CN106239904A - A kind of water valve production technology integrated with draining of intaking - Google Patents

A kind of water valve production technology integrated with draining of intaking Download PDF

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Publication number
CN106239904A
CN106239904A CN201610756798.1A CN201610756798A CN106239904A CN 106239904 A CN106239904 A CN 106239904A CN 201610756798 A CN201610756798 A CN 201610756798A CN 106239904 A CN106239904 A CN 106239904A
Authority
CN
China
Prior art keywords
product
water valve
draining
production
present
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610756798.1A
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Chinese (zh)
Inventor
麻学刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Aboveground Rubber And Plastic Co Ltd In Suzhou
Original Assignee
Aboveground Rubber And Plastic Co Ltd In Suzhou
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aboveground Rubber And Plastic Co Ltd In Suzhou filed Critical Aboveground Rubber And Plastic Co Ltd In Suzhou
Priority to CN201610756798.1A priority Critical patent/CN106239904A/en
Publication of CN106239904A publication Critical patent/CN106239904A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/02Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)

Abstract

The open one of the present invention is intake water valve production technology integrated with draining, including step in detail below: dispensing, mould development, design production process, develops automated production equipment, prepare semi-finished product, inspection and product handling system.By the way, the present invention provides a kind of water valve production technology integrated with draining of intaking, for in production process, the inefficient problem of man-made assembly working of plastics, the present invention replaces people's hand assembled by driven by motor mechanical hand, working of plastics is assembled in rubber, make assembling speed by raising in 50pcs/ hour of man-made assembly to 150pcs/ hour, production efficiency improves more than 200%, and use new material formula, make the hot strength of product at more than 14MPA, elongation rate of tensile failure (EB) more than 600%, shore hardness (HS) 60 ± 5A, 70 DEG C of * 70H hot air aging hot strength rates of change+8%, elongation change rate 11%, firmness change rate+3, thus strengthen sealing, ceramic chip in water valve is played preferably protective effect.

Description

A kind of water valve production technology integrated with draining of intaking
Technical field
The present invention relates to Automobile Rubber Products field, particularly relate to a kind of water valve production technology integrated with draining of intaking.
Background technology
The most growing big important component part become in auto industry of automobile rubber pipe industry.Along with China's vapour work The development of industry, automobile rubber pipe industry also must be constantly brought forth new ideas, and actively applies new material, new technology, new equipment, does not turns off The rubber seal product sending out new is to meet the demand of different user.Intake the water inlet system assembly of the water valve integrated with draining Including oral siphon, filling pipe, water inlet pipe, ceramic cartridge, wherein to be two pieces be provided with the potsherd that porous is interspersed to ceramic cartridge, Rotating two pieces of ceramic chips, the hole correspondence on potsherd communicates or closes.
Summary of the invention
The technical problem that present invention mainly solves is to provide a kind of water valve production technology integrated with draining of intaking, for life During product, the inefficient problem of man-made assembly working of plastics, the present invention replaces people's hand assembled by driven by motor mechanical hand, Working of plastics is assembled in rubber, makes assembling speed by raising in 50pcs/ hour of man-made assembly to 150pcs/ hour, produces Efficiency improves more than 200%, and uses new material formula, makes the hot strength of product at more than 14MPA, elongation rate of tensile failure (EB) More than 600%, shore hardness (HS) 60 ± 5A, 70 DEG C of * 70H hot air aging hot strength rates of change+8%, elongation change rate- 11%, firmness change rate+3, thus strengthen sealing, the ceramic chip in water valve is played preferably protective effect.
For solving above-mentioned technical problem, the technical scheme that the present invention uses is: provide one water inlet and draining one Change water valve production technology, including step in detail below:
A, dispensing, developed new formula by formula adjustment and contrast test and met product hot strength, percentage elongation, hardness etc. Performance requirement;
B, mould development, by 3D software, according to material property, design and develop product mold, it is ensured that product size tolerance is being produced In product drawing prescribed limit;
C, design production process, process of producing product is designed and developed, is realized Product industrialization production;
D, exploitation automated production equipment, independent development one Automobile Rubber Products automatic assembling device, by motor belt motor motivation Working of plastics is assembled in rubber by tool hands, it is achieved the yield of 150pcs/h;
E, preparing semi-finished product, raw material, after formula coordinates, is processed into by banburying, mill process and has plastic vulcanizate Bar, sulfuration adhesive tape produces water valve semi-finished product through injection (mo(u)lding) machine injection molding technology under high temperature, high pressure effect;
F, inspection, a kind of rubber line footpath of exploitation checks that product line footpath is examined by tool entirely;
G, product handling system, semi-finished product are processed, repair flash is packed and put in storage after processing.
The invention has the beneficial effects as follows: a kind of water valve production technology integrated with draining of intaking that the present invention provides, for In production process, the inefficient problem of man-made assembly working of plastics, the present invention replaces people's hand assembled by driven by motor mechanical hand, Working of plastics is assembled in rubber, makes assembling speed by raising in 50pcs/ hour of man-made assembly to 150pcs/ hour, raw Produce efficiency and improve more than 200%, and use new material formula, make the hot strength of product at more than 14MPA, elongation rate of tensile failure (EB) more than 600%, shore hardness (HS) 60 ± 5A, 70 DEG C of * 70H hot air aging hot strength rates of change+8%, percentage elongations become Rate-11%, firmness change rate+3, thus strengthen sealing, the ceramic chip in water valve is played preferably protective effect.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in embodiment being described below required for make Accompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for From the point of view of those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings Accompanying drawing, wherein:
Fig. 1 is the flow chart of a preferred embodiment of a kind of water valve production technology integrated with draining of intaking of the present invention.
Detailed description of the invention
Technical scheme in the embodiment of the present invention will be clearly and completely described below, it is clear that described enforcement Example is only a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, this area is common All other embodiments that technical staff is obtained under not making creative work premise, broadly fall into the model of present invention protection Enclose.
As it is shown in figure 1, the embodiment of the present invention includes:
A kind of water valve production technology integrated with draining of intaking, including step in detail below:
A, dispensing, developed new formula by formula adjustment and contrast test and met product hot strength, percentage elongation, hardness etc. Performance requirement;
B, mould development, by 3D software, according to material property, design and develop product mold, it is ensured that product size tolerance is being produced In product drawing prescribed limit;
C, design production process, process of producing product is designed and developed, is realized Product industrialization production;
D, exploitation automated production equipment, independent development one Automobile Rubber Products automatic assembling device, by motor belt motor motivation Working of plastics is assembled in rubber by tool hands, it is achieved the yield of 150pcs/h;
E, preparing semi-finished product, raw material, after formula coordinates, is processed into by banburying, mill process and has plastic vulcanizate Bar, sulfuration adhesive tape produces water valve semi-finished product through injection (mo(u)lding) machine injection molding technology under high temperature, high pressure effect;
F, inspection, a kind of rubber line footpath of exploitation checks that product line footpath is examined by tool entirely;
G, product handling system, semi-finished product are processed, repair flash is packed and put in storage after processing.
In sum, the invention provides a kind of water valve production technology integrated with draining of intaking, in production process, The inefficient problem of man-made assembly working of plastics, the present invention replaces people's hand assembled by driven by motor mechanical hand, working of plastics group Installing in rubber, make assembling speed by raising in 50pcs/ hour of man-made assembly to 150pcs/ hour, production efficiency improves More than 200%, and use new material formula, make the hot strength of product more than 14MPA, elongation rate of tensile failure (EB) more than 600%, Shore hardness (HS) 60 ± 5A, 70 DEG C of * 70H hot air aging hot strength rates of change+8%, elongation change rate-11%, hardness Rate of change+3, thus strengthen sealing, the ceramic chip in water valve is played preferably protective effect.
The foregoing is only embodiments of the invention, not thereby limit the scope of the claims of the present invention, every utilize this Equivalent structure or equivalence flow process that bright description is made convert, or are directly or indirectly used in other relevant technology neck Territory, is the most in like manner included in the scope of patent protection of the present invention.

Claims (1)

1. a water valve production technology integrated with draining of intaking, it is characterised in that include step in detail below:
A, dispensing, developed new formula by formula adjustment and contrast test and met product hot strength, percentage elongation, hardness etc. Performance requirement;
B, mould development, by 3D software, according to material property, design and develop product mold, it is ensured that product size tolerance is being produced In product drawing prescribed limit;
C, design production process, process of producing product is designed and developed, is realized Product industrialization production;
D, exploitation automated production equipment, independent development one Automobile Rubber Products automatic assembling device, by motor belt motor motivation Working of plastics is assembled in rubber by tool hands, it is achieved the yield of 150pcs/h;
E, preparing semi-finished product, raw material, after formula coordinates, is processed into by banburying, mill process and has plastic vulcanizate Bar, sulfuration adhesive tape produces water valve semi-finished product through injection (mo(u)lding) machine injection molding technology under high temperature, high pressure effect;
F, inspection, a kind of rubber line footpath of exploitation checks that product line footpath is examined by tool entirely;
G, product handling system, semi-finished product are processed, repair flash is packed and put in storage after processing.
CN201610756798.1A 2016-08-30 2016-08-30 A kind of water valve production technology integrated with draining of intaking Pending CN106239904A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610756798.1A CN106239904A (en) 2016-08-30 2016-08-30 A kind of water valve production technology integrated with draining of intaking

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610756798.1A CN106239904A (en) 2016-08-30 2016-08-30 A kind of water valve production technology integrated with draining of intaking

Publications (1)

Publication Number Publication Date
CN106239904A true CN106239904A (en) 2016-12-21

Family

ID=57597614

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610756798.1A Pending CN106239904A (en) 2016-08-30 2016-08-30 A kind of water valve production technology integrated with draining of intaking

Country Status (1)

Country Link
CN (1) CN106239904A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104552929A (en) * 2015-01-27 2015-04-29 上海新静自动化技术有限公司 Clamping piece and plastic part assembling equipment
CN105504536A (en) * 2015-12-23 2016-04-20 苏州井上橡塑有限公司 Production technology of water feeding and discharging valve rubber

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104552929A (en) * 2015-01-27 2015-04-29 上海新静自动化技术有限公司 Clamping piece and plastic part assembling equipment
CN105504536A (en) * 2015-12-23 2016-04-20 苏州井上橡塑有限公司 Production technology of water feeding and discharging valve rubber

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C10 Entry into substantive examination
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Application publication date: 20161221