CN106238216B - A kind of low-temperature instant type rock phosphate in powder flotation collector and preparation method - Google Patents

A kind of low-temperature instant type rock phosphate in powder flotation collector and preparation method Download PDF

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Publication number
CN106238216B
CN106238216B CN201610629649.9A CN201610629649A CN106238216B CN 106238216 B CN106238216 B CN 106238216B CN 201610629649 A CN201610629649 A CN 201610629649A CN 106238216 B CN106238216 B CN 106238216B
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low
rock phosphate
flotation collector
mixed material
type rock
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CN106238216A (en
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王仁宗
肖碧鹏
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Hubei Fubang New Material Co.,Ltd.
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Hubei Forbon Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/018Mixtures of inorganic and organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/06Phosphate ores

Abstract

The present invention relates to a kind of low-temperature instant type rock phosphate in powder flotation collector and preparation methods, 40~44% polyhydrony fatty acids, 25~27% oleic acid, 22~24% water, 5~13%AEO3 are added in reaction kettle, it is stirred 20~40min at 70~90 DEG C, mixed material is made;The soda bath for accounting for that the mass concentration of mixed material 25-35% is 30% is added in mixed material, controlling reaction temperature is at 90~100 DEG C, and 100~140min of insulation reaction, cooling obtained low-temperature instant type rock phosphate in powder flotation collector.Advantages of the present invention:Product dissolution in low temperature speed is fast, and under the conditions of 40 DEG C, the collecting agent solution that mass concentration is 5% dissolves in 40min.Product low temperature aeneficiation effect is good, still there is good aeneficiation effect at 20 DEG C, reduces energy consumption.Still factory's production capacity is not selected in gel, reduction equipment failure rate, raising to product at 15~17 DEG C.The present invention can not only reduce the krafft point of collecting agent, enhance its dissolubility, and the collecting agent also has stronger lime soap dispersing power, resistance to hard water strong.

Description

A kind of low-temperature instant type rock phosphate in powder flotation collector and preparation method
Technical field
The invention belongs to beneficiation collecting agent technical field, it is related to a kind of low-temperature instant type rock phosphate in powder flotation collector and preparation Method.
Background technology
Most of rocks phosphate in powder select factory to be equipped with sulfuric acid plant, can be heated using the steam generated in sulphuric acid process It makes up a prescription.But still there is portion's separating plant there was only ore dressing plant on Guizhou, Sichuan and other places, without steam, need to add using electricity during making up a prescription Hot pin heating water makes up a prescription.Not only the efficiency of heating surface is low for this method, and heating speed is slow, and conventional fatty acid is caused to be caught Receiving agent cannot be completely dissolved, and cause flotation collector consumption high.More seriously normal fat acid collector is at low temperature Easy gel blocks pipeline, causes that factory is selected to stop.
Therefore, a kind of low-temperature instant type rock phosphate in powder flotation collector is developed, to selecting factory that flotation is overcome to catch without steam-heated The problem for receiving agent dissolving is of great significance.
Invention content
The purpose of the present invention aiming at dissolution in low temperature efficiency existing for above-mentioned flotation collector, catch by low, high energy consumption and flotation The problems such as agent consumption is high and equipment failure rate is high is received, a kind of low-temperature instant type rock phosphate in powder flotation collector and preparation method are provided, Flotation collector dissolution in low temperature speed provided by the invention is fast, and under the conditions of 40 DEG C, the collecting agent solution that mass concentration is 5% can be Dissolving in 40min, and low temperature aeneficiation effect is good, still there is good aeneficiation effect at 20 DEG C, reduces energy consumption;Low temperature not gel, drop Factory's production capacity is selected in low equipment failure rate, raising.
The technical scheme is that:
A kind of low-temperature instant type rock phosphate in powder flotation collector, each component is based on quality percentage, it is characterised in that:By 40~ 44% polyhydrony fatty acid, 25~27% oleic acid, 22~24% water, 5~13% AEO3 are added in reaction kettle, 70 ~90 DEG C are stirred 20~40min and mixed material are made;The quality for accounting for mixed material 25-35% is added in mixed material A concentration of 30% soda bath, controlling reaction temperature continue insulation reaction 100-140min at 90-100 DEG C;It is cooling to be made low Warm Instant rock phosphate in powder flotation collector.
A kind of preparation method of low-temperature instant type rock phosphate in powder flotation collector, based on quality percentage, feature exists each component In:(1) by 40~44% polyhydrony fatty acid, 25~27% oleic acid, 22~24% water, 5~13% AEO3 be added In reaction kettle, it is stirred 20~40min at 70~90 DEG C, mixed material is made;(2) it is added in mixed material and accounts for mixture Expect that the mass concentration of 25-35% is 30% soda bath, controlling reaction temperature continues insulation reaction 100- at 90-100 DEG C 140min;(3) cooling, obtain low-temperature instant type rock phosphate in powder flotation collector.
The polyhydrony fatty acid is 9,10- dihydroxystearic acids or 9,10,12,13- tetrahydroxys aliphatic acid or the two Mixture.It can directly purchase, can also be prepared by existing production technology oneself.
30% above-mentioned soda bath, can be commercially available 30% soda bath, can also be that high-concentration alkali liquor is dilute 30% soda bath being prepared is released, can also be that 30% soda bath that water is formulated is dissolved in by solid caustic soda.
Using the beneficial effects of the invention are as follows:
Flotation collector dissolution in low temperature speed is fast, for example, this flotation collector is at 40 DEG C, mass concentration is 5% to catch Receiving agent solution can be completely dissolved in 40min.The flotation collector that solution rate uses more now promotes 50~100%.
Flotation collector low temperature aeneficiation effect is good.The flotation flotation collector that rock phosphate in powder flotation at present uses is mostly aliphatic acid Class, bad dispersibility need slurry temperature just to have greater activity at 30~35 DEG C, and use the beneficiation collecting agent of the present invention at 20 DEG C It is lower to have preferable aeneficiation effect.
Flotation collector is not easy gel.There are gelatin phenomenon, poles for the fatty acid collecting agent that rock phosphate in powder flotation at present uses Pipeline and delivery pump are easily blocked, causes non-normal stop, reduction to select factory's production capacity, increases beneficiation cost.And use the choosing of the present invention Mine collecting agent in process of production, does not occur producing parking phenomenon caused by gel at 20 DEG C.
Core of the invention innovative point is the polyhydrony fatty acid for referring to have polyhydroxy group, can not only reduce collecting The krafft point of agent enhances its dissolubility, and the collecting agent also has stronger lime soap dispersing power, resistance to hard water strong.
Specific implementation mode
In the following, according to a particular embodiment of the invention, being further described to its technical solution.
Embodiment one:
(1) prepared by polyhydrony fatty acid:
Oleic acid, formic acid, AEO3, mass concentration in the present embodiment are 30% hydrogenperoxide steam generator, caustic soda is directly bought.
3000kg oleic acid, 1875kg formic acid are sequentially added into 10000L reaction kettles, after stirring 0.5h at 30~35 DEG C, Dropwise addition 2625kg mass concentrations are 30% hydrogenperoxide steam generator, after being added dropwise, after reacting 5h at 65~70 DEG C, separate lower layer Water layer, upper layer oil reservoir are polyhydrony fatty acid, and discharging is for use;
(2) 3100kg polyhydrony fatty acids, the 1900kg of step (1) preparation are sequentially added into the reaction kettle of 14000L Oleic acid, 1700kg water, 1000kgAEO3 are warming up to 80 DEG C, and mixed material is made in insulated and stirred 30min, waits for that next procedure makes With.
(3) it is 30% soda bath that 2300kg mass concentrations are added into above-mentioned 14000L reaction kettles, and addition finishes Afterwards, 95 DEG C of reaction 120min, cooling are warming up to.Low-temperature instant type rock phosphate in powder flotation collector, packaging is made.
At 40 DEG C, this collecting agent solution that mass concentration is 5% is completely dissolved in 39min, more typical aliphatic acid The solution rate of class collecting agent promotes 66.95%.
At 19 DEG C, this collecting agent is by raw ore P2O5" one thick one is passed through for 26.03%, the MgO Sichuan phosphorus ores for being 5.48% After essence " reverse floatation process sorts, P is obtained2O5The high-quality qualified phosphorus concentrate for being 0.46% for 35.21%, MgO, the rate of recovery are 90.53%.
At 17 DEG C " gel " phenomenon does not occur for this collecting agent.
Embodiment two
(1) prepared by polyhydrony fatty acid:
Oleic acid, formic acid, AEO3, mass concentration in the present embodiment are 30% hydrogenperoxide steam generator, caustic soda is directly bought.
3000kg oleic acid, 1875kg formic acid are sequentially added into 10000L reaction kettles, after stirring 0.5h at 30~35 DEG C, Dropwise addition 2625kg mass concentrations are 30% hydrogenperoxide steam generator, after being added dropwise, after reacting 5h at 65~70 DEG C, separate lower layer Water layer, upper layer oil reservoir are polyhydrony fatty acid, and discharging is for use;
(2) sequentially added in the reaction kettle of 14000L 3300kg polyhydrony fatty acids, 2000kg oleic acid, 1800kg water, 400kgAEO3 is warming up to 70 DEG C, and mixed material is made in insulated and stirred 40min, waits for that next procedure uses.
(3) it is 30% soda bath 2500kg mass concentrations to be added into above-mentioned 14000L reaction kettles, after addition, It is warming up to 90 DEG C of reaction 140min, cooling.Low-temperature instant type rock phosphate in powder flotation collector, packaging is made.
At 40 DEG C, this collecting agent solution that mass concentration is 5% is completely dissolved in 37min, more typical fatty acid The solution rate of collecting agent promotes 68.64%.
At 17 DEG C, this collecting agent is by raw ore P2O5The Sichuan phosphorus ore warp " a thick essence " for being 5.48% for 26.03%, MgO After reverse floatation process sorts, P is obtained2O5The high-quality qualified phosphorus concentrate for being 0.46% for 35.28%, MgO, the rate of recovery are 90.32%.
At 16 DEG C " gel " phenomenon does not occur for this collecting agent.
Embodiment three
9,10- dihydroxystearic acids, oleic acid, AEO3, caustic soda are purchased in this example.Caustic soda is tuned into 30% solution in advance.
(1) sequentially added in the reaction kettle of 14000L 3360kg9,10- dihydroxystearic acids, 2080kg oleic acid, 1840kg water, 720kgAEO3 are warming up to 90 DEG C, and mixed material is made in insulated and stirred 20min, wait for that next procedure uses.
(2) it is 30% soda bath 2000kg mass concentrations to be added into above-mentioned 14000L reaction kettles, after addition, It is warming up to 100 DEG C of reaction 100min, cooling.Low-temperature instant type rock phosphate in powder flotation collector, packaging is made.
At 40 DEG C, this collecting agent solution that mass concentration is 5% can be completely dissolved in 36min, more typical aliphatic acid The solution rate of class collecting agent promotes 69.45%.
At 17 DEG C, this collecting agent is by raw ore P2O5The Sichuan phosphorus ore warp " a thick essence " for being 5.48% for 26.03%, MgO After reverse floatation process sorts, P is obtained2O5The high-quality qualified phosphorus concentrate for being 0.48% for 35.18%, MgO, the rate of recovery are 91.00%.
At 15 DEG C " gel " phenomenon does not occur for this collecting agent.
Example IV
9,10,12,13- tetrahydroxys aliphatic acid, oleic acid, AEO3, caustic soda are purchased in this example.Caustic soda is tuned into 30% in advance Solution.
(1) 3360kg9,10,12,13- tetrahydroxys aliphatic acid, 2080kg oil are sequentially added in the reaction kettle of 14000L Acid, 1840kg water, 720kgAEO3, are warming up to 90 DEG C, and mixed material is made in insulated and stirred 20min, wait for that next procedure uses.
(2) it is 30% soda bath 2000kg mass concentrations to be added into above-mentioned 14000L reaction kettles, after addition, It is warming up to 100 DEG C of reaction 100min, cooling.Low-temperature instant type rock phosphate in powder flotation collector, packaging is made.
At 40 DEG C, this collecting agent solution that mass concentration is 5% is completely dissolved in 39min, more typical aliphatic acid The solution rate of class collecting agent promotes 66.95%.
At 19 DEG C, this collecting agent is by raw ore P2O5" one thick one is passed through for 26.03%, the MgO Sichuan phosphorus ores for being 5.48% After essence " reverse floatation process sorts, P is obtained2O5The high-quality qualified phosphorus concentrate for being 0.46% for 35.21%, MgO, the rate of recovery are 90.53%.
At 15 DEG C " gel " phenomenon does not occur for this collecting agent.

Claims (4)

1. a kind of low-temperature instant type rock phosphate in powder flotation collector, each component is based on quality percentage, it is characterised in that:By 40~44% Polyhydrony fatty acid, 25~27% oleic acid, 22~24% water, 5~13% AEO3 be added reaction kettle in, 70~90 It DEG C is stirred 20~40min and mixed material is made;The mass concentration for accounting for mixed material 25-35% is added in mixed material For 30% soda bath, controlling reaction temperature continues insulation reaction 100-140min at 90-100 DEG C;Cooling obtained low temperature speed Molten type rock phosphate in powder flotation collector.
2. a kind of low-temperature instant type rock phosphate in powder flotation collector as described in claim 1, it is characterised in that polyhydrony fatty acid For 9,10- dihydroxystearic acids or the mixture of 9,10,12,13- tetrahydroxys aliphatic acid or the two.
3. a kind of preparation method of low-temperature instant type rock phosphate in powder flotation collector, each component is based on quality percentage, it is characterised in that: (1) by 40~44% polyhydrony fatty acid, 25~27% oleic acid, 22~24% water, 5~13% AEO3 be added reaction In kettle, it is stirred 20~40min at 70~90 DEG C, mixed material is made;(2) it is added in mixed material and accounts for mixed material The soda bath that the mass concentration of 25-35% is 30%, controlling reaction temperature continue insulation reaction 100- at 90-100 DEG C 140min;(3) cooling, obtain low-temperature instant type rock phosphate in powder flotation collector.
4. a kind of preparation method of low-temperature instant type rock phosphate in powder flotation collector as claimed in claim 3, it is characterised in that more Hydroxy fatty acid is the mixture of 9,10- dihydroxystearic acids or 9,10,12,13- tetrahydroxys aliphatic acid or the two.
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CN110612161B (en) * 2017-05-30 2022-07-01 埃科莱布美国股份有限公司 Improved composition and process for reverse froth flotation of phosphate ores
CN108745655A (en) * 2018-05-02 2018-11-06 武汉工程大学 A kind of double hydroxy fatty acid soap collecting agents and preparation method thereof
CN108816523A (en) * 2018-05-02 2018-11-16 武汉工程大学 Double hydroxy fatty acid soap collecting agents of a kind of alpha-amido and the preparation method and application thereof
CN109225649B (en) * 2018-10-29 2020-06-30 贵州川恒化工股份有限公司 Phosphorite layer a ore reverse flotation composite collecting agent and preparation method thereof
CN113582838A (en) * 2021-07-05 2021-11-02 武汉工程大学 Tetrahydroxy sodium stearate and preparation method and application thereof
CN113843048A (en) * 2021-09-15 2021-12-28 武汉工程大学 Polyhydroxy fatty acid sodium soap and preparation method and application thereof
CN113861013A (en) * 2021-11-10 2021-12-31 邢台德贵纳米材料科技有限公司 Preparation of polyhydroxy fatty acid and application thereof in coating of nano calcium carbonate

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