CN106228580B - A kind of material detection, power-economizing method and system based on video analysis - Google Patents

A kind of material detection, power-economizing method and system based on video analysis Download PDF

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CN106228580B
CN106228580B CN201610606746.6A CN201610606746A CN106228580B CN 106228580 B CN106228580 B CN 106228580B CN 201610606746 A CN201610606746 A CN 201610606746A CN 106228580 B CN106228580 B CN 106228580B
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belt conveyor
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belt
control system
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CN106228580A (en
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李铮
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Ningxia Guangtianxia Technology Co ltd
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/24Classification techniques
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/24Classification techniques
    • G06F18/241Classification techniques relating to the classification model, e.g. parametric or non-parametric approaches
    • G06F18/2411Classification techniques relating to the classification model, e.g. parametric or non-parametric approaches based on the proximity to a decision surface, e.g. support vector machines
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10016Video; Image sequence

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  • Theoretical Computer Science (AREA)
  • Data Mining & Analysis (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Artificial Intelligence (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Bioinformatics & Computational Biology (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Evolutionary Computation (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Conveyors (AREA)

Abstract

The present invention relates to video detecting method, especially a kind of material detection, power-economizing method and system based on video analysis.A kind of material detection based on video analysis, power-economizing method and system, the system includes the control system of belt conveyor, the video camera being mounted on belt conveyor, photoelectric conversion device transmits the collected signal of video camera, it is characterized in that the control system of above-mentioned belt conveyor is can be to the control system for the motor progress frequency control for driving belt conveyor rotation, the collected signal of video camera is transmitted to embedded image analytical equipment by photoelectric conversion device, embedded image analytical equipment has Video Quality Metric, analytic function, and it is connected with the control system of belt conveyor.The present invention adjusts the revolving speed of driving motor by the real-time detection to material on conveyer belt, realizes purpose that is energy-saving and extending service life of equipment, robustness with higher and high practicability.

Description

A kind of material detection, power-economizing method and system based on video analysis
Technical field
The present invention relates to video detecting method, especially a kind of material detection based on video analysis and is at power-economizing method System.
Background technique
Currently, internet+, industry 4.0, artificial intelligence flourish, traditional industry field also start largely using intelligence Robot come replace it is artificial, promote working efficiency, reduce production cost.Belt conveyor is the enterprises such as mine, harbour, power plant Prevailing traffic equipment, due to the particularity of mining conditions and production link, it is uniform to cannot keep belt conveyor material freight volume, leads Cause system or separate unit belt conveyor light load or it is non-loaded in the state of runing time it is longer, not only cause specified or set Determine the waste of energy run under revolving speed, and belt driving system, rotatable parts, adhesive tape made to form invalid abrasion, Shorten service life of equipment.
For the transportation system of downhole materials, several or tens strip-type conveyers are generally required, joins end to end and carries out object The conveying of material, when several in system or tens strip-type conveyers light load or it is non-loaded in the state of run, for Year expends electricity for manufacturing enterprise and belt conveyor maintenance, maintenance cost are up to a million.
Belt conveyor has largely used frequency conversion drive at this stage, according to transit link condition and freight volume, though periodically Artificial setting speed regulation is carried out, but energy-saving effect is still unobvious.In recent years more scientific research institutions carry out belt conveyor energy conservation A large amount of research is detected freight volume by batcher, and passes through frequency conversion equipment control in the way of quantitative, electronic scale weighing, infrared ray etc. Belt speed processed realizes energy conservation, but effective, reliable scheme there is no to reach the variation of real-time detection freight volume, freight volume distribution at present, and Really realize that intelligence adjusts the purpose of belt speed using frequency conversion equipment.In addition, unlatching needs successively start from last bit belt, when whole It is general to need 50 minutes or more when the entire start completion of the belt of a production line, during the entire process of starting, the belt that first starts Be constantly in idling conditions, and the starting of each belt requires to arrange work personnel's progress, this Starting mode because Belt, which dallies, leads to the waste of electric energy, while increasing human cost.
Summary of the invention
The present invention is a kind of real-time change based on mass flow on detection conveyer belt, by adjusting band in transportation system Formula conveyer motor speed realize energy conservation, consumption reduction and safety it is a kind of based on video analysis material detection, power-economizing method and System.
For achieving the above object, the technical solution of the present invention is as follows: a kind of material detection, energy conservation based on video analysis System, which includes the control system of belt conveyor, the video camera that is mounted on belt conveyor, and photoelectric conversion device will The collected signal of video camera is transmitted, it is characterised in that the control system of above-mentioned belt conveyor is can be defeated to drive belt The motor for sending machine to rotate carries out the control system of frequency control, and the collected signal of video camera is transmitted to embedding by photoelectric conversion device Enter formula image analysis equipment, embedded image analytical equipment has Video Quality Metric, analytic function, and the control with belt conveyor System is connected.
Above-mentioned embedded image analytical equipment includes video acquisition module, single-frame analysis module, multi-frame analysis module, enhancing Analysis module can analyze the amount situation of the material on belt in belt conveyor in the continuous digital picture of multiframe, The result of analysis is sent to the control system of belt conveyor by embedded image analytical equipment, and control drives belt conveyor rotation The motor speed turned;
Above-mentioned video acquisition module is that the vision signal of video camera acquisition is converted into the continuous digital picture of multiframe;
Single-frame analysis module is to carry out single-frame analysis, preliminary analysis belt based on single frames LBP texture Adaboost classifier The planar grains of material on the conveyer belt of conveyer obtain material proportion on conveying zone face, determine the monitoring area Comprising material how much;
Multi-frame analysis module is analyzed continuous multiple frames digital picture, and the analysis essence of single-frame analysis module is improved It spends, the three-dimensional situation of material on the conveyer belt of preliminary analysis belt conveyor;
Enhancing analysis module is sentenced using the support vector machine classifier progress based on three-dimensional LBP texture analysis is final Not, it is promoted and differentiates result credibility, enhance the precision of algorithm.
The width of above-mentioned video camera shooting area is more than or equal to the width of the conveyer belt of belt conveyor.
It is a kind of based on video analysis material detection, power-economizing method, the work step of this method are as follows:
1) acquisition of data: specify the video signal transmission in region to embedded figure in the belt conveyor of video camera shooting As analytical equipment;
2) it converts: using the video acquisition module of embedded image analytical equipment, the vision signal of video camera acquisition being turned Change the continuous digital picture of multiframe into;
3) it analyzes: using the single-frame analysis module in embedded image analytical equipment, to the LBP of every width Single frame digital image Texture Adaboost classifier carries out single-frame analysis, and the planar grains of material, obtain on the conveyer belt of preliminary analysis belt conveyor Material proportion on conveying zone face out, determine the monitoring area include material how much, multi-frame analysis module is to continuous more Frame of digital image is analyzed;
4): judgement: using the enhancing analysis module of the support vector machine classifier based on three-dimensional LBP texture analysis, to suitable Material quantity is analyzed, is judged on the conveyer belt of belt conveyor in continuous multiple frames digital picture in the sequence period;
5) it controls: the analysis of above-mentioned embedded image analytical equipment, judging result is transmitted to the control of belt conveyor System, by the control system of belt conveyor, control drives the revolving speed of belt conveyor rotating electric machine.
The specified region of above-mentioned video camera shooting is the conveyer belt of belt conveyor, and the width of shooting is more than or equal to belt The conveying bandwidth of conveyer.
Material detection method and system based on video analysis of the invention, can be used for detecting in transmission belt whether have object Material and material number.Material detection method of the invention and system are in video camera as sensor and digital signal It is realized under the support of processing chip, digital video signal is acquired by front-end camera, the vision signal of acquisition is converted into Multiframe consecutive digital images support plane LBP texture Adaboost classifier, continuous multiple frames statistical analysis, dynamic LBP texture The multiple means such as vector machine classifier, which merge, to be used in combination, and is finally obtained monitoring area material real-time traffic information and is reliably detected knot Fruit, and frequency converter output frequency is adjusted by PCL programming in logic, to change driving motor revolving speed, realize energy conservation drop Consumption and the purpose for extending service life of equipment, robustness with higher and high practicability.
Detailed description of the invention
Fig. 1 is systematic schematic diagram of the invention;
Fig. 2 is model framework chart of the invention.
Specific embodiment
As shown in Figure 1, 2, video camera 2 is installed above the conveyer belt for needing the belt conveyor 3 detected, video camera The width of shooting area is more than or equal to conveying bandwidth.
The course of work of this method and system are as follows:
1) acquisition of data: by the video of the belt in belt conveyor of video camera shooting, pass through photoelectric conversion device 1 It is transmitted to embedded image analytical equipment 6;
2) it converts: using the video acquisition module in embedded image analytical equipment, the vision signal that video camera is acquired It is converted into the continuous digital picture of multiframe;
3) it analyzes: using the single-frame analysis module of embedded image analytical equipment, to the LBP line of every width Single frame digital image It manages Adaboost classifier and carries out single-frame analysis, the planar grains of material on the conveyer belt of preliminary analysis belt conveyor, and it is fast After speed filters out the picture frame there is no material, continuous multiple frames digital picture is analyzed using multi-frame analysis module, tentatively The three-dimensional situation of analysis, and quickly filter out the picture frame there is no material;
4): judgement: using the enhancing analysis module of the support vector machine classifier based on three-dimensional LBP texture analysis, to suitable Material quantity is analyzed, is judged on the conveyer belt of belt conveyor in continuous multiple frames digital picture in the sequence period;
5) it controls: above-mentioned analysis, judging result being sent to PLC and carry out logic analysis, it is defeated that analysis result is sent to belt The control system 5 for sending machine, by the control system of belt conveyor, control drives the revolving speed of belt conveyor rotating electric machine 4.
The control system 5 of belt conveyor is can be to the control system for driving the motor 4 of belt conveyor rotation to be adjusted the speed System, speed regulation use frequency control or other modes of speed regulation.
By embedded image analytical equipment to the analysis of material quantity on conveyer belt, judge data, feed back to belt conveying The control system of machine, analysis judge that the conclusion of data has following 3 kinds:
1, material quantity belongs to normal value on conveyer belt, and signal is fed back to belt conveyor by embedded image analytical equipment Control system, the control system of belt conveyor maintains the motor speed of existing belt conveyor rotation;
2, material quantity is less than normal value on conveyer belt, and signal is fed back to belt conveyor by embedded image analytical equipment Control system, the control system of belt conveyor controls multiple belt conveyors in entire transportation system at this time, extremely by head Tail reduces the motor speed of belt conveyor, to reduce power consumption;
3, when material quantity is 0 within the set time on conveyer belt, illustrate the belt of detected belt conveyor upstream Conveyer is possible to 2 kinds of situations occur:
1) conveyer band discerption of upstream belt conveyor or fracture;
2) feeding system breaks down;
After there is above situation, embedded image analytical equipment control that signal is delivered to entire control system first Room is alarmed, while issuing stalling instruction to the control system of conveyer, and entire transportation system is out of service, to prevent out The generation of the accidents such as the accumulation of current situation portion material.

Claims (4)

1. a kind of material detection based on video analysis, energy conserving system, the system include the control system of belt conveyor, installation Video camera on belt conveyor, photoelectric conversion device transmit the collected signal of video camera, it is characterised in that on The control system (5) for stating belt conveyor (3) is that the control of frequency control can be carried out to the motor (4) for driving belt conveyor to rotate Video camera (2) collected signal is transmitted to embedded image analytical equipment (6) by system processed, photoelectric conversion device (1), insertion Formula image analysis equipment has Video Quality Metric, analytic function, and is connected with the control system of belt conveyor;
Above-mentioned embedded image analytical equipment (6) includes video acquisition module, single-frame analysis module, multi-frame analysis module, enhancing Analysis module can analyze the amount situation of the material on belt in belt conveyor in the continuous digital picture of multiframe, The result of analysis is sent to the control system (5) of belt conveyor by embedded image analytical equipment, is adjusted and is driven belt conveying Motor (4) revolving speed of machine (3) rotation;
Above-mentioned video acquisition module is that the vision signal of video camera acquisition is converted into the continuous digital picture of multiframe;
Single-frame analysis module is to carry out single-frame analysis, preliminary analysis belt conveying based on single frames LBP texture Adaboost classifier The planar grains of material on the conveyer belt of machine obtain material proportion on conveying zone face, determine that single frames region includes material How much;
Multi-frame analysis module is analyzed continuous multiple frames digital picture, improves the analysis precision of single-frame analysis module, just The three-dimensional situation of material on the conveyer belt of step analysis belt conveyor;
Enhancing analysis module is to carry out final differentiation using the support vector machine classifier based on three-dimensional LBP texture analysis, is mentioned It rises and differentiates result credibility, enhance the precision of algorithm.
2. a kind of material detection based on video analysis according to claim 1, energy conserving system, it is characterised in that above-mentioned to take the photograph The width of camera (2) shooting area is more than or equal to the width of the conveyer belt of belt conveyor (3).
3. a kind of material detection based on video analysis, power-economizing method, the work step of this method are as follows:
1) acquisition of data: specify the video signal transmission in region to embedded image point in the belt conveyor of video camera shooting Desorption device;
2) it converts: using the video acquisition module of embedded image analytical equipment, the vision signal that video camera acquires being converted into The continuous digital picture of multiframe;
3) it analyzes: using the single-frame analysis module in embedded image analytical equipment, to the LBP texture of every width Single frame digital image Adaboost classifier carries out single-frame analysis, and the planar grains of material, obtain object on the conveyer belt of preliminary analysis belt conveyor Material conveying zone face on proportion, determine single frames region include material how much, multi-frame analysis module is to continuous multiple frames digitized map As being analyzed;
4): judgement: using the enhancing analysis module of the support vector machine classifier based on three-dimensional LBP texture analysis, when to sequence Between material quantity is analyzed, is judged on the conveyer belt of belt conveyor in continuous multiple frames digital picture in section;
5) it controls: the analysis of above-mentioned embedded image analytical equipment, judging result is transmitted to the control system of belt conveyor, By the control system of belt conveyor, control drives the revolving speed of belt conveyor rotating electric machine.
4. a kind of material detection based on video analysis according to claim 3, power-economizing method, it is characterised in that above-mentioned to take the photograph The specified region of camera (2) shooting is the conveyer belt of belt conveyor, and the width of shooting is more than or equal to the defeated of belt conveyor Send bandwidth.
CN201610606746.6A 2016-07-29 2016-07-29 A kind of material detection, power-economizing method and system based on video analysis Active CN106228580B (en)

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CN107944394A (en) * 2017-11-27 2018-04-20 宁夏广天夏电子科技有限公司 A kind of video analysis method and system being detected to material in conveyor
CN108229422A (en) * 2018-01-25 2018-06-29 浙江中控技术股份有限公司 A kind of method and apparatus of image identification
CN108985244B (en) * 2018-07-24 2021-10-15 海信集团有限公司 Television program type identification method and device
CN111241869B (en) * 2018-11-28 2024-04-02 杭州海康威视数字技术股份有限公司 Material checking method and device and computer readable storage medium
CN112928966A (en) * 2021-03-26 2021-06-08 中国矿业大学(北京) Belt conveyor speed regulating system based on video signals and control method thereof

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WO2012060999A1 (en) * 2010-11-02 2012-05-10 Laitram, L.L.C. Conveyor system, belt, and method using accelerometers
CN204847257U (en) * 2015-06-30 2015-12-09 宁夏广天夏电子科技有限公司 Energy -conserving detection device of belt conveyor
CN105217271A (en) * 2015-08-31 2016-01-06 西安华光信息技术有限责任公司 Based on the self-adaptation control method of the belt transportation system of video identification

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Publication number Priority date Publication date Assignee Title
WO2012060999A1 (en) * 2010-11-02 2012-05-10 Laitram, L.L.C. Conveyor system, belt, and method using accelerometers
CN204847257U (en) * 2015-06-30 2015-12-09 宁夏广天夏电子科技有限公司 Energy -conserving detection device of belt conveyor
CN105217271A (en) * 2015-08-31 2016-01-06 西安华光信息技术有限责任公司 Based on the self-adaptation control method of the belt transportation system of video identification

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Denomination of invention: A method and system of material detection and energy saving based on video analysis

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