unit]
Labelling irradiation unit 30 possesses: the gripper shoe 31 of strip, it is from sewing machine stand 80
End, the front upper surface of arm 83 towards cloth direction of feed upstream side with cantilever beam state
Extended;Belt wheel 32,32 used for conveyer belt, they are respectively arranged at the one of gripper shoe 31
End and the other end;Conveyer belt 33, it is erected between two belt wheels 32,32;As
The target positioning motor 34 of irradiation position driver element, it is to rotate a belt wheel 32 to drive
Dynamic stepping motor;And target-position display 35, it is fixed on conveyer belt 33, logical
Look over so as to check and mark the rotation of positioning motor 34 and at random position along cloth direction of feed.
Target-position display 35, such as, possess LED, LASER Light Source etc., such as by straight line
The point-like light of shape is i.e. put labelling and is irradiated to vertical lower.
This labelling irradiation unit 30, along in the needle downing position 15a of two suture needles 13
Between point and along the line of X-direction support target position indicator 35, enable to
The scope of the cloth direction of feed upstream side that needle downing position 15a compares is irradiated.
Specifically, labelling irradiation unit 30 is at the needle downing position 15a with two suture needles 13
The rear that (sewing position) is compared, in order to represent front reference position F and rear reference position R
And carrying out the irradiation of a labelling, front reference position F is used for carrying out at main cloth C and filler rod cloth
The para-position of the sewing starting position of the predetermined two lines mark implemented, rear reference position R is used for
Carry out the para-position of the sewing finishing position of two lines mark.Additionally, front reference position F and rear base
Level is put R and is all in sewing position distance is known and fixing position, with seam
Position processed distance record is in the memorizer controlling device 60.
And, when these reference positions are indicated to the operator of sewing machine, pass through
The driving of target positioning motor 34, is delivered to set in advance by target-position display 35
Front reference position F or rear reference position R, and carry out the irradiation of a labelling.
Thus, the operator of sewing machine, by will be labeled in main cloth C on workbench 11
Reference position with some labelling irradiation position be directed at such that it is able to main cloth is joined with suitable
Put and place.
[lining cloth feedway]
Fig. 4 is the oblique view of lining cloth feedway 40, and Fig. 5 is front view, and Fig. 6 is along figure
The sectional view of the V-V line of 4.
As shown in these figures, lining cloth feedway 40 possesses: lining cloth maintaining part 41, and it can turn
Dynamicly the roller Sr after the lining cloth S of winding banding is kept;Guide portion 42, it is from lining cloth
The lining cloth S of banding is guided till the peristome 111 of maintaining part 41 to workbench 11;Extraction is driven
Dynamic portion 44, the lining cloth S of banding is drawn to peristome 111 by it;State switching part 46, its
Conveying with big presser feet 21 is concomitantly to stoping the state of supply lining cloth S and releasing this prevention
State switches over;And cutting portion 48, its near peristome 111 by the lining of banding
Cloth S cuts off.
Lining cloth maintaining part 41 is positioned at the bottom of lining cloth feedway 40, has: roller cover plate 411,
It is pivotably supported roller Sr around Y-axis;And roller installing plate 412, it is by this roller cover plate 411
It is fixed on workbench 11.
Roller Sr is the roller wound by the lining cloth S of banding for no reason, when supply, from opening
After oral area 111 supplies required Length Quantity, cutting portion 48 described later cut off.
Guide portion 42 possesses: flat first cross-guides 421, and it is put down along Y-Z
Face;Flat second cross-guides 422, it is close with this first cross-guides 421
Relatively, along Y-Z plane;Flat 3rd cross-guides 423, it intersects from first
The upper end of guiding piece 421 towards front tiltedly on peristome 111;Flat 4th intersection is drawn
Guiding element 424, its upper surface with the 3rd cross-guides 423 is close to relative;And two panels
Guided plate 425,426, they are arranged on the third and fourth cross-guides 423,424 and open
Between oral area 111.
First~the 4th cross-guides 421~424 be all width be more than lining cloth S metal put down
Plate.
And, the bottom of the first cross-guides 421 forwards bends, its end, front
It is bent to form in the way of downward.And, in the end, front being bent to form downward
Opening is formed with the slit along Y direction.
The bottom of the second cross-guides 422 is in the bending with the first cross-guides 421
The roughly the same height in portion rearward bends, the upper end and first of the second cross-guides 422
The upper end of cross-guides 421 is compared and is extend out to top, and forwards bends.
First cross-guides 421 and the second cross-guides 422, is separating gap and close
The cross-guides pedestal of state switching part 46 described later it is fixedly supported under relative state
461。
From the lining cloth S of the banding that roller Sr extracts out, through the slit of the first cross-guides 421,
Draw through being intersected by second the first cross-guides 421 and the second cross-guides 422
The bending section of the upper end of guiding element 422 guides to the 3rd and the 4th cross-guides 423,424
Rearward end.
3rd cross-guides 423 and the 4th cross-guides 424 are being arranged above and below and close
Under relative state, it is fixedly supported to extract out a bracer 441 of drive division 44.
The rearward end of the 3rd and the 4th cross-guides 423,424 and the second cross-guides
The upper end of 422 is close, hands in the upper end of the second cross-guides 422 and the 3rd and the 4th
Between the rearward end of fork guiding piece 423,424, it is configured with the master of extraction drive division 44 described later
Dynamic push rolls 442.And, this active push rolls 442 is configured to, and outer peripheral face is handed over from second
Fork guiding piece 422 crosses over the lining cloth S contact to the 3rd and the 4th cross-guides 423,424.
Lining cloth S after first and second cross-guides 421,422, by the 3rd and
Four cross-guides 423,424 guide the near-end to peristome 111.
There is workbench 11 in the extended line of the 3rd and the 4th cross-guides 423,424
Peristome 111, be configured with two panels guided plate 425,426 at its near-end.These guided plates
425,426 is to open with the 3rd and the 4th cross-guides 423,424 side, along with close to opening
Oral area 111 and the mode fixed equipment that becomes narrow gradually are in the lower face side of workbench 11.As above
Described, two panels guided plate 425,426 is that the 3rd and the 4th cross-guides 423,424 side is beaten
Open, and the configuration become narrow gradually, the most reliably will be through the 3rd and the 4th cross-guides
423, the lining cloth S after 424 guides to peristome 111.
Additionally, the 3rd and the 4th cross-guides 423,424 and two panels guided plate 425,
Between 426, it is configured with movable cutting knife 481 and the fixed cutting tool 482 of cutting portion 48.
Extracting drive division 44 out to possess: a bracer 441, it is above lining cloth maintaining part 41,
Supported by workbench 11 is fixing;Actively push rolls 442, it is in the rearward end of a bracer 441,
It is rotatably supported around Y-axis;Driven push rolls 443, it is by aforesaid cross-guides base
Seat 461 is pivotably supported around Y-axis;Extracting motor 444 out, it becomes the extraction of lining cloth S
The driving source of action;Motor mounting plate 445, it is fixed on workbench 11, supports and extract electricity out
Motivation 444;Drive sprocket 446, it is arranged at the output shaft extracting motor 444 out;Driven
Sprocket wheel 447, it links with one heart with actively push rolls 442;And Timing Belt 448, its
It is located between drive sprocket 446 and driven sprocket 447.
Extracting drive division 44 out and be by the mechanism of following feed motion, this feed motion makes from lining
The end, front of the lining cloth S of the roller Sr pull-out of cloth maintaining part 41 becomes opening from workbench 11
Oral area 111 stretches out the state of the length of regulation.If lining cloth S from peristome 111 with necessarily
The length of degree extend out to outside, then lining cloth S by with the lower surface of big presser feet 21 or big
The friction of the lower surface of the dress material that presser feet 21 is kept is captured and defeated together with this big presser feet 21
Send.Extract the regulation of the end, front of the lining cloth S that drive division 44 is extracted out from peristome 111 out
Length, represents that big presser feet 21 can catch lining cloth S and enough needed for pulling out along conveying direction
Length.
That is, this extraction drive division 44 only carries out the extraction of end, front of lining cloth S, not opposite joint
The conveying of the lining cloth S in system is worked.
Additionally, the peristome 111 extracted out by lining cloth S, it is formed at the upper surface of workbench 11
Front reference position.
At above-mentioned extraction drive division 44, extract the moment of torsion of motor 444 out from drive sprocket 446
It is transferred to driven sprocket 447 via Timing Belt 448, makes actively push rolls 442 rotate.
The diameter of driven push rolls 443, less than actively push rolls 442, becomes and is sent into this active
The configuration that the top of the outer peripheral face of roller 442 can abut.The intersection supporting driven push rolls 443 is drawn
Guiding element pedestal 461 is can put around Y-axis in the anterior position compared with this driven push rolls 443
Dynamic mode is installed on a bracer 441.Thus, driven push rolls 443 is the most swingable,
Can be in the state abutted with the outer peripheral face of active push rolls 442 and the state separated upward
Between switching position.
Additionally, when lining cloth S is delivered to peristome 111, driven push rolls 443 due to
Cross-guides pedestal 461 and the deadweight of driven push rolls 443 and be in and actively push rolls
The state of 442 contacts, actively push rolls 442 and driven push rolls 443 are protected with suitable load
Holding lining cloth S, actively push rolls 442 does not dallies and can carry lining cloth S.
State switching part 46 possesses: cross-guides pedestal 461, and it is driven by aforesaid extraction
A bracer 441 in dynamic portion 44 supports swingably;Unclamping and use cylinder 462, it is via intersection
Driven push rolls 443 is boosted by guiding piece pedestal 461 upward;Locking cylinder 463, its
Via cross-guides pedestal 461, driven push rolls 443 is pressed downwards;And cylinder body base
Seat 464, it supports each cylinder 462,463.
Cross-guides pedestal 461 possesses: main part 461a, it is along Y-Z plane
Rectangular flat;A pair wrist 461b, they are from the Y of the front surface upper end of main part 461a
Direction of principal axis both ends are forwards stretched out;And abutting plate 461c, it is arranged at main part 461a
Upper end, rear surface near, abut with the plunger of cylinder 462 with unclamping.
And, the leading section of a pair wrist 461b around Y-axis rotationally with extract out drive division
The bracer 441 of 44 links, the pars intermedia of a pair wrist 461b be individually pivotably supported from
The both ends of dynamic push rolls 443.
It addition, main part 461a keeps the first cross-guides 421 and in its front-surface side
Two cross-guides 422.First cross-guides 421 and the second cross-guides 422 are with main
The bottom of body 461a is compared and is stretched out downwards.
Unclamp with cylinder 462 so that the state that plunger can protrude upward is fixedly supported to cylinder body
Pedestal 464.And, cross-guides pedestal 461 from the rear surface of main part 461a
The abutting plate 461c that end is rearward stretched out is configured at the top unclamped with the plunger of cylinder 462,
By the protrusion of this plunger, it is possible to via abutting plate 461c by cross-guides pedestal 461
Rearward end boosts upward.
Its result, as shown in Figure 7, it is possible to make by the driven feeding of a pair wrist 461b support
Roller 443 separates from active push rolls 442, it is possible to by lining cloth S from by these rollers 442,443
The state of constraint is unclamped.When lining cloth S is caught by big presser feet 21 and carries, it is set to above-mentioned
Releasing orientation so that each roller 442,443 does not applies resistance to the lining cloth S of pull-out.
Locking cylinder 463 is to be fixedly supported to cylinder body by the state that plunger forwards can protrude
Pedestal 464.And, from the bottom of the main part 461a of cross-guides pedestal 461 to
Before the second cross-guides 422 that lower section is stretched out is configured at the plunger of locking cylinder 463
Side, by the protrusion of this plunger, it is possible to via the second cross-guides 422 by cross-guides
The rearward end of pedestal 461 is pressed downwards.
Its result, as shown in Figure 8, it is possible to make by the driven feeding of a pair wrist 461b support
Roller 443 crimps with actively push rolls 442, it is possible to resist big presser feet 21 and to these rollers 442,
The lining cloth S passed between 443 retrains.
As it has been described above, be set to plunger fallback state, by locking by unclamping with cylinder 462
It is set to plunger protruding state with cylinder 463, thus becomes driven push rolls 443 and be actively sent into
The state of roller 442 crimping, it is possible to " can not supply condition " or " resistance be formed for lining cloth S
The only state of supply ".
It addition, be set to plunger protruding state with cylinder 462, by locking gas by unclamping
Cylinder 463 is set to plunger fallback state, thus becomes the shape that driven push rolls 443 separates upward
State, it is possible to " state that can supply " or " releasing the state stoped " is formed for lining cloth S.
It addition, after by unclamping and all be set to plunger with cylinder 462 and locking cylinder 463
Move back state, thus become driven push rolls 443 and contacted with active push rolls 442 by deadweight
State, this state is set to " neutral condition ".
That is, use cylinder 462 and locking cylinder 463 are unclamped as " to big presser feet 21
The conveying state that can supply lining cloth S and the actuator that switches over of the state that can not supply "
Work.
Cutting portion 48 possesses: movable cutting knife 481, and it is extracting a bracer of drive division 44 out
Blade tip is lifted upward by the upper front end portion of 441;Fixed cutting tool 482, it makes
The lower surface of workbench 11 it is fixed under the state that blade tip is relative with movable cutting knife 481;And
Cutting knife cylinder 483, its movable cutting knife applying to be equipped on the upper front end portion of a bracer 441
The lifting action of 481.
As illustrated as the former, movable cutting knife 481 and fixed cutting tool 482 are configured at third and fourth
Between leading section and the rearward end of two panels guided plate 425,426 of cross-guides 423,424,
By the vertical motion of movable cutting knife 481, the lining cloth S passed between which can be cut off.
[control system of fillet sewing machine]
As it is shown on figure 3, have via not shown imput output circuit connection controlling device 60:
Display floater 64, the various settings relevant with sewing, the state of current sewing machine are entered by it
Row display;Configuration switch 65, it is attached to display floater 64, as being used for carrying out various setting
Fixed picture and selecting, for carrying out the setting input block of the input of order, numerical value;And behaviour
Make pedal 68, the beginning of its input sewing.
Operating pedal 68 is by operation of entering into, and inputs the driving instruction of sewing action to control
The unit of device 60 processed.That is, entering into if carried out operating pedal 68, then control device
60 carry out starting the action control of sewing.
From configuration switch 65, in the various parameters for carrying out filler rod, such as, sewing
Spacing, sewing machine electromotor 16 rotary speed on the basis of, operator carry out following etc.
Setting, i.e. parameter when lining cloth S is sewed up the i.e. sewing of filler rod shown in Fig. 9
Length c, it is which in benchmark, rear benchmark before the placing of main cloth C and filler rod cloth is held
Row, from the leading section of lining cloth S length to sewing starting position i.e. to sew starting side long
Degree a, long from the rearward end of the lining cloth S i.e. sewing finishing side of length to sewing finishing position
Degree b.
Additionally, sewing length c, sewing starting side length a and the conjunction of sewing finishing side length b
Evaluation is equivalent to carry out the length of the lining cloth S supplied, and the most above-mentioned configuration switch 65 is as " right
The length configuration part that the length of described lining cloth to be supplied is set " work.
Additionally, distance Fc that the past reference position F shown in Fig. 9 is to sewing position N
And be fixed value from rear reference position R distance Rc to sewing position N, control device
60 storages all the time have this value.
It addition, control device 60 via each driver 16a, 25a, 17a, 94a, 34a,
444a connects the sewing machine electromotor 16 of the control object becoming this control device 60, presser feet
Motor 25, cutting knife motor 17, the driving motor 94 of bevel tool, target location is electronic
Machine 34, extraction motor 444.
It addition, be attached to the encoder that its rotation amount is detected in presser foot motor 25
251, this encoder 251 via to its output enumerator 251a of counting of pulse with control
Device 60 processed connects.
It addition, control device 60 via driver 18a, 24a, 93a, 54a, 26a,
27a connects to be had the cylinder moved up and down carrying out hemming foot 12, carry out big presser feet 21
Lifting cylinder 23, carry out the cylinder 92 of the lifting of bevel tool 91, lining cloth feedway 40
Unclamp and control with the work of cylinder 462, locking cylinder 463 and cutting knife cylinder 483
The electromagnetic valve 18,24,93,465,466,484 of system.
Further, there is target-position display 35 at control device 60 via the connection of driver 35a
Light source.
Control device 60 to possess: CPU 61, it carries out various control;And memorizer 62,
It is written with the described later various functions of fillet sewing machine 10, makes the control of action executing
Program, control data or various stitch data.
Above-mentioned memorizer 62 store all from configuration switch 65 input be used for carry out filler rod
(sewing spacing, the rotary speed of sewing machine electromotor 16, is by master to the various parameters of sewing
Which execution in benchmark, rear benchmark before the placement of cloth C and filler rod cloth, lining cloth S's
Sewing starting side length a, the setting of sewing finishing side length b etc. of lining cloth S).That is, deposit
Reservoir 62 works as memory element.
Above-mentioned CPU 61 is by being stored in the control program of ROM 62, in order to will be at rear benchmark
In the case of the position R main cloth C of placement and filler rod cloth, lining cloth S is with extra length extraction
The problem carrying out sewing up eliminates, when the sewing of rear reference position R, at suitable timing control
System is unclamped with cylinder 462 and locking cylinder 463, by for lining cloth S from " stoping supply
State " switch to " release stop state ", thus perform the end, front of lining cloth S
The lining cloth supply carrying out para-position relative to dress material controls.
[the sewing action that the lining cloth supply comprising rear reference position controls]
In the case of sewing about being included in above-mentioned rear reference position R configuration dress material
Lining cloth supply controls at interior sewing action control, by sequential chart and the stream of Figure 11 of Figure 10
Journey figure is described in detail.
Additionally, premised on following situation, i.e. lining cloth S before sewing starts, its front
End is forwards extracted out from peristome 111 with sewing starting side length a (with reference to Fig. 9), will
Unclamping of lining cloth feedway 40 controls to be plunger fallback state with cylinder 462, is used by locking
Cylinder 463 controls to be plunger protruding state, and driven push rolls 443 is in and stops lining cloth S's
The state (state of Fig. 8) of supply.
When above-mentioned, if from operator's opening by operating pedal 68 input sewing
Begin, then the CPU 61 of control device 60 controls target positioning motor 34 and target location shows
Show device 35, the rear reference position of the upper surface of workbench 11 is irradiated (step S1).
And, the sewing finishing position of dress material is pointed to rear reference position R and puts by operator
It is placed on workbench 11, if carried out the behaviour that enters into again representing the operating pedal 68 placed
Make (step S3), then CPU 61 controls cylinder 23 and makes big presser feet 21 decline, at rear base
Level puts holding dress material (step S5).
Further, CPU 61 starts the driving of presser foot motor 25, starts the sewing to dress material
The conveying (step S7, Figure 10: T1) of position N.
Additionally, the CPU 61 controlling device 60 controls the presser feet electricity of big presser feet feed mechanism 20
Motivation 25, so that first transporting velocity of dress material of (empty feeding) becomes before sewing starts
At a high speed, the second transporting velocity of the dress material after sewing starts becomes low speed.That is, from starting conveying
To the conveying started sewing to be carried out at high speed.
It follows that CPU 61 is according to the step-by-step counting of the encoder 251 of presser foot motor 25
Value judges whether dress material arrives lining cloth supply position (step S9).Owing to being the sewing of dress material
Starting position has arrived the state of peristome 111 (front reference position), therefore lining cloth supply position
Put by the most front with distance (Rc-c-Fc) starting from conveying and then judge.
If dress material does not arrive lining cloth supply position, then repeat judgement, if arrived
(Figure 10: T2), then CPU 61 will unclamp and control to be plunger protruding state with cylinder 462,
Controlling to be plunger fallback state by locking cylinder 463, driven push rolls 443 becomes upward
The state separated, switch to lining cloth S supply " release stop state " (Fig. 7's
State, step S11).
Thus, the constraint that lining cloth S is carried out by driven push rolls 443 is released from, by with by
Friction between the dress material that big presser feet 21 keeps and forwards pull out, carry together with dress material.
It follows that CPU 61 is according to the step-by-step counting of the encoder 251 of presser foot motor 25
Value judges whether the sewing starting position of dress material arrives sewing position N (step S13).Arrive
Sewing position N is by the most front with distance (Rc-c) starting from conveying and then sentence
Fixed.
If dress material does not arrive sewing position N, then repeat judgement, if arriving (figure
10:T3), then CPU 61 makes the driving of presser foot motor 25 stop instantaneously, then weighs
Newly start to drive, switch to the conveying (step S15) carried out with low speed.It addition, and presser feet
The stopping of motor 25 synchronously starts the driving of sewing machine electromotor 16, begins through two
Suture needle 13 move up and down the sewing carried out.
Additionally, presser foot motor 25 cannot stop in reality instantaneously, but little by little subtract
Stopping after speed, therefore the arrival sewing position N in step S13, strictly speaking, is to arrival
The position before the distance measurements needed for the stopping of presser foot motor 25 it is positioned at compared with sewing position N
Put and carry out judging.
It follows that CPU 61 is according to the step-by-step counting of the encoder 251 of presser foot motor 25
Value judges whether the terminal precalculated position of lining cloth S arrives lining cloth cutting position (step S17).
Lining cloth cutting position represents that the terminal precalculated position of lining cloth S arrives the cut-out of cutting portion 48
Position.The terminal precalculated position of lining cloth S is long with sewing finishing side from sewing finishing position
The position that degree b is located behind, if it is assumed that the off-position of cutting portion 48 and peristome 111
(front reference position) is compared and is located behind with distance n, then the arrival of lining cloth cutting position is logical
Cross from conveying start whether the most front with distance (Rc+b-Fc-n) and then carry out judging.
If dress material does not arrive lining cloth cutting position, then repeat judgement, if arrived
(Figure 10: T4), then CPU 61 will unclamp and control to be plunger fallback state with cylinder 462,
Control to be plunger protruding state by cutting knife cylinder 483, driven push rolls 443 is set to neutrality
State, cuts off (state of Fig. 6, step S19) by lining cloth S.
It follows that CPU 61 is according to the step-by-step counting of the encoder 251 of presser foot motor 25
Value judges whether the sewing finishing position of lining cloth S arrives sewing position N (step S21).
Sewing finishing position to the arrival of sewing position N, be by starting from conveying whether
With before distance Rc and then carry out judging.
If the sewing finishing position of lining cloth S does not arrive sewing position N, then repeat
Judging, if arriving (Figure 10: T5), then CPU 61 stops sewing machine electromotor 16
Drive (step S23).
And, the advance continuing big presser feet 21 is moved, and dress material is delivered to bevel tool mechanism 90,
The joint-cutting (step S25, Figure 10: T6) of V shape is formed at the both ends at sewing position.
Further, if dress material entirety to be delivered to the front (Figure 10: T7) of peristome 111,
Then CPU 61 performs the extraction for the lining cloth sewed next time.
Now, the plunger making cutting knife cylinder 483 retreats and is set to carry out lining cloth S's
Pass.Further, since driven push rolls 443 has been positioned at neutral position, it is thus in passing through
Actively the driving of push rolls 442 can carry out the state of conveying of lining cloth S.
Lining cloth S needs to start length a with sewing and forwards extracts out from peristome 111, therefore
With the conjunction with distance n to peristome 111 of the off-position from aforesaid cutting portion 48
Meter distance a+n makes extraction motor 444 be driven (step S27).
In the timing (Figure 10: T8) that the extraction of above-mentioned lining cloth S completes, CPU 61 makes lock
Only protrude with the plunger of cylinder 463, lining cloth S is retrained (step S29).
And, then, if being delivered to dress material carry end position, then make presser feet electronic
The driving of machine 25 stops, and terminates sewing action.
Although additionally, making sewing starting side length a of lining cloth S and prior extraction length one
Cause, but as shown in figure 12, front and back make lining cloth supply position by edge as shown in the arrow L in figure
Put the timing variation of T2, thus scalable sews starting side length a.Such as, if will lining
Cloth supply position T2 is changed to more shift to an earlier date, then sewing starting side length a can be made to be longer than thing
First extraction length, if making lining cloth supply position T2 more postpone, then can make sewing open
Beginning side length a is shorter than prior extraction length.
It addition, about sewing finishing side length b of lining cloth S, as shown in figure 12, by such as
Along front and back making the timing of lining cloth cutting position T4 change shown in arrow K in figure, thus adjustable
Joint sewing finishing side length b.Such as, if being changed to more carry by lining cloth cutting position T4
Before, then can shorten sewing finishing side length b, if making lining cloth cutting position T4 more prolong
Late, then sewing finishing side length b can be increased further.
[lining cloth comprising front reference position supplies the sewing action controlled]
Lining cloth in the case of sewing about being included in front reference position F configuration dress material
Supply controls, at interior sewing action control, to comprise rear benchmark with above-mentioned in addition to a part
The sewing action that the lining cloth supply of position R controls is identical.Sequential chart and Figure 11 with reference to Figure 10
Flow chart its difference is illustrated.
About fillet sewing machine 10, due to be the peristome 111 that is drawn out of of lining cloth S with
Front configuration consistent for reference position F, therefore before comprising, the lining cloth supply of reference position controls
In the case of interior sewing action, also start lining cloth S's together with the conveying beginning of dress material
Supply.
Therefore, if the sequential chart relative to Figure 10, at the conveying starting position T1 of dress material,
It is changed to unclamp and is set to plunger protruding state with cylinder 462, locking cylinder 463 is set to
Plunger fallback state, is changed to shorten further from the conveying starting position T1 of dress material to sewing
Period till the T3 of position, then become what the lining cloth supply comprising front reference position controlled
The sequential chart of sewing action.
If it addition, the flow chart relative to Figure 11, omitting supplying to lining cloth of step S9
The judgement of the arrival of position T2, protruding step S11 to the plunger unclamping use cylinder 462
State, action control to the plunger fallback state of locking cylinder 463 are changed to and step
The driving of the presser foot motor 25 of S7 starts the content synchronously performed, then become and comprise front base
The lining cloth supply that level is put controls the flow chart in interior sewing action.
[effect of embodiment]
Above-mentioned fillet sewing machine 10 possesses control device 60, and this control device 60 controls
Sewing machine electromotor 16 and big presser feet feed mechanism 20, with corresponding to being configured at dress material in work
The front benchmark position of sewing starting position para-position set by the upper surface of station 11, that make dress material
Put F or make dress material the para-position of sewing finishing position rear reference position R in which,
And sew to sewing finishing position from sewing starting position for the dress material carried.
It addition, lining cloth feedway 40 possesses to unclamp uses cylinder 462 and locking cylinder 463,
They are to supplying the state of lining cloth S with the conveying of big presser feet 21 and can not supply lining cloth S
State switch over, control device 60 control by unclamping with cylinder 462 and locking cylinder
The state switching that 463 are carried out, so that in the case of rear reference position configuration dress material, relatively
The para-position of the sewing starting position of lining cloth S is carried out in the dress material carried by big presser feet 21.
Thereby, it is possible in the case of rear reference position configuration dress material, it is to avoid with big presser feet 21
Conveying start start the supply of lining cloth S together and carry out the stitching of the lining cloth S of extra length,
Stitching can be formed in predetermined position at lining cloth S.Therefore, at reference position and rear benchmark
In the case of any one in position sews, can relative to dress material in position
Supply lining cloth, after sewing, it is possible to need not the operation excised by extra lining cloth.
It addition, cylinder 462 and locking cylinder 463 are used in unclamping of lining cloth feedway 40,
Can be for the lining cloth S of the state that can supply with the conveying of big presser feet 21, in the big pressure of antagonism
Foot 21 and switch over, therefore with logical in stoping the state of supply and releasing the state of this prevention
Often the end, front of lining cloth S is set to backoff state and before the timing needed makes lining cloth S
The situation of the downside that cephalic par inserts big presser feet 21 is compared, it is possible to reduce the generation that supply is bad,
The reliability of supply action can be improved, and reduce the position deviation of lining cloth and carry out high accuracy
Sewing.
It addition, fillet sewing machine 10 possesses the configuration switch 65 as length configuration part,
Lining cloth feedway 40 has the cutting portion 48 cut off by the lining cloth S supplied, if passed through
Lining cloth S with set Length Quantity pull-out, is then controlled device 60 and controls to cut by big presser feet 21
Disconnected portion 48 is to cut off lining cloth S.
Thus, fillet sewing machine 10 can at random be set for the lining cloth S's of supply
Length.
It addition, configuration switch 65 due at random set sewing length c, sewing starting side long
Degree a and sewing finishing side length b, therefore, it is possible at random regulate these parameters, it is possible to according to
Need to carry out galore the stitching of lining cloth S.
[other examples (1) that lining cloth supply controls]
In fillet sewing machine 10, the end, front of lining cloth S is set in advance from opening
State that portion 111 stretches out and caught by the big presser feet 21 forwards moved and supply, but
If big presser feet 21 is carried out at high speed movement with a certain degree of, it is likely that occur at lining cloth S
Skid and cannot be caught by big presser feet 21 and not supply.
Therefore, as shown in figure 13, CPU 61 can also carry out following control, i.e. at clothing
Expect (Figure 13: T2) when reaching lining cloth supply position, make the driving moment of presser foot motor 25
Ground stops, and then restarts to drive, again returns to the conveying being carried out at high speed.
Thereby, it is possible to make the end, front of lining cloth S reliably be caught by big presser feet 21, reduce
Lining cloth S supplies bad generation.
Additionally, in the example of Figure 11, Figure 13, when the beginning of sewing, the conveying of dress material
During the switching of speed or during the supply of lining cloth, control as making presser foot motor 25 stop instantaneously
Stop, but be not limited to stop, it is also possible to controlling as temporarily slowing down.
[other examples (2) that lining cloth supply controls]
As illustrated as the former, in fillet sewing machine 10, to enter at the sky being not accompanied by sewing
Carrying at high speed in the case of giving, the mode carried in the case of with sewing controls low speed
Presser foot motor 25.
In this case, if the length of the lining cloth S used is short, the most as shown in figure 14,
Sometimes, before arriving sewing position T3, lining cloth cutting position T4 is arrived.
In these cases, dress material and lining cloth S must be with the speed of sky feeding, the highest
Speed carries out feeding, cutting portion 48 carry out the cut-out of the terminal of lining cloth.
But, will be difficult so that the terminal part of the lining cloth S of pull-out cuts off exactly at a high speed,
There is a possibility that the length of lining cloth S, the formation precision of sewing finishing side length b reduces.
Therefore, the arrival generation to lining cloth cutting position T4 at lining cloth S is starting to sewing
In the case of before the arrival of the sewing position T3 of position, can carry out at dress material to lining cloth
Make that the driving of presser foot motor 25 stops instantaneously, to figure during the arrival of supply position T2
The lining cloth supply after improveing further that controls of 13 controls.
Specifically, as shown in figure 14, presser feet electricity is made at arrival lining cloth supply position T2
When the driving of motivation 25 restarts after stopping instantaneously driving, in this moment, not produce
Empty feed speed at a high speed, and switch to the feed speed with the low speed during conveying sewed
Mode controls presser foot motor 25.
As it has been described above, lining cloth supply position T2 and after, by utilizing presser foot motor
Conveying is switched to low speed by 25, even if thus at lining cloth cutting position T4 and sewing position T3
Compare forward in the case of, it is also possible to carry out accurately at cutting portion 48 with lower-speed state
The cut-out of the terminal part of lining cloth S.
Additionally, compared with the arrival of sewing position T3, the arrival of lining cloth cutting position T4 is
No first occur, be according to for carrying out the setting value of the various parameters of filler rod by controlling device
The CPU 61 of 60 judges in advance, and determines the execution of above-mentioned control.
That is, if compared with the fed distance (Rc-c) arriving sewing position T3, arrive
The fed distance (Rc+b-Fc-n) of lining cloth cutting position T4 is little, then should perform to serve as a contrast
Cloth supply position T2 and later transporting velocity thereof switch to the control of low speed.If further
Simplify execution condition, then, when Fc+n > b+c, control device 60 and be judged to perform to serve as a contrast
Cloth supply position T2 and later transporting velocity thereof switch to the control of low speed.
The flow chart of the process performing Figure 14 is shown at Figure 15.
CPU 61 is based on being inputted sewing by operating pedal 68, perform by target position
Put the display 35 irradiation (step S31) to rear reference position, if based on this rear benchmark
The placement of the dress material of position completes and operating pedal 68 (step S33) of again entering into, then make
Big presser feet 21 declines (step S35), starts the high speed conveying carried out by presser foot motor 25
Driving (step S37, Figure 14: T1).
It follows that CPU 61 judges whether dress material arrives lining cloth supply position (step S39),
If arrived (Figure 14: T2), then CPU 61 makes the driving of presser foot motor 25 instantaneously
Stop, then restarting to drive, switch to the conveying (step S41) of low speed.
Further, CPU 61 will unclamp and control to be plunger protruding state with cylinder 462, by locking
Control to be plunger fallback state with cylinder 463, switch to " the releasing resistance of the supply of lining cloth S
State only " (step S43).Thus, lining cloth S carries together with dress material.
It follows that CPU 61 judges whether the terminal precalculated position of lining cloth S arrives lining cloth cutting
Position (step S45), if arriving (Figure 14: T4), then CPU 61 will unclamp and use gas
Cylinder 462 controls to be plunger fallback state, controls to be plunger protruding state by cutting knife cylinder 483,
Lining cloth S is cut off (step S47).
It follows that CPU 61 judges whether dress material arrives sewing position N (step S49),
If arrived (Figure 14: T3), then CPU 61 makes the driving of presser foot motor 25 instantaneously
Stop, then restarting to drive, and again perform the conveying (step S51) of low speed.
Thereafter, CPU 61 judges whether the sewing finishing position of lining cloth S arrives sewing position N
(step S53), if arriving (Figure 14: T5), then to stop sewing machine electronic for CPU 61
The driving (step S55) of machine 16.
And, dress material is delivered to bevel tool mechanism 90, is formed at the both ends at sewing position
The joint-cutting (step S57, Figure 14: T6) of V shape.
Further, if dress material entirety is delivered to front compared with peristome 111 (Figure 14:
T7), then CPU 61 makes the plunger of cutting knife cylinder 483 retreat, by extracting motor 444 out
Perform the extraction (step S59) of lining cloth.
If the extraction of lining cloth S completes (Figure 14: T8), then CPU 61 makes locking gas
The plunger of cylinder 463 protrudes, and lining cloth S is retrained (step S61).
Further, if being delivered to dress material carry end position, then presser foot motor 25 is made
Drive and stop, terminating sewing action.
As it has been described above, control device 60 to constitute following structure, i.e. such as Figure 13 and Figure 14
Shown in step S41 of lining cloth supply position T2 and Figure 15, control this big presser feet feed mechanism
20 so that kept by big presser feet 21 and carry lining cloth S time, by big presser feet feeding
The transporting velocity that mechanism 20 produces reduces or stops, therefore, it is possible to reduce former due to skidding etc.
Big presser feet 21 because causing catches bad generation to lining cloth S, it is possible to increase supply action
Reliability, and reduce the position deviation of lining cloth S and carry out high-precision sewing.
It addition, control the CPU 61 of device 60 as illustrated as the former, it is to control big presser feet to enter
To the presser foot motor 25 of mechanism 20 so that sewing start before the dress material of (empty feeding)
First transporting velocity becomes at a high speed, and the second transporting velocity sewing the dress material after starting becomes low speed
Situation premised on (with reference to step S15 of Figure 11).
And, control device 60 by by the lining cloth set by length configuration part length (a,
B, c), it is determined that the cut-out of the lining cloth S carried out by cutting portion 48 whether in sewing advance
Row (compared with the arrival with sewing position T3, the most first send out by the arrival of lining cloth cutting position T4
Raw), and, in the case of being breaking at and carry out before sewing starts of lining cloth S, in sewing
Starting position arrive lining cloth supply position T2 moment, control presser foot motor 25 so that
Carry out carrying (step S41 of Figure 15) in this moment and deceleration later thereof, make lining cloth S
Cut-out time transporting velocity become the speed lower than the first transporting velocity (with the second transporting velocity
Identical speed).
Thereby, it is possible to the terminal part of the lining cloth S pulled out with low speed is cut off, it is possible to more accurate
True length is cut off, it is possible to realize the length of lining cloth S, sewing finishing side length b
Form the raising of precision.
[other]
Above-mentioned fillet sewing machine 10 carries out following control, i.e. by the front end of lining cloth S
Portion is set to the state making a part stretch out from peristome 111, and being set to can by big presser feet 21
The state caught, controls to unclamp to retrain with cylinder 462 and locking cylinder 463,
So that lining cloth S is not pulled out by big presser feet 21, supply lining at the timing constraint relief needed
Cloth S.
But, the supply of lining cloth S is not limited to said structure.
For example, it is also possible to be following structure, i.e. do not make the end, front of lining cloth S from opening
Portion 111 stretches out, and waits with the state that big presser feet 21 cannot catch, and, at determining of needing
Time control extract out motor 444 and extract out from peristome 111, make lining cloth S by big presser feet 21
Catch and carry out supplying (with reference to the T2 of Figure 16).
In this case, motor 444 is extracted out as can be to the state that can be supplied to and can not
The actuator that the state of supply switches over works.
Additionally, in the case of the supply being carried out lining cloth S by said structure, at lining cloth S
In the case of being soft quality or thin quality, sometimes lining cloth is sent into shifting from peristome 111
The downside of the big presser feet 21 of disorder of internal organs is difficult.
In the above cases, preferably rotatable around Y-axis in the configuration of the front side of peristome 111
The help roll that ground is supported, by height and the workbench of the upper end of the outer peripheral face of this help roll
The height of the upper surface of 11 substantially equally configures.In this case, its periphery of help roll
Face abuts with the lower surface of big presser feet 21 and produces driven, therefore, it is possible to will be from by help roll
The downside of big presser feet 21 is sent in the end, front of the lining cloth S that peristome 111 is extracted out, it is possible to real
The supply of the most suitable lining cloth S.
Alternatively, it is also possible to utilize configuration switch 65 that following control is switched over, it may be assumed that be set to
Make the state that a part for the end, front of lining cloth S is stretched out from above-mentioned peristome 111, needing
The timing constraint relief wanted and supply the control of lining cloth S;And the front end of above-mentioned lining cloth S
Portion does not stretches out from peristome 111, is controlled extracting motor 444 out in the timing needed,
Extract out from peristome 111, the control of supply lining cloth S.
Claims (8)
1. a fillet sewing machine, it is characterised in that possess:
Big presser feet feed mechanism, it has big presser feet, this big presser feet from top to being placed in work
The dress material of station presses, and carries towards sewing position;
Sewing machine electromotor, it is for sewing described dress material;
Lining cloth feedway, the roller being wound with lining cloth is carried out by it in the lower section of described workbench
Keep, described lining cloth is supplied from the peristome of the upper surface of described workbench;And
Controlling device, it corresponding to being configured at the upper surface at described workbench by described dress material
The front reference position of set, to make described dress material sewing starting position para-position or make described
Which in the rear reference position of the sewing finishing position para-position of dress material, and for being carried
Described dress material sews to described sewing finishing position from described sewing starting position,
Described lining cloth feedway possesses actuator, and this actuator is to described big presser feet
Conveying can supply the state of described lining cloth and switch over the state that can not supply described lining cloth,
In the case of described control device reference position in the rear configures described dress material, control
The state switching carried out by described actuator, so that relative to the institute carried by described big presser feet
State the para-position that dress material carries out the sewing starting position of described lining cloth.
Fillet sewing machine the most according to claim 1, it is characterised in that
The described actuator of described lining cloth feedway is for the conveying energy with described big presser feet
The described lining cloth of the state of supply, stops state and the releasing of supply at the described big presser feet of antagonism
The state of this prevention switches over.
Fillet sewing machine the most according to claim 1, it is characterised in that
The described actuator of described lining cloth feedway, the conveying of adjoint described big presser feet is by institute
State lining cloth to extract out to the position that can supply.
Fillet sewing machine the most according to any one of claim 1 to 3, it is special
Levy and be,
Described control device controls this big presser feet feed mechanism, so that by described big presser feet
When keeping and start to carry described lining cloth, described big presser feet feed mechanism the transporting velocity produced
Reduce or stop.
Fillet sewing machine the most according to any one of claim 1 to 3, it is special
Levy and be,
Possessing length configuration part, the length of the described lining cloth of supply is carried out by this length configuration part
Set,
Described lining cloth feedway has cutting portion, the described lining cloth that this cutting portion will be supplied
Cut off,
If described lining cloth being pulled out the described length set out by described big presser feet, then described
Control device and control described cutting portion to be cut off by described lining cloth.
Fillet sewing machine the most according to claim 4, it is characterised in that
Possessing length configuration part, the length of the described lining cloth of supply is carried out by this length configuration part
Set,
Described lining cloth feedway has cutting portion, the described lining cloth that this cutting portion will be supplied
Cut off,
If described lining cloth being pulled out the described length set out by described big presser feet, then described
Control device and control described cutting portion to be cut off by described lining cloth.
Fillet sewing machine the most according to claim 5, it is characterised in that
Described control device controls described big presser feet feed mechanism, so that before sewing starts
First transporting velocity of described dress material start with sewing after the second transporting velocity of described dress material
Compare and become at a high speed,
Described control device,
According to the length by the described lining cloth set by described length configuration part, it is determined that by described
Whether the cut-out of the described lining cloth that cutting portion is carried out is carried out before described sewing starts,
In the case of being breaking at and carry out before described sewing starts of described lining cloth, control described
Big presser feet feed mechanism, so that the transporting velocity during cut-out of described lining cloth is first defeated with described
Send speed to compare and become low speed.
Fillet sewing machine the most according to claim 6, it is characterised in that
Described control device controls described big presser feet feed mechanism, so that before sewing starts
First transporting velocity of described dress material start with sewing after the second transporting velocity of described dress material
Compare and become at a high speed,
Described control device,
According to the length by the described lining cloth set by described length configuration part, it is determined that by described
Whether the cut-out of the described lining cloth that cutting portion is carried out is carried out before described sewing starts,
In the case of being breaking at and carry out before described sewing starts of described lining cloth, control described
Big presser feet feed mechanism, so that the transporting velocity during cut-out of described lining cloth is first defeated with described
Send speed to compare and become low speed.
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JP2015-113548 | 2015-06-04 | ||
JP2015113548A JP6530243B2 (en) | 2015-06-04 | 2015-06-04 | Ball edge sewing machine |
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CN106245237A true CN106245237A (en) | 2016-12-21 |
CN106245237B CN106245237B (en) | 2020-09-22 |
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Application Number | Title | Priority Date | Filing Date |
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CN201610390961.7A Active CN106245237B (en) | 2015-06-04 | 2016-06-03 | Panel strip sewing machine |
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CN (1) | CN106245237B (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6243508Y2 (en) * | 1984-12-20 | 1987-11-12 | ||
JPH1052581A (en) * | 1996-08-09 | 1998-02-24 | Juki Corp | Binding machine |
CN1940163A (en) * | 2005-09-30 | 2007-04-04 | 重机公司 | Pocket mouth pipe edges sewing machine |
CN101008138A (en) * | 2006-01-27 | 2007-08-01 | 重机公司 | Automatic piped sewing machine |
CN101104984A (en) * | 2006-05-01 | 2008-01-16 | Juki株式会社 | Binding sewing machine |
CN202865560U (en) * | 2012-10-21 | 2013-04-10 | 鲁泰纺织股份有限公司 | Shoulder passing machine provided with insertion strip feeding device |
-
2015
- 2015-06-04 JP JP2015113548A patent/JP6530243B2/en active Active
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2016
- 2016-06-03 CN CN201610390961.7A patent/CN106245237B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6243508Y2 (en) * | 1984-12-20 | 1987-11-12 | ||
JPH1052581A (en) * | 1996-08-09 | 1998-02-24 | Juki Corp | Binding machine |
JP3641324B2 (en) * | 1996-08-09 | 2005-04-20 | ジューキ株式会社 | Ball stitch machine |
CN1940163A (en) * | 2005-09-30 | 2007-04-04 | 重机公司 | Pocket mouth pipe edges sewing machine |
CN101008138A (en) * | 2006-01-27 | 2007-08-01 | 重机公司 | Automatic piped sewing machine |
CN101104984A (en) * | 2006-05-01 | 2008-01-16 | Juki株式会社 | Binding sewing machine |
CN202865560U (en) * | 2012-10-21 | 2013-04-10 | 鲁泰纺织股份有限公司 | Shoulder passing machine provided with insertion strip feeding device |
Also Published As
Publication number | Publication date |
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JP6530243B2 (en) | 2019-06-12 |
JP2016221172A (en) | 2016-12-28 |
CN106245237B (en) | 2020-09-22 |
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