CN106238591A - The full-automatic assembly equipment of spring needle - Google Patents

The full-automatic assembly equipment of spring needle Download PDF

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Publication number
CN106238591A
CN106238591A CN201610728110.9A CN201610728110A CN106238591A CN 106238591 A CN106238591 A CN 106238591A CN 201610728110 A CN201610728110 A CN 201610728110A CN 106238591 A CN106238591 A CN 106238591A
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China
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automatic
carrier
feed mechanism
spring
automatic feed
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CN201610728110.9A
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CN106238591B (en
Inventor
龚德平
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Kunshan Tuoyu Automation Technology Co Ltd
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Kunshan Tuoyu Automation Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of spring needle automatic assembly equipment, can be used for producing dual head spring pin (bicipital probe) and single head spring needle (single head probe), including automatic feed mechanism, automatic transmission mechanism, automatic riveting press structure, Automatic Charging Device, carrier return-flow system and control system, automatic feed mechanism includes needle tubing automatic feed mechanism, spring automatic feed mechanism, bulb shaft core automatic feed mechanism, automatic transmission mechanism includes runner, pull out moving mechanism and multiple carrier, Automatic Charging Device includes ejecting structure and blowpit, carrier backflow mechanism include conveyer belt, carrier hoisting mechanism and carrier fall mechanism.The full-automatic assembly equipment of this spring needle saves a large amount of artificial and equipment cost, also assures that quality simultaneously, and once can produce many products, product output amount is the decades of times of Traditional Man work pattern, has more light structure, Speed Efficient, steady quality, convenient regulation and changes the features such as machine facility.

Description

The full-automatic assembly equipment of spring needle
Technical field
The present invention relates to automation equipment technology, particularly relate to a kind of full-automatic assembly equipment of spring needle, can be used for automatically Dual head spring pin (bicipital probe) and single head spring needle (single head probe) are joined in makeup.
Background technology
Spring needle (probe) be primarily useful for the consumer electronics field such as waterproof cover for mobile phone, wrist-watch, digital camera, computer with And electronic devices and components are at contact the had to use for part material of test phase, market has considerable demand for spring needle Amount.Spring needle is divided into dual head spring pin (bicipital probe) and single head spring needle (single head probe), and wherein dual head spring pin (visit by double end Pin) structure as it is shown in figure 1, be made up of needle tubing, spring and two bulb shaft core;The structure of single head spring needle (single head probe) is such as Shown in Fig. 2, one end needle tubing, spring and the bulb shaft core closed are constituted.Spring needle still uses man-made assembly operation at present, Concrete work flow is for load in needle tubing by spring, and riveting after bulb shaft core is loaded onto in needle tubing both ends or one end, in operation process, The bulb shaft core of needle tubing both ends or one end can be ejected before riveting by the spring needle owing to assembling because of the elastic force of spring, institute Deposit cannot stack before spring needle riveting, can only take to assemble the technological process of a riveting one, thus need for often Individual workman is equipped with a riveting press equipment and the tool of manual work needs, and due to the high request of technological process, it is necessary to Use skilled worker, production could be completed more efficiently, so, not only increase manufacture difficulty and production cycle, And add equipment cost and cost of labor, therefore have that production capacity is low, high in cost of production shortcoming, this man-made assembly work production The required high-efficiency high-quality of large-scale production and the development trend of low cost cannot be met.And other are not more preferable at present Work pattern or can solve the problem that the automation equipment of the problems referred to above.
Summary of the invention
For solving above-mentioned technical problem, the present invention provides a kind of full-automatic assembly equipment of spring needle, and this spring needle is full-automatic Assembly equipment uses full-automatic unmanned intervention work pattern, and the parts of all products use automatic charging, automatically assembling, automatic riveting Pressure and automatic discharging, save a large amount of artificial and equipment, have employed reliable and stable automatic transmission mechanism, reduce in mechanism Also assures that quality while Ben, and once can produce many products, product output amount is the number of Traditional Man work pattern Ten times, have more light structure, Speed Efficient, steady quality, convenient regulation and change the features such as machine facility.
The present invention is to solve that its technical problem be the technical scheme is that
A kind of full-automatic assembly equipment of spring needle, including automatic feed mechanism, automatic transmission mechanism, automatic riveting press structure and Automatic Charging Device;Described automatic feed mechanism includes needle tubing automatic feed mechanism, spring automatic feed mechanism and bulb shaft core Automatic feed mechanism, described needle tubing automatic feed mechanism is positioned at the side of described automatic transmission mechanism, described spring automatic charging Mechanism is positioned at the downstream of described needle tubing automatic feed mechanism, described bulb shaft core automatic feed mechanism be positioned at described spring automatically on The downstream of material mechanism, described automatic riveting press structure is positioned at the downstream of described bulb shaft core automatic feed mechanism, described automatic discharging Mechanism is positioned at the downstream of described automatic riveting press structure.
The present invention is to solve that the further technical scheme that its technical problem is used is:
In the one preferably embodiment of the present invention, described bulb shaft core automatic feed mechanism is provided with two and difference For bulb shaft core automatic feed mechanism one and bulb shaft core automatic feed mechanism two, described bulb shaft core automatic feed mechanism one He Described bulb shaft core automatic feed mechanism two lays respectively at the both sides of described automatic transmission mechanism and both are oppositely arranged;Accordingly , automatic riveting press structure also is provided with two and respectively automatic riveting press structure one and automatic riveting press structure two, described automatic riveting Mechanism one and described automatic riveting press structure two lay respectively at the both sides of described automatic transmission mechanism and both are oppositely arranged.
A bulb shaft core automatic feed mechanism can also be provided only with, accordingly, be provided with an automatic riveting press structure;Described Bulb shaft core automatic feed mechanism, described automatic riveting press structure and described spring automatic feed mechanism are positioned at described autotransmitter The homonymy of structure.
Saying further, described automatic transmission mechanism includes runner, pulls out moving mechanism and multiple carrier;Described runner is positioned at institute State the underface pulling out moving mechanism, described in pull out moving mechanism include to block and unclamping described carrier pusher dog and can be vertical and horizontal To the mobile bar of movement, described pusher dog is fixed on described mobile bar, and described pusher dog is provided with pawl mouth, and described pawl mouth is towards described stream Road, described pawl mouth can block and unclamp described carrier, and described carrier is positioned at described runner, and described carrier is provided with at least one to be held Put the material containing hole of described spring needle.
Saying further, described Automatic Charging Device includes that ejecting structure and blowpit, described ejecting structure are provided with and eject Termination, described in eject termination corresponding with the conduit of described blowpit.
Say further, be additionally provided with carrier backflow mechanism, described carrier backflow mechanism include back carrying described carrier Conveyer belt and described carrier is put into by described conveyer belt the carrier hoisting mechanism of described automatic transmission mechanism, described conveyer belt It is positioned at the direction of transfer of the underface of described automatic transmission mechanism, the direction of transfer of described conveyer belt and described automatic transmission mechanism On the contrary, described carrier hoisting mechanism is positioned at the end of described conveyer belt.
Say further, described carrier backflow mechanism also include by described automatic transmission mechanism, described carrier is dropped to institute The carrier stating conveyer belt falls mechanism, and described carrier falls the initiating terminal that mechanism is positioned at the direction of transfer of described conveyer belt.
Saying further, described carrier hoisting mechanism includes knot before carrier adapting structure for electric, carrier lift structure and carrier Structure, described carrier adapting structure for electric is fixed on described carrier lift structure, and before described carrier, selection structure is provided with and is pushed by described carrier The pusher head of described automatic transmission mechanism.
Saying further, described carrier is fallen mechanism and is provided with the flipping block that can downwardly turn over, and described flipping block is in water During level state, the end with described automatic transmission mechanism is connected, and described flipping block can accept described carrier, at described flipping block Can be connected with described conveyer belt when down turning shape state.
Say further, be provided with control system, described automatic feed mechanism, described automatic transmission mechanism, described automatic riveting Press mechanism, described Automatic Charging Device and described carrier backflow mechanism all electrically connect described control system.
By such scheme, the present invention at least have the advantage that the full-automatic assembly equipment of spring needle of the present invention due to There is automatic feed mechanism, automatic transmission mechanism, automatic riveting press structure and Automatic Charging Device, the needle tubing of spring needle, spring and Bulb shaft core is sequentially completed assembling by automatic feed mechanism during the transmission of automatic transmission mechanism, then passes to automatically Riveting mechanism carries out riveting, is finally sent to Automatic Charging Device and carries out discharging, it is achieved that spring needle (single, double head probe) The full-automation of Assembling Production;Carrier enter after completing discharging carrier backflow mechanism, come back to automatic transmission mechanism rise Top, it is achieved the automatic back flow of carrier recycles;The whole production process of spring needle (probe) uses Automatic Control, nothing Need manpower intervention.The full-automatic assembly equipment of this spring needle saves a large amount of artificial and equipment, have employed reliable and stable in mechanism Automatic transmission mechanism, reduce while cost and also assures that quality, and once can produce many products, product output amount is The decades of times of Traditional Man work pattern, has more light structure, Speed Efficient, steady quality, convenient regulation and changes machine The features such as facility.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, And can be practiced according to the content of description, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
Accompanying drawing explanation
Fig. 1 is the structural representation of dual head spring pin (bicipital probe);
Fig. 2 is the structural representation of single head spring needle (single head probe);
Fig. 3 is a kind of schematic appearance of the full-automatic assembly equipment of spring needle (probe) of the present invention;
Fig. 4 is the overall structure schematic diagram of the full-automatic assembly equipment of spring needle (probe) of the present invention;
Fig. 5 is the phase para-position of conveyer belt and the runner in automatic transmission mechanism in the carrier backflow mechanism of the present invention Put schematic diagram.
Detailed description of the invention
Below by way of the detailed description of the invention of the specific instantiation explanation present invention, those skilled in the art can be by this theory Content disclosed in bright book understands advantages of the present invention and effect easily.The present invention other different mode can also give reality Execute, i.e. without departing substantially under the scope of disclosed, different modifications and change can be given.
Embodiment one: a kind of full-automatic assembly equipment of spring needle, can be used for producing dual head spring pin (bicipital probe) and list Head spring needle (single head probe), including automatic feed mechanism, automatic transmission mechanism 8, automatic riveting press structure and Automatic Charging Device; Described automatic feed mechanism includes needle tubing automatic feed mechanism 1, spring automatic feed mechanism 2, bulb shaft core automatic feed mechanism One 3 and bulb shaft core automatic feed mechanism 24, described needle tubing automatic feed mechanism 1 is positioned at the one of described automatic transmission mechanism 8 Side, described spring automatic feed mechanism 2 is positioned at the downstream of described needle tubing automatic feed mechanism 1, described bulb shaft core automatic charging Mechanism 1 lays respectively at the both sides of described automatic transmission mechanism 8 with described bulb shaft core automatic feed mechanism 24 and both are relative Arranging, it is automatic that described bulb shaft core automatic feed mechanism 1 and described bulb shaft core automatic feed mechanism 24 are positioned at described spring The downstream of feed mechanism 2;Described automatic riveting press structure includes automatic riveting press structure 1 and automatic riveting press structure 2 52, described from Dynamic riveting mechanism 1 lays respectively at the both sides of described automatic transmission mechanism 8 with described automatic riveting press structure 2 52 and both are relative Arranging, described automatic riveting press structure is positioned at described bulb shaft core automatic feed mechanism 1 and described bulb shaft core automatic charging machine The downstream of structure 24;Described Automatic Charging Device is positioned at the downstream of described automatic riveting press structure.
Described needle tubing automatic feed mechanism 1 and described spring automatic feed mechanism 2 lay respectively at described automatic transmission mechanism 8 Both sides.
Described automatic transmission mechanism 8 includes runner 82, pulls out moving mechanism 81 and multiple carrier 12;Described runner 82 is positioned at described Pull out the underface of moving mechanism 81, described in pull out moving mechanism 81 include to block and unclamping carrier pusher dog and can be vertically and laterally The mobile bar of movement, described pusher dog is fixed on described mobile bar, and described pusher dog is provided with pawl mouth, and described pawl mouth is towards described runner 82, described pawl mouth can block and unclamp described carrier 12, and described carrier 12 is positioned at described runner 82, described carrier 12 be provided with to The material containing hole of a few accommodating described spring needle, described carrier 12 is located in described runner 82, pulls out telephone-moving by described Described carrier 12 is carried by the upper and lower and side-to-side movement of structure 81 to the next stop.
Described Automatic Charging Device includes ejecting structure 6 and blowpit 7, and described ejecting structure is provided with and ejects termination, described Eject termination corresponding with the conduit of described blowpit 7, ejected the described spring needle that termination ejects fall into described blowpit 7 by described In, and fall in collection device along described blowpit 7.
Being additionally provided with carrier backflow mechanism, described carrier backflow mechanism includes the conveyer belt 9 that back carried by described carrier 12 With described carrier 12 is put into by described conveyer belt 9 the carrier hoisting mechanism 10 of described automatic transmission mechanism 8, described conveyer belt 9 It is positioned at the transmission of the underface of described automatic transmission mechanism 8, the direction of transfer of described conveyer belt 9 and described automatic transmission mechanism 8 In opposite direction, described carrier hoisting mechanism 10 is positioned at the end of described conveyer belt 9, the initiating terminal of the most described automatic transmission mechanism 8.
Described carrier backflow mechanism also include by described automatic transmission mechanism 8, described carrier 12 is dropped to described conveyer belt The carrier of 9 falls mechanism 11, and described carrier falls the initiating terminal that mechanism 11 is positioned at the direction of transfer of described conveyer belt 9, i.e. described The end of automatic transmission mechanism 8.
Described carrier hoisting mechanism 10 includes selection structure before carrier adapting structure for electric, carrier lift structure and carrier, described load Tool adapting structure for electric is fixed on described carrier lift structure, and before described carrier, selection structure is provided with and described carrier pushes described automatic biography Send the pusher head of mechanism, described conveyer belt 9 transmit the described carrier 12 returned and received by described adapting structure for electric, on described carrier Rise structure to be promoted to together with described carrier 12 at described automatic transmission mechanism 8 by described carrier adapting structure for electric, then start institute State in the runner 82 that described carrier 12 is pushed described automatic transmission mechanism 8 by pusher head.
Described carrier is fallen mechanism 11 and is provided with the flipping block that can downwardly turn over, when described flipping block is in level with The end of described automatic transmission mechanism 8 is connected, and described flipping block can accept described carrier 12, and described flipping block is in down turning shape Can be connected with described conveyer belt 9 during state, the described carrier 12 after discharging is delivered to institute by the pusher dog of described automatic transmission mechanism 8 Stating on the flipping block of carrier descending mechanism 11, flipping block turns under receiving after described carrier 12, makes described carrier 12 along flipping block It is slipped on the conveyer belt 9 of lower section.
Be additionally provided with control system 13, described automatic feed mechanism, described automatic transmission mechanism 8, described automatic riveting press structure, Described Automatic Charging Device and described carrier backflow mechanism all electrically connect described control system 13.
Described needle tubing automatic feed mechanism 1, described spring automatic feed mechanism 2, described bulb shaft core automatic feed mechanism 1 and described bulb shaft core automatic feed mechanism 24 be respectively vibrating disk feed mechanism.
Wherein, the quantity in the material containing hole that described carrier 12 is provided with, can the most specifically arrange, can be one To multiple.Described automatic feed mechanism has the feeding port of the material containing hole equal number with described carrier 12, described automatic riveting Mechanism has the die of the material containing hole equal number with described carrier 12, and described Automatic Charging Device has and described carrier 12 Material containing hole equal number eject termination, described blowpit 7 has the conduit of the material containing hole equal number with described carrier 12.
The full-automatic assembly equipment of above-mentioned spring needle can produce dual head spring pin (bicipital probe) being all turned on when. Can use after the bulb shaft core automatic feed mechanism 1 closing spring automatic feed mechanism 2 offside and automatic riveting press structure 1 In producing single head spring needle (single head probe).
Work process and the principle of the present invention are as follows: the needle tubing of spring needle (probe), spring and bulb shaft core are respectively by shaking Moving plate feed mechanism automatic charging, and push successively in the material containing hole of the carrier in runner;Pull out moving mechanism and do the most traversing, Carrier is promoted to advance according to processing step;After carrier arrives automatic riveting press structure station, by die riveting;After riveting completes, carrier pushes away Move Automatic Charging Device station, Automatic Charging Device by ejecting termination, finished product spring needle is ejected also from carrier material containing hole Fall into collecting box in the conduit of blowpit;Carrier enter after discharging carrier backflow mechanism, carrier fall mechanism by sky Carrier drops to conveyer belt, is sent to carrier hoisting mechanism, and unloaded tool, by carrier lift mechanism lifts to runner, starts one New assembling process, forms a cycle operation process, and whole assembling process is by control system Automatic Control.This spring needle is complete Automatic assembly equipment saves a large amount of artificial and equipment, have employed reliable and stable automatic transmission mechanism, reduce in mechanism Also assures that quality while Ben, and once can produce many products, product output amount is the number of Traditional Man work pattern Ten times, have more light structure, Speed Efficient, steady quality, convenient regulation and change the features such as machine facility.
Embodiment two: a kind of full-automatic assembly equipment of spring needle, not shown, (single head is visited to be used for producing single head spring needle Pin), equipment is not provided with the bulb shaft core automatic charging machine of spring automatic feed mechanism offside on the basis of being formed in embodiment one Structure and automatic riveting press structure, work process and principle are identical with embodiment one.
The above is only the preferred embodiment of the present invention, is not limited to the present invention, it is noted that for this skill For the those of ordinary skill in art field, on the premise of without departing from the technology of the present invention principle, it is also possible to make some improvement and Modification, these improve and modification also should be regarded as protection scope of the present invention.

Claims (10)

1. the full-automatic assembly equipment of spring needle, it is characterised in that include automatic feed mechanism, automatic transmission mechanism, automatically Riveting mechanism and Automatic Charging Device;Described automatic feed mechanism includes needle tubing automatic feed mechanism, spring automatic feed mechanism With bulb shaft core automatic feed mechanism, described needle tubing automatic feed mechanism is positioned at the side of described automatic transmission mechanism, described bullet Spring automatic feed mechanism is positioned at the downstream of described needle tubing automatic feed mechanism, and described bulb shaft core automatic feed mechanism is positioned at described The downstream of spring automatic feed mechanism, described automatic riveting press structure is positioned at the downstream of described bulb shaft core automatic feed mechanism, institute State Automatic Charging Device and be positioned at the downstream of described automatic riveting press structure.
The full-automatic assembly equipment of spring needle the most according to claim 1, it is characterised in that described bulb shaft core automatic charging Mechanism is provided with two and respectively bulb shaft core automatic feed mechanism one and bulb shaft core automatic feed mechanism two, described ball head Core automatic feed mechanism one and described bulb shaft core automatic feed mechanism two lay respectively at described automatic transmission mechanism both sides and Both are oppositely arranged;Accordingly, automatic riveting press structure also is provided with two and respectively automatic riveting press structure one and automatic riveting press Structure two, described automatic riveting press structure one and described automatic riveting press structure two lay respectively at the both sides and two of described automatic transmission mechanism Person is oppositely arranged.
The full-automatic assembly equipment of spring needle the most according to claim 1, it is characterised in that described bulb shaft core automatic charging Mechanism is provided with one, and accordingly, described automatic riveting press structure is provided with one;Described bulb shaft core automatic feed mechanism, described from Dynamic riveting mechanism and described spring automatic feed mechanism are positioned at the homonymy of described automatic transmission mechanism.
The full-automatic assembly equipment of spring needle the most according to claim 1, it is characterised in that described automatic transmission mechanism includes Runner, pull out moving mechanism and multiple carrier;Described runner pulls out the underface of moving mechanism described in being positioned at, described in pull out that moving mechanism includes can Blocking and unclamp the pusher dog of described carrier and the mobile bar that can vertically and laterally move, described pusher dog is fixed on described movement Bar, described pusher dog is provided with pawl mouth, and described pawl mouth can block and unclamp described carrier, described load towards described runner, described pawl mouth Tool is positioned at described runner, and described carrier is provided with at least one material containing hole housing described spring needle.
Spring needle automatic assembling machine the most according to claim 1, it is characterised in that described Automatic Charging Device includes ejecting Structure and blowpit, described ejecting structure is provided with and ejects termination, described in eject termination corresponding with the conduit of described blowpit.
Spring needle automatic assembling machine the most according to claim 4, it is characterised in that be additionally provided with carrier backflow mechanism, described Carrier backflow mechanism include the conveyer belt that described carrier is back carried and by described carrier by described conveyer belt put into described from The carrier hoisting mechanism of dynamic connecting gear, described conveyer belt is positioned at the underface of described automatic transmission mechanism, described conveyer belt Direction of transfer is contrary with the direction of transfer of described automatic transmission mechanism, and described carrier hoisting mechanism is positioned at the end of described conveyer belt End.
Spring needle automatic assembling machine the most according to claim 6, it is characterised in that described carrier backflow mechanism also include by The carrier that described carrier is dropped to described conveyer belt by described automatic transmission mechanism falls mechanism, and described carrier is fallen mechanism and is positioned at The initiating terminal of the direction of transfer of described conveyer belt.
Spring needle automatic assembling machine the most according to claim 6, it is characterised in that described carrier hoisting mechanism includes carrier Selection structure before adapting structure for electric, carrier lift structure and carrier, described carrier adapting structure for electric is fixed on described carrier lift structure, institute Before stating carrier, selection structure is provided with the pusher head that described carrier pushes described automatic transmission mechanism.
Spring needle automatic assembling machine the most according to claim 7, it is characterised in that described carrier falls that mechanism is provided with can The flipping block downwardly turned over, when described flipping block is in level, the end with described automatic transmission mechanism is connected, described in turn over Switch block can accept described carrier, can be connected with described conveyer belt when described flipping block is in down turning shape state.
10. according to the spring needle automatic assembling machine described in claim 1 or 6, it is characterised in that be provided with control system, described from Dynamic feed mechanism, described automatic transmission mechanism, described automatic riveting press structure, described Automatic Charging Device and carrier reflux mechanism all Electrically connect described control system.
CN201610728110.9A 2016-08-26 2016-08-26 Spring needle full-automatic assembly equipment Active CN106238591B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040187288A1 (en) * 2003-02-13 2004-09-30 Eduard Bruehwiler Method of installing spiral threaded inserts and installation tool for carrying out the method
CN201102137Y (en) * 2007-10-26 2008-08-20 罗烈龙 Assembly machine for full-automatically producing spring or probe
CN201889627U (en) * 2010-11-15 2011-07-06 惠小强 Integral device of automatic probe assembly device and assembly and channel device
CN103737318A (en) * 2013-12-16 2014-04-23 周俊雄 Automatic accessory assembly equipment
CN205967126U (en) * 2016-08-26 2017-02-22 昆山拓誉自动化科技有限公司 Full automatic assembly equipment of spring needle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040187288A1 (en) * 2003-02-13 2004-09-30 Eduard Bruehwiler Method of installing spiral threaded inserts and installation tool for carrying out the method
CN201102137Y (en) * 2007-10-26 2008-08-20 罗烈龙 Assembly machine for full-automatically producing spring or probe
CN201889627U (en) * 2010-11-15 2011-07-06 惠小强 Integral device of automatic probe assembly device and assembly and channel device
CN103737318A (en) * 2013-12-16 2014-04-23 周俊雄 Automatic accessory assembly equipment
CN205967126U (en) * 2016-08-26 2017-02-22 昆山拓誉自动化科技有限公司 Full automatic assembly equipment of spring needle

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