CN106243638B - A kind of fire retardant PBT with no halogen material - Google Patents

A kind of fire retardant PBT with no halogen material Download PDF

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Publication number
CN106243638B
CN106243638B CN201610602000.8A CN201610602000A CN106243638B CN 106243638 B CN106243638 B CN 106243638B CN 201610602000 A CN201610602000 A CN 201610602000A CN 106243638 B CN106243638 B CN 106243638B
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fire retardant
pbt
comparative example
composite
halogen
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CN106243638A (en
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周健
周仕龙
杨菁菁
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Heilongjiang Xinda Enterprise Group Co Ltd
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Jiangsu University of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Fireproofing Substances (AREA)

Abstract

The invention discloses a kind of fire retardant PBT with no halogen material, it is made of following components in parts by weight:0.05~0.10 part of 100 parts of PBT resins, 15~25 parts of Halogenless composite fire retardant, 0.5~5 part of processing aid and composite antioxidant;The Halogenless composite fire retardant by pentaerythrite diphosphate ester melamine salt, melamine cyanurate, hypo-aluminum orthophosphate, triphenyl phosphate according to(4~6)∶(1~4)∶(13~21):(1~4)Weight ratio composition;The processing aid is polysiloxanes;The composite antioxidant by antioxidant 1076 and irgasfos 168 according to(0.02~0.03):(0.04~0.06)Weight ratio composition.The fire retardant PBT with no halogen material Halogen composite flame retardant system dosage of the present invention is less and flame retardant effect is preferable, while will not influence the comprehensive mechanical property of fire retardant PBT with no halogen material, especially also has higher heat resistance.

Description

A kind of fire retardant PBT with no halogen material
The application is Application No. 201510309013.1, and the applying date is on June 8th, 2015, and invention and created name is " nothing The divisional application of the application for a patent for invention of halogen flame-retardant PBT material and preparation method thereof ".
Technical field
The present invention relates to a kind of high molecular material and preparation method thereof, and in particular to a kind of fire retardant PBT with no halogen material and its Preparation method.
Background technology
Polybutylene terephthalate (PBT)(Polybutylene terephthalate, abbreviation PBT)It is by 1,4- fourths two The thermoplastic polyester that alcohol is obtained with terephthalic acid (TPA) or terephthalate polycondensation.Since PBT has heat resistance, weather-proof Property, resistance to chemical reagents, the advantages that electrical characteristic is good, water imbibition is small, gloss is good, be widely used in electronic apparatus, auto parts, The fields such as machinery, household wares, are five big general one of engineering plastics.The flame-retardant PBT used at present includes the flame-retardant PBT of halogen/antimony And fire retardant PBT with no halogen.Preceding one kind flame-retardant PBT is due to producing substantial amounts of corrosivity toxic gas and flue dust when hot tearing and burning, easily Produce secondary disaster.Therefore the application development trend according to international market to flame retarded polymeric material, promotion use halogen-free flameproof PBT material, particularly electronic apparatus, auto parts industry.In addition, now with many part requirements are small-sized, thin-walled, lightweight and system Make quickly, this more new fire retardant PBT with no halogen provides opportunity.
Greatest problem existing for existing fire retardant PBT with no halogen material is:Needing the fire retardant of larger dosage could obtain Preferable flame retardant effect, will so substantially reduce the mechanical property of PBT material, in particular so that brittleness increases, so as to limit Its application in engineering field.
Chinese patent literature CN102002218A discloses a kind of Halogenless composite fire retardant for fiber glass reinforced PBT material And preparation method thereof, which is made of following component:The aluminum phenylphosphinate of 20-80% weight ratios, 10-60% The melamine cyanurate of weight ratio, the zinc borate of 1-20% weight ratios, the triphenyl phosphate of 1-10% weight ratios, 1-5% weight Four ester of pentaerythrite stearic acid of ratio.
Chinese patent literature CN103205017A discloses a kind of halogen-free flame retardants and halogen-free anti-flaming PBT composite Preparation method, the halogen-free flame retardants include 45~65 parts of phosphinates, 15~30 parts of melamine polyphosphate, resorcinol pair (Diphenyl phosphoester)10~25 parts, 0.3 part of silane coupling agent, 0.2 part of pentaerythritol stearate.
Above two Halogenless composite fire retardant there are it is identical the problem of:(1)Flame-retardant system cooperative effect is bad, and fire retardant is used The smaller then flame retardant effect of amount is bad, and amount of flame-retardant agent is larger, can reduce mechanical property;(2)Heat resistance is bad, it is necessary to add glass Glass fiber improves heat resistance, and the addition of glass fibre can then cause production equipment in production and forming process seriously to grind Damage.
The content of the invention
It is an object of the present invention to solve the above problems, there is provided a kind of fire resistance, mechanical strength and heat resistance Preferable fire retardant PBT with no halogen material.
Another object of the present invention is to provide the preparation method of above-mentioned fire retardant PBT with no halogen material.
Realizing the technical solution of one of the object of the invention is:A kind of fire retardant PBT with no halogen material, it is by following weight parts Component is made:100 parts of PBT resins, 15~35 parts of Halogenless composite fire retardant, 0.5~5 part of processing aid and composite antioxidant 0.05~0.10 part.
The Halogenless composite fire retardant is by pentaerythrite diphosphate ester melamine salt, melamine cyanurate, hypophosphorous acid Aluminium, triphenyl phosphate according to(2~10)∶(1~8)∶(10~30):(1~5)Weight ratio composition.
Halogenless composite fire retardant parts by weight are by preferably 15~25 parts in terms of 100 parts of PBT resins.
The Halogenless composite fire retardant is preferably by pentaerythrite diphosphate ester melamine salt, melamine cyanurate, secondary Aluminum phosphate, triphenyl phosphate according to(4~6)∶(1~4)∶(13~21):(1~4)Weight ratio composition.
The processing aid is polysiloxanes.
The composite antioxidant by antioxidant 1076 and irgasfos 168 according to(0.02~0.03):(0.04~0.06) Weight ratio composition.
Realizing the technical solution of another object of the present invention is:The preparation method of above-mentioned fire retardant PBT with no halogen material, has following Step:
1. the PBT resin, Halogenless composite fire retardant, processing aid and the composite antioxidant that are weighed according to formula are poured into height Mixed in fast mixer, until frictional heat caused by mixing causes temperature of charge to be increased to 80 DEG C~90 DEG C, discharging cooling.
2. mixed material after cooling is sent to melting extrusion in double screw extruder, the billot extruded is cold through sink But pelleter granulation, is pulled into, up to fire retardant PBT with no halogen material.
Above-mentioned steps 2. in, the temperature in each area of double screw extruder is:T1=190~200 DEG C, T2=195~205 DEG C, T3= 200~210 DEG C, T4=205~215 DEG C, T5=210~220 DEG C, T6=215~225 DEG C, T7=220~230 DEG C, T8=225~235 DEG C, T9=230~240 DEG C, TMould=220~230 DEG C.
The good effect that the present invention has:The fire retardant PBT with no halogen material of the present invention uses pentaerythrite diphosphate ester melamine Salt, melamine cyanurate, hypo-aluminum orthophosphate and triphenyl phosphate composition Halogen composite flame retardant system, it is compound using the Halogen Flame-retardant system only needs less dosage to obtain preferable flame retardant effect(Oxygen index (OI) is more than 32%, V-0 grades of vertical combustion), at the same time The comprehensive mechanical property of fire retardant PBT with no halogen material will not be influenced, especially also there is higher heat resistance, do not adding glass Its vicat softening temperature is more than 180 DEG C in the case of fiber.
Embodiment
(Embodiment 1)
The fire retardant PBT with no halogen material of the present embodiment is made of the component of following weight:
The PBT resin of 100kg, the pentaerythrite diphosphate ester melamine salt of 4kg, the melamine cyanurate of 1kg, 13kg Hypo-aluminum orthophosphate, the triphenyl phosphate of 2kg, the polysiloxanes of 1.5kg, the antioxidant 1076 of 0.02kg and the antioxygen of 0.04kg Agent 168.
The preparation method of above-mentioned fire retardant PBT with no halogen material has steps of:
1. above-mentioned each component is poured into high-speed mixer according to formula, start motor, it is 900 to control agitator speed Rev/min mixed, until frictional heat caused by mixing causes temperature of charge to be increased to 80 DEG C~90 DEG C, discharging cooling.
2. mixed material after cooling is sent to melting extrusion in double screw extruder, the billot extruded is cold through sink But pelleter granulation, is pulled into, up to fire retardant PBT with no halogen material.
The temperature in each area of double screw extruder is:T1=190~200 DEG C, T2=195~205 DEG C, T3=200~210 DEG C, T4= 205~215 DEG C, T5=210~220 DEG C, T6=215~225 DEG C, T7=220~230 DEG C, T8=225~235 DEG C, T9=230~240 DEG C, TMould=220~230 DEG C.
(2~embodiment of embodiment 6)
The preparation method of each embodiment is same as Example 1, and difference is the weight proportion of each component, is specifically shown in Table 1。
Table 1
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6
PBT resin 100kg 100kg 100kg 100kg 100kg 100kg
Pentaerythrite diphosphate ester melamine salt 4kg 4kg 5kg 5kg 6kg 6kg
Melamine cyanurate 1kg 1.5kg 2kg 3kg 3kg 4kg
Hypo-aluminum orthophosphate 13kg 16kg 20kg 21kg 20kg 18kg
Triphenyl phosphate 2kg 1.5kg 3kg 4kg 2kg 1kg
Polysiloxanes 1.5kg 2kg 2kg 2.5kg 3kg 3kg
Antioxidant 1076 0.02kg 0.02kg 0.02kg 0.03kg 0.03kg 0.03kg
Irgasfos 168 0.04kg 0.05kg 0.06kg 0.04kg 0.05kg 0.06kg
(Application examples)
By fire retardant PBT with no halogen material made from 1~embodiment of embodiment 6 using injection moulding machine injection standard specimen, and Mechanical property is carried out to the standard specimen by national standard and fire resistance is tested, test result is shown in Table 2.
Table 2
Test performance Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6
Tensile strength/MPa 39.03 38.17 37.58 36.53 37.68 38.32
Anti- notch impact strength/the KJm of cantilever beam-2 3.68 3.91 3.32 3.67 3.15 3.44
Bending strength/MPa 64.12 63.89 62.15 61.38 60.54 63.56
Bending modulus/MPa 2200 2130 2080 2090 1890 1960
Oxygen index (OI)/% 33.2 34.6 35.0 36.4 34.9 33.8
Vertical combustion V-0 V-0 V-0 V-0 V-0 V-0
Microcaloire softening temperature/DEG C 182 183 184 182 184 182
(1~comparative example of comparative example 4)
Each comparative example is substantially the same manner as Example 1, and difference is the fire retardant species and its dosage used, is specifically shown in Table 3.
Wherein:
The fire retardant that comparative example 1 and comparative example 2 use is nothing made from Chinese patent literature CN102002218A embodiments 1 Halogen composite flame-retardant agent(It is known as fire retardant A in table 3), dosage is respectively 20g and 45g.
The fire retardant that comparative example 3 and comparative example 4 use is nothing made from Chinese patent literature CN103205017A embodiments 1 Halogen composite flame-retardant agent(It is known as fire retardant B in table 3), dosage is respectively 20g and 45g.
Table 3
Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4
PBT resin 100kg 100kg 100kg 100kg
Fire retardant 20g fire retardants A 45g fire retardants A 20g fire retardants B 45g fire retardants B
Polysiloxanes 1.5kg 1.5kg 1.5kg 1.5kg
Antioxidant 1076 0.02kg 0.02kg 0.02kg 0.02kg
Irgasfos 168 0.04kg 0.04kg 0.04kg 0.04kg
(5~comparative example of comparative example 7)
Each comparative example is substantially the same manner as Example 1, and difference is to be shown in Table 4.
Table 4
Embodiment 1 Comparative example 5 Comparative example 6 Comparative example 7
PBT resin 100kg 100kg 100kg 100kg
Pentaerythrite diphosphate ester melamine salt 4kg 4kg - -
Melamine cyanurate 1kg - 1kg -
Hypo-aluminum orthophosphate 13kg 13kg 13kg 13kg
Triphenyl phosphate 2kg - - 2kg
Polysiloxanes 1.5kg 1.5kg 1.5kg 1.5kg
Antioxidant 1076 0.02kg 0.02kg 0.02kg 0.02kg
Irgasfos 168 0.04kg 0.04kg 0.04kg 0.04kg
(8~comparative example of comparative example 10)
Each comparative example is substantially the same manner as Example 1, and difference is to be shown in Table 5.
Table 5
Embodiment 1 Comparative example 8 Comparative example 9 Comparative example 10
PBT resin 100kg 100kg 100kg 100kg
Pentaerythrite diphosphate ester melamine salt 4kg 4kg 4kg -
Melamine cyanurate 1kg 1kg - 1kg
Hypo-aluminum orthophosphate 13kg - - -
Triphenyl phosphate 2kg - 2kg 2kg
Polysiloxanes 1.5kg 1.5kg 1.5kg 1.5kg
Antioxidant 1076 0.02kg 0.02kg 0.02kg 0.02kg
Irgasfos 168 0.04kg 0.04kg 0.04kg 0.04kg
(11~comparative example of comparative example 14)
Each comparative example is substantially the same manner as Example 1, and difference is to be shown in Table 6.
Table 6
Embodiment 1 Comparative example 11 Comparative example 12 Comparative example 13 Comparative example 14
PBT resin 100kg 100kg 100kg 100kg 100kg
Pentaerythrite diphosphate ester melamine salt 4kg 4kg 4kg 4kg -
Melamine cyanurate 1kg 1kg 1kg - 1kg
Hypo-aluminum orthophosphate 13kg 13kg - 13kg 13kg
Triphenyl phosphate 2kg - 2kg 2kg 2kg
Polysiloxanes 1.5kg 1.5kg 1.5kg 1.5kg 1.5kg
Antioxidant 1076 0.02kg 0.02kg 0.02kg 0.02kg 0.02kg
Irgasfos 168 0.04kg 0.04kg 0.04kg 0.04kg 0.04kg
(15~comparative example of comparative example 18)
Each comparative example is substantially the same manner as Example 1, and difference is to be shown in Table 7.
Table 7
Embodiment 1 Comparative example 15 Comparative example 16 Comparative example 17 Comparative example 18
PBT resin 100kg 100kg 100kg 100kg 100kg
Pentaerythrite diphosphate ester melamine salt 4kg 4kg - - -
Melamine cyanurate 1kg - 1kg - -
Hypo-aluminum orthophosphate 13kg - - 13kg -
Triphenyl phosphate 2kg - - - 2kg
Polysiloxanes 1.5kg 1.5kg 1.5kg 1.5kg 1.5kg
Antioxidant 1076 0.02kg 0.02kg 0.02kg 0.02kg 0.02kg
Irgasfos 168 0.04kg 0.04kg 0.04kg 0.04kg 0.04kg
(Contrast application examples)
By fire retardant PBT with no halogen material made from 1~comparative example of comparative example 18 using injection moulding machine injection standard specimen, and Mechanical property is carried out to the standard specimen by national standard and fire resistance is tested, test result is shown in Table 8~table 11.
Table 8
Test performance Embodiment 1 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4
Tensile strength/MPa 39.03 37.58 34.58 36.58 35.58
Anti- notch impact strength/the kJm of cantilever beam-2 3.68 3.92 2.72 3.72 2.32
Bending strength/MPa 64.12 61.15 60.35 63.18 62.54
Bending modulus/MPa 2200 2180 1986 2140 2030
Oxygen index (OI)/% 33.2 27.3 32.0 27.2 33.1
Vertical combustion V-0 V-2 V-0 V-2 V-0
Microcaloire softening temperature/DEG C 182 170 178 173 175
Table 9
Test performance Comparative example 5 Comparative example 6 Comparative example 7 Comparative example 8 Comparative example 9 Comparative example 10
Tensile strength/MPa 39.82 40.15 39.78 40.65 40.33 40.31
Anti- notch impact strength/the kJm of cantilever beam-2 4.11 4.15 4.07 4.25 4.05 4.45
Bending strength/MPa 64.15 64.48 63.58 65.08 64.83 65.16
Bending modulus/MPa 2198 2210 2243 2190 2210 2240
Oxygen index (OI)/% 22.1 22.0 22.4 18.0 18.0 18.0
Vertical combustion - - - - - -
Microcaloire softening temperature/DEG C 183 184 183 182 182 182
Table 10
Test performance Comparative example 11 Comparative example 12 Comparative example 13 Comparative example 14
Tensile strength/MPa 39.65 40.72 39.88 39.62
Anti- notch impact strength/the kJm of cantilever beam-2 3.25 3.91 3.43 3.46
Bending strength/MPa 63.08 64.47 62.08 62.38
Bending modulus/MPa 2090 2180 1990 1980
Oxygen index (OI)/% 31.8 18.0 29.8 29.3
Vertical combustion V-0 - V-1 V-1
Microcaloire softening temperature/DEG C 179 180 178 178
Table 11
Test performance Comparative example 15 Comparative example 16 Comparative example 17 Comparative example 18
Tensile strength/MPa 40.62 41.61 39.48 41.93
Anti- notch impact strength/the kJm of cantilever beam-2 4.21 4.45 3.36 4.32
Bending strength/MPa 65.36 64.95 63.15 63.43
Bending modulus/MPa 2245 2283 2128 2260
Oxygen index (OI)/% 18.0 18.0 28.5 18.0
Vertical combustion - - V-2 -
Microcaloire softening temperature/DEG C 180 180 178 180

Claims (1)

  1. A kind of 1. fire retardant PBT with no halogen material, it is characterised in that:It is made of following components in parts by weight:PBT resins 100 0.05~0.10 part of part, 15~25 parts of Halogenless composite fire retardant, 0.5~5 part of processing aid and composite antioxidant;
    The Halogenless composite fire retardant is by pentaerythrite diphosphate ester melamine salt, melamine cyanurate, hypo-aluminum orthophosphate, phosphorus Triphenyl phosphate ester according to(4~6)∶(1~4)∶(13~21):(1~4)Weight ratio composition;
    The processing aid is polysiloxanes;
    The composite antioxidant by antioxidant 1076 and irgasfos 168 according to(0.02~0.03):(0.04~0.06)Weight Amount is than composition.
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