CN106228257A - A kind of cost analysis towards iron and steel enterprise's production process and assessment system and method - Google Patents
A kind of cost analysis towards iron and steel enterprise's production process and assessment system and method Download PDFInfo
- Publication number
- CN106228257A CN106228257A CN201610537140.1A CN201610537140A CN106228257A CN 106228257 A CN106228257 A CN 106228257A CN 201610537140 A CN201610537140 A CN 201610537140A CN 106228257 A CN106228257 A CN 106228257A
- Authority
- CN
- China
- Prior art keywords
- cost
- production
- analysis
- product
- data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/04—Forecasting or optimisation specially adapted for administrative or management purposes, e.g. linear programming or "cutting stock problem"
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Landscapes
- Business, Economics & Management (AREA)
- Engineering & Computer Science (AREA)
- Human Resources & Organizations (AREA)
- Economics (AREA)
- Strategic Management (AREA)
- General Business, Economics & Management (AREA)
- Entrepreneurship & Innovation (AREA)
- Theoretical Computer Science (AREA)
- Marketing (AREA)
- General Physics & Mathematics (AREA)
- Tourism & Hospitality (AREA)
- Physics & Mathematics (AREA)
- Development Economics (AREA)
- Game Theory and Decision Science (AREA)
- Operations Research (AREA)
- Quality & Reliability (AREA)
- Primary Health Care (AREA)
- General Health & Medical Sciences (AREA)
- Health & Medical Sciences (AREA)
- Educational Administration (AREA)
- Manufacturing & Machinery (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides a kind of cost analysis towards iron and steel enterprise's production process and assessment system and method, including: data acquisition module, for passing through apparatus for production line or the production process data of system Real-time Collection product in iron and steel enterprise's production process；Cost calculation module, for according to the default cost accounting cycle and according to the production factors data computing products totle drilling cost of production process data and configuration, and according to default product object or teams and groups' object mass customization be allocated and sort out, obtain the cost of various product；Analyze and evaluation module, for the cost of mass customization and various product is carried out cost analysis and assessment, obtain cost analysis and assessment result；And according to cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product cost variation tendency.So, it is possible to eliminate the change of the production factors data impact on product cost in production process；Become more meticulous the requirement of degree further, it is possible to meet cost accounting.
Description
Technical field
The present invention relates to automatization and information system management technical field, particularly relate to a kind of towards iron and steel enterprise's production work
The cost analysis of sequence and assessment system and method.
Background technology
Along with iron and steel enterprise's competitive pressure continues to increase in recent years, how to improve enterprise cost management by management innovation
Rationalization level and the degree that becomes more meticulous, be cost control and enterprise's application major issue of interest.
At present, present in existing iron and steel enterprise cost control system, subject matter includes: (1) cost distribution side
Formula is extensive, and the change not taking in production factors data causes the change of product cost；(2) cost change shortage is analyzed,
Assessment and predicting means, it is difficult to disclose cost fluctuation reason；(3) generally employing experience supposition determines, it is impossible to enough meet cost core
Calculate the requirement of the degree that becomes more meticulous.
Summary of the invention
The shortcoming of prior art in view of the above, it is an object of the invention to provide a kind of cost analysis and appraisal procedure
And system, according to production process data and combine production factors data and calculate the totle drilling cost of described product, it is possible to eliminate product raw
The change of the production factors data impact on mass customization during product.
For achieving the above object and other relevant purposes, the embodiment of the present invention provides a kind of towards iron and steel enterprise's production process
Cost analysis with assessment system, this system includes: data acquisition module, cost calculation module, analysis and evaluation module；Its
In,
Described data acquisition module, for real-time by apparatus for production line or system in described iron and steel enterprise production process
Gather the production process data of product；
Described cost calculation module, for according to the default cost accounting cycle and according to described production process data and join
The production factors data computing products totle drilling cost put, and according to default product object or teams and groups' object to described mass customization
It is allocated and sorts out, obtaining the cost of various product；
Described analysis and evaluation module, for the cost of described mass customization and various product is carried out cost analysis and
Assessment, obtains cost analysis and assessment result；And according to described cost analysis and assessment result, historical product cost and production meter
Draw, it was predicted that product cost variation tendency.
Described production process data includes: produce consumption data, production status data, process tracking data and production management
Data；Wherein, described production consumption data includes: power consumption, amount of consumed gas, gas consumption and water resources consumption amount
In any one or a few data；Described production status data include: temperature, pressure, speed, deformation, electric current, voltage and merit
Any one or a few data in rate；Described production management data include: in production plan, material tracking and quality testing
Any one or a few data.
Preferably, described production factors data include production stage, working condition and product attribute；Wherein, described production
Step includes: smelt iron, make steel, continuous casting, hot rolling and cold rolling a series of metallurgical production process step, described working condition includes: each
Class produces device parameter and ambient parameter, and described product attribute includes: the state parameter in process of producing product.
Preferably, described data acquisition module, specifically in described iron and steel enterprise production process based on Ethernet with
Apparatus for production line or system communicate, the production process data of Real-time Collection product；
Wherein, communication protocol based on Ethernet use following any one or a few:
Transmission control protocol/Internet Protocol TCP/IP, International Electrotechnical Commission's agreement IEC, bus protocol
MODDUS, controller local area network's agreement CAN, bus protocol PROFIBUS, distributed networking protocol DNP3.0, process control
Object linked and embedding agreement OPC.
Preferably, described analysis and evaluation module, specifically for entering the cost of various product with corresponding actual cost
Row relative analysis, obtains analysis of cost variances result；
Cost according to described mass customization and various product carries out cost distributional analysis, obtains cost distributional analysis knot
Really；
The cost of various product is entered in terms of price, consumption impact, structure influence, scale impact, cost impacts
Row cost impact factor is analyzed, and obtains cost impact factor analysis result；
According to described analysis of cost variances result, described cost distributional analysis result and described cost impact factor analysis
As a result, cost analysis and assessment result are obtained.
Based on said system, embodiments provide a kind of cost analysis towards iron and steel enterprise's production process and comment
Estimating method, the method includes:
By the production process data of apparatus for production line Real-time Collection product in described iron and steel enterprise production process；
Production factors data according to the default cost accounting cycle and according to described production process data and configuration calculate
Mass customization, and according to default product object or teams and groups' object described mass customization be allocated and sort out, obtain
The cost of various product；
The cost of described mass customization and various product is carried out cost analysis and assessment, obtains cost analysis and assessment
Result；And according to described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product cost change becomes
Gesture.
Preferably, described production process data includes: produce consumption data, production status data, process tracking data and
Production management's data；Wherein, described production consumption data includes: power consumption, amount of consumed gas, gas consumption and water money
Any one or a few data in the consumption of source；Described production status data include: temperature, pressure, speed, deformation, electric current,
Any one or a few data in voltage and power；Described production management data include: production plan, material tracking and quality
Any one or a few data in detection.
Preferably, described production factors data include production stage, working condition and product attribute；Wherein, described production
Step includes: smelt iron, make steel, continuous casting, hot rolling and cold rolling a series of metallurgical production process step, described working condition includes: each
Class produces device parameter and ambient parameter, and described product attribute includes: the state parameter in process of producing product.
Preferably, the described production passing through apparatus for production line Real-time Collection product in described iron and steel enterprise production process
Number of passes evidence, including:
Described iron and steel enterprise production process communicates with apparatus for production line or system based on Ethernet, Real-time Collection
The production process data of product；Wherein, communication protocol based on Ethernet use following any one or a few:
Transmission control protocol/Internet Protocol TCP/IP, International Electrotechnical Commission's agreement IEC, bus protocol
MODDUS, controller local area network's agreement CAN, bus protocol PROFIBUS, distributed networking protocol DNP3.0, process control
Object linked and embedding agreement OPC.
Preferably, the described cost to described mass customization and various product carries out cost analysis and assessment, is become
This analysis and assessment result, including:
The cost of various product is analyzed with corresponding actual cost, obtains analysis of cost variances result；
Cost according to described mass customization and various product carries out cost distributional analysis, obtains cost distributional analysis knot
Really；
The cost of various product is entered in terms of price, consumption impact, structure influence, scale impact, cost impacts
Row cost impact factor is analyzed, and obtains cost impact factor analysis result；
According to described analysis of cost variances result, described cost distributional analysis result and described cost impact factor analysis
As a result, cost analysis and assessment result are obtained.
In sum, the cost analysis towards iron and steel enterprise's production process and valuating methods system and the side that the present invention provides
Method, has the advantages that relative to prior art
(1) in the embodiment of the present invention, it is contemplated that in process of producing product, the change of production factors data can cause product total
The change of cost, therefore, when calculating mass customization, according to described production process data and combine described production factors data
Calculate the totle drilling cost of described product, so can eliminate in process of producing product the change of production factors data to mass customization
Impact.
(2), in the embodiment of the present invention, dynamically the cost change to described mass customization and various product is analyzed
And assessment obtains cost analysis and assessment result, and described cost analysis and assessment result, historical product cost and the production schedule,
Prediction product cost variation tendency, can not only disclose cost fluctuation reason, also for improving business decision ability and profitability
Foundation is provided；
(3), in the embodiment of the present invention, described mass customization carried out point according to default product object or teams and groups' object
Join and sort out, obtain the cost of various product, and the cost of various product is carried out cost analysis and assessment, it is possible to meet cost
Adjust the requirement of the degree that becomes more meticulous.
Accompanying drawing explanation
Fig. 1 is shown as showing towards the cost analysis of iron and steel enterprise's production process and the composition structure of assessment system of the present invention
It is intended to；
The cost analysis towards iron and steel enterprise's production process that Fig. 2 is shown as in the specific embodiment of the present invention and assessment system
The composition structural representation of system；
Fig. 3 is shown as the cost analysis towards iron and steel enterprise's production process of the present invention and the flow process signal of appraisal procedure
Figure.
Detailed description of the invention
In the embodiment of the present invention, by the life of apparatus for production line Real-time Collection product in described iron and steel enterprise production process
Produce process data；According to the default cost accounting cycle and according to the production factors data meter of described production process data and configuration
Calculate mass customization, and according to default product object or teams and groups' object described mass customization be allocated and sort out, must
Cost to various product；The cost of described mass customization and various product is carried out cost analysis and assessment, obtains cost
Analyze and assessment result；And according to described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product becomes
This variation tendency；So, in the embodiment of the present invention according to the default cost accounting cycle and according to described production process data and
The production factors data computing products totle drilling cost of configuration, it is possible in elimination process of producing product, the change of production factors data is to product
The impact of product totle drilling cost；Further, dynamically the cost of described mass customization and various product is changed and be analyzed and assess
Obtain cost analysis and assessment result, and described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that produce
Product cost variation tendency, can not only disclose cost fluctuation reason, also provide for raising business decision ability and profitability and depend on
According to；It addition, according to default product object or teams and groups' object described mass customization be allocated and sort out, obtain all kinds of product
The cost of product, and the cost of various product is carried out cost analysis and assessment, it is possible to meet cost accounting and become more meticulous the wanting of degree
Ask.
Below in conjunction with the accompanying drawings and specific embodiment the present invention will be further described in detail.
Fig. 1 is the cost analysis towards iron and steel enterprise's production process provided in the embodiment of the present invention and the knot of assessment system
Structure schematic diagram, as it is shown in figure 1, this system includes: data acquisition module 100, cost calculation module 101, analysis and evaluation module
102；Wherein,
Described data acquisition module 100, for passing through apparatus for production line or system in described iron and steel enterprise production process
The production process data of Real-time Collection product；
Described cost calculation module 101, for according to the default cost accounting cycle and according to described production process data
And configuration production factors data computing products totle drilling cost, and according to default product object or teams and groups' object to described product assembly
Originally it is allocated and sorts out, obtaining the cost of various product；
Described analysis and evaluation module 102, for becoming one's duty to the cost of described mass customization and various product
Analysis and assessment, obtain cost analysis and assessment result；And according to described cost analysis and assessment result, historical product cost and life
Produce plan, it was predicted that product cost variation tendency.
Further, described system also includes:
Output display module 103, be used for exporting and pass through terminal unit graphically change cost analysis described in interface display and
The product cost variation tendency of assessment result and prediction.
A kind of preferred implementation that the dividing mode of the function above module only embodiment of the present invention is given, functional module
Dividing mode be not construed as limiting the invention.For convenience of description, each several part of system above is divided into function
Various modules or unit are respectively described.Above-mentioned functions module can be software function module, it is also possible to be hardware device.This system
Can be distributed system or integrated system, if distributed system, then above-mentioned functions module can be real by hardware device respectively
Existing, mutual by communication network between each hardware device；If integrated system, the most above-mentioned each functional module can be real by software
Existing, it is integrated in a hardware device.
In actual applications, when described data acquisition module 100, cost calculation module 101, analyze and evaluation module 102,
When output display module 103 is integrated in a hardware device, described data acquisition module 100, cost calculation module 101, point
Analysis and evaluation module 102, output display module 103 can be by the central processing unit (CPU) being positioned in this hardware device, microprocessor
(MPU), digital signal processor (DSP) or field programmable gate array (FPGA) realize.
Wherein, described production process data includes: produce consumption data, production status data, process tracking data and life
Produce management data；Wherein, described production consumption data includes: power consumption, amount of consumed gas, gas consumption and water resource
Any one or a few data in consumption；Described production status data include: temperature, pressure, speed, deformation, electric current, electricity
Any one or a few data in pressure and power；Described production management data include: production plan, material tracking and quality inspection
Any one or a few data in survey.
Wherein, described production factors data include production stage, working condition and product attribute；Wherein, described production walks
Suddenly include: smelt iron, make steel, continuous casting, hot rolling and cold rolling a series of metallurgical production process step, described working condition includes: all kinds of
Producing device parameter and ambient parameter, described product attribute includes: the state parameter in process of producing product.
Concrete, described data acquisition module 100, specifically in described iron and steel enterprise production process based on Ethernet
Communicate with apparatus for production line or system, the production process data of Real-time Collection product；
Wherein, communication protocol based on Ethernet use following any one or a few:
Transmission control protocol/Internet Protocol (Transmission Control Protocol/Internet
Protocol, TCP/IP), International Electrotechnical Commission's agreement (IEC), bus protocol (MODDUS), controller local area network's agreement
(Controller Area Network, CAN), bus protocol (PROFIBUS), distributed networking protocol (Distributed
Network Protocol, DNP) 3.0, object linked and embedding agreement (the Object Linking and of process control
Embedding for Process Control, OPC).
In the embodiment of the present invention, apparatus for production line or system are intelligence instrument, basic automation systems, enterprise process control
System or manufacturing execution system etc.；Described data acquisition module 100 can pass through IEC, MODDUS, CAN, PROFIBUS,
DNP3.0 or OPC agreement communicates with intelligence instrument or basic automation systems, and described data acquisition module 100 can pass through
ICP/IP protocol and process control system in enterprise (Process Control System, PCS) or manufacturing execution system
(Manufacturing Execution System, MES) communicates.
Concrete, described analysis and evaluation module 102, specifically for by the cost of various product and corresponding actual cost
It is analyzed, obtains analysis of cost variances result；
Cost according to described mass customization and various product carries out cost distributional analysis, obtains cost distributional analysis knot
Really；
The cost of various product is entered in terms of price, consumption impact, structure influence, scale impact, cost impacts
Row cost impact factor is analyzed, and obtains cost impact factor analysis result；
According to described analysis of cost variances result, described cost distributional analysis result and described cost impact factor analysis
As a result, cost analysis and assessment result are obtained.
In order to more clearly the embodiment of the present invention be illustrated, below in conjunction with the specific embodiment shown in Fig. 2 to this face
It is described in detail with assessment system to the cost analysis of iron and steel enterprise's production process.
As in figure 2 it is shown, this system uses Java Web Brower/Server framework, this system includes: field data source
Layer, business realizing layer, management key-course, door presentation layer；Wherein, described data acquisition module 100 is by field data active layer
Realizing, described cost calculation module 101 is realized by business realizing layer, and described analysis and evaluation module 102 are controlled by management
Layer realizes, and described output display module 103 is realized by door presentation layer.
Field data active layer controls system by controller, acquisition station, intelligence instrument, Manufacturing Executive System MES, enterprise process
The system apparatus for production line such as PCS or the production consumption data of system Real-time Collection product, production status data, process tracking data and
The production process data such as production management's data；
The production factors data such as business realizing layer configuration production stage, working condition and product attribute, and default cost core
Calculation cycle and product object or teams and groups' object；Then according to preset the cost accounting cycle and according to described production process data
And the production factors data computing products totle drilling cost of configuration, and total to described product according to default product object or teams and groups' object
Cost is allocated and sorts out, and obtains the cost of various product；
Management key-course carries out cost analysis and assessment to the cost of described mass customization and various product, obtains cost
Analyze and assessment result；And according to described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product becomes
This variation tendency；
Door presentation layer realizes user's management, Report Server Management, file management, message management function, and can be set by terminal
Cost analysis and the product cost variation tendency of assessment result and prediction described in standby graphically change interface display, thus facilitate user
Check.
Based on system above framework, the embodiment of the present invention proposes a kind of cost analysis towards iron and steel enterprise's production process
With appraisal procedure, as it is shown on figure 3, the method includes:
Step S300: by apparatus for production line or the life of system Real-time Collection product in described iron and steel enterprise production process
Produce process data.
In this step, described apparatus for production line or system be intelligence instrument, basic automation systems, enterprise process control system
Equipment or the systems such as system, manufacturing execution system, described production process data includes: produce consumption data, production status data and
The data such as process tracking data, production management's data；Wherein, described production consumption data can be adopted from intelligence instrument in real time
Collection, described production consumption data includes: appointing in power consumption, amount of consumed gas, gas consumption and water resources consumption amount
Anticipate one or more data；Described production status data can gather from basic automation systems in real time, described production shape
State data include: any one or a few data in temperature, pressure, speed, deformation, electric current, voltage and power；Described production
Management data can gather from manufacturing execution system in real time and dynamically, and described production management data include: production plan, thing
Any one or a few data in material tracking and quality testing；Described process tracking data can be real from Process Control System
Time ground gather.
Step S301: according to the default cost accounting cycle and according to described production process data and the production factors of configuration
Data computing products totle drilling cost, and according to default product object or teams and groups' object described mass customization be allocated and return
Class, obtains the cost of various product.
In this step, can require to preset the cost accounting cycle according to cost accounting promptness, definition layer does not include: class
Secondary, day, week, moon etc., for example, it is possible to be preset as an order of classes or grades at school, one day, one week or January etc. by the described cost accounting cycle.
Preferably, can be preset as an order of classes or grades at school or one day the cost accounting cycle, such cost accounting cycle is shorter, energy
Enough the most in time and effectively fluctuations to product cost are analyzed and control.
In this step, pre-set product object or teams and groups' object, definition layer can be required according to the cost accounting degree that becomes more meticulous
Do not include: production task, the production object such as heat, production batch, for example, it is possible to according to different production task objects, difference
Produce heat object or different production batch objects preset object or teams and groups' object；So, become more meticulous degree according to accounting
Require pre-set product object or teams and groups' object, be accounting is become more meticulous degree requirement introducing cost accounting and the link of control, this
Sample disclosure satisfy that the requirement adjusting the degree that becomes more meticulous.
In this step, the production factors data configured according to basic data maintenance, described production factors data include: raw
Produce the data such as step, working condition, product attribute；Wherein, described production stage includes: smelt iron, make steel, continuous casting, hot rolling and cold
A series of metallurgical production process steps such as rolling, described working condition includes: all kinds of production device parameters and ambient parameter, described product
Product characteristic includes: the state parameter in process of producing product.
In this step, it is contemplated that in process of producing product, the change of the production factors data of configuration can cause mass customization
Change, therefore, calculate mass customization time, the most on cost adjust the cycle according to described production process data and tie
The production factors data closing configuration calculate the totle drilling cost of described product, so can eliminate production factors number in process of producing product
According to the change impact on mass customization.
In this step, the most how according to the production factors data computing products assembly of described production process data and configuration
Originally belong to prior art, repeat no more in place of repetition.
In the embodiment of the present invention, according to the default cost accounting cycle and according to described production process data and the life of configuration
Produce factor data and calculate mass customization, and described mass customization carried out point according to default product object or teams and groups' object
Join and sort out, obtain the cost of various product, it is possible to dynamically product cost totle drilling cost and all kinds of in monitoring process of producing product
The cost change of product, thus change to cost is analyzed and assesses, to disclose cost fluctuation in process of producing product
Reason.
Step S302: the cost of described mass customization and various product is carried out cost analysis and assessment, obtains cost
Analyze and assessment result；And according to described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product becomes
This variation tendency.
In this step, first the cost of various product is analyzed with corresponding actual cost, obtains cost poor
Different analysis result；Then, carry out cost distributional analysis according to the cost of described mass customization and various product, obtain into one's duty
Cloth analysis result；On the cost of various product from price, consume impact, structure influence, scale affect, in terms of cost impacts
Carry out cost impact factor analysis, obtain cost impact factor analysis result；Finally, according to described analysis of cost variances result,
Described cost distributional analysis result and described cost impact factor analysis result, obtain cost analysis and assessment result；And root
According to described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product cost variation tendency, thus according to
Product cost variation tendency provides foundation for improving business decision ability and profitability, such as, becomes according to product cost change
Gesture establishment cost planning, formulation fall this measure and order benefit measuring and calculating etc..
In the embodiment of the present invention, dynamically the cost change to described mass customization and various product is analyzed and comments
Estimate and obtain cost analysis and assessment result, and described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that
Product cost variation tendency, can not only disclose cost fluctuation reason, also for improving business decision ability and profitability offer
Foundation.
Further, described method also includes:
Step S303: export and pass through terminal unit and graphically change cost analysis described in interface display and assessment result and pre-
The product cost variation tendency surveyed.
In sum, the cost analysis towards iron and steel enterprise's production process and valuating methods system and the side that the present invention provides
Method, has the advantages that
(1) in the embodiment of the present invention, it is contemplated that in process of producing product, the change of production factors data can cause product total
The change of cost, therefore, when calculating mass customization, according to described production process data and combine described production factors data
Calculate the totle drilling cost of described product, so can eliminate in process of producing product the change of production factors data to mass customization
Impact.
(2), in the embodiment of the present invention, dynamically the cost change to described mass customization and various product is analyzed
And assessment obtains cost analysis and assessment result, and described cost analysis and assessment result, historical product cost and the production schedule,
Prediction product cost variation tendency, can not only disclose cost fluctuation reason, also for improving business decision ability and profitability
Foundation is provided；
(3), in the embodiment of the present invention, described mass customization carried out point according to default product object or teams and groups' object
Join and sort out, obtain the cost of various product, and the cost of various product is carried out cost analysis and assessment, it is possible to meet cost
Adjust the requirement of the degree that becomes more meticulous.
The principle of above-described embodiment only illustrative present invention and effect thereof, not for limiting the present invention.Any ripe
Above-described embodiment all can be modified under the spirit and the scope of the present invention or change by the personage knowing this technology.Cause
This, have usually intellectual such as complete with institute under technological thought without departing from disclosed spirit in art
All equivalences become are modified or change, and must be contained by the claim of the present invention.
Claims (10)
1. the cost analysis towards iron and steel enterprise's production process and assessment system, it is characterised in that described system includes: number
According to acquisition module, cost calculation module, analysis and evaluation module；Wherein,
Described data acquisition module, for passing through apparatus for production line or system Real-time Collection in described iron and steel enterprise production process
The production process data of product；
Described cost calculation module, for according to the default cost accounting cycle and according to described production process data and configuration
Production factors data computing products totle drilling cost, and according to default product object or teams and groups' object, described mass customization is carried out
Distribution and classification, obtain the cost of various product；
Described analysis and evaluation module, for carrying out cost analysis to the cost of described mass customization and various product and comment
Estimate, obtain cost analysis and assessment result；And according to described cost analysis and assessment result, historical product cost and production meter
Draw, it was predicted that product cost variation tendency.
System the most according to claim 1, it is characterised in that described production process data includes: produce consumption data, life
Produce status data, process tracking data and production management's data；Wherein, described production consumption data includes: power consumption, combustion
Any one or a few data in gas consumption, gas consumption and water resources consumption amount；Described production status data include:
Any one or a few data in temperature, pressure, speed, deformation, electric current, voltage and power；Described production management packet
Include: any one or a few data in production plan, material tracking and quality testing.
System the most according to claim 1, it is characterised in that described production factors data include production stage, produce bar
Part and product attribute；Wherein, described production stage includes: smelt iron, make steel, continuous casting, hot rolling and cold rolling a series of metallurgical production mistake
Journey step, described working condition includes: all kinds of production device parameters and ambient parameter, and described product attribute includes: production
During state parameter.
System the most according to claim 1, it is characterised in that described data acquisition module, specifically at described iron and steel
Enterprise's production process communicates with apparatus for production line or system based on Ethernet, the production process number of Real-time Collection product
According to；
Wherein, communication protocol based on Ethernet use following any one or a few:
Transmission control protocol/Internet Protocol TCP/IP, International Electrotechnical Commission's agreement IEC, bus protocol MODDUS, control
Device Area Network protocol CAN processed, bus protocol PROFIBUS, distributed networking protocol DNP3.0, the object link of process control
With embedding agreement OPC.
5. according to the system described in any one of Claims 1-4, it is characterised in that described analysis and evaluation module, specifically for
The cost of various product is analyzed with corresponding actual cost, obtains analysis of cost variances result；
Cost according to described mass customization and various product carries out cost distributional analysis, obtains cost distributional analysis result；
The cost of various product is become in terms of price, consumption impact, structure influence, scale impact, cost impacts
This analysis of Influential Factors, obtains cost impact factor analysis result；
Tie according to described analysis of cost variances result, described cost distributional analysis result and described cost impact factor analysis
Really, cost analysis and assessment result are obtained.
6. the cost analysis towards iron and steel enterprise's production process and appraisal procedure, it is characterised in that described method includes:
By the production process data of apparatus for production line Real-time Collection product in described iron and steel enterprise production process；
According to the default cost accounting cycle and according to the production factors data computing products of described production process data and configuration
Totle drilling cost, and according to default product object or teams and groups' object described mass customization be allocated and sort out, obtain all kinds of
The cost of product；
The cost of described mass customization and various product is carried out cost analysis and assessment, obtains cost analysis and assessment knot
Really；And according to described cost analysis and assessment result, historical product cost and the production schedule, it was predicted that product cost variation tendency.
Method the most according to claim 6, it is characterised in that described production process data includes: produce consumption data, life
Produce status data, process tracking data and production management's data；Wherein, described production consumption data includes: power consumption, combustion
Any one or a few data in gas consumption, gas consumption and water resources consumption amount；Described production status data include:
Any one or a few data in temperature, pressure, speed, deformation, electric current, voltage and power；Described production management packet
Include: any one or a few data in production plan, material tracking and quality testing.
Method the most according to claim 6, it is characterised in that described production factors data include production stage, produce bar
Part and product attribute；Wherein, described production stage includes: smelt iron, make steel, continuous casting, hot rolling and cold rolling a series of metallurgical production mistake
Journey step, described working condition includes: all kinds of production device parameters and ambient parameter, and described product attribute includes: production
During state parameter.
Method the most according to claim 6, it is characterised in that described passing through in described iron and steel enterprise production process produces
Line equipment or the production process data of system Real-time Collection product, including:
Described iron and steel enterprise production process communicates with apparatus for production line or system based on Ethernet, Real-time Collection product
Production process data；Wherein, communication protocol based on Ethernet use following any one or a few:
Transmission control protocol/Internet Protocol TCP/IP, International Electrotechnical Commission's agreement IEC, bus protocol MODDUS, control
Device Area Network protocol CAN processed, bus protocol PROFIBUS, distributed networking protocol DNP3.0, the object link of process control
With embedding agreement OPC.
10. according to the method described in any one of claim 6 to 9, it is characterised in that described to described mass customization and all kinds of
The cost of product carries out cost analysis and assessment, obtains cost analysis and assessment result, including:
The cost of various product is analyzed with corresponding actual cost, obtains analysis of cost variances result；
Cost according to described mass customization and various product carries out cost distributional analysis, obtains cost distributional analysis result；
The cost of various product is become in terms of price, consumption impact, structure influence, scale impact, cost impacts
This analysis of Influential Factors, obtains cost impact factor analysis result；
Tie according to described analysis of cost variances result, described cost distributional analysis result and described cost impact factor analysis
Really, cost analysis and assessment result are obtained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610537140.1A CN106228257A (en) | 2016-07-08 | 2016-07-08 | A kind of cost analysis towards iron and steel enterprise's production process and assessment system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610537140.1A CN106228257A (en) | 2016-07-08 | 2016-07-08 | A kind of cost analysis towards iron and steel enterprise's production process and assessment system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106228257A true CN106228257A (en) | 2016-12-14 |
Family
ID=57520394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610537140.1A Pending CN106228257A (en) | 2016-07-08 | 2016-07-08 | A kind of cost analysis towards iron and steel enterprise's production process and assessment system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106228257A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107016463A (en) * | 2017-04-07 | 2017-08-04 | 成都任我行软件股份有限公司 | Method of Product Cost Prediction method and system |
| CN107633370A (en) * | 2017-10-12 | 2018-01-26 | 苏州市春菊电器有限公司 | A kind of production cost inquiry system |
| CN108416516A (en) * | 2018-02-27 | 2018-08-17 | 首钢京唐钢铁联合有限责任公司 | A kind of steel-making steel rolls the standard costing method in process |
| CN109727065A (en) * | 2018-12-25 | 2019-05-07 | 鞍钢集团朝阳钢铁有限公司 | A kind of quick accounting system of teams and groups' cost and method of iron and steel enterprise |
| CN109862699A (en) * | 2019-01-21 | 2019-06-07 | 遵义市水世界科技有限公司 | Selection method, device, equipment and the storage medium of PCB manufacture craft |
| CN112712291A (en) * | 2021-01-18 | 2021-04-27 | 广东韶钢松山股份有限公司 | Energy consumption plan management method and device, electronic equipment and readable storage medium |
| CN113689110A (en) * | 2021-08-20 | 2021-11-23 | 东北大学 | Method and system for evaluating working procedures in manufacturing production system |
| WO2022120915A1 (en) * | 2020-12-11 | 2022-06-16 | 三菱电机(中国)有限公司 | Environment-friendly device control apparatus, production plan optimizing system and method, and computer-readable medium |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1700228A (en) * | 2004-05-18 | 2005-11-23 | 沃斯特-阿尔派因工业设备制造股份有限公司 | Method for determining production cost |
| CN104123604A (en) * | 2014-06-09 | 2014-10-29 | 湖北福泰建筑装饰工程有限公司 | Engineering management information processing system |
-
2016
- 2016-07-08 CN CN201610537140.1A patent/CN106228257A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1700228A (en) * | 2004-05-18 | 2005-11-23 | 沃斯特-阿尔派因工业设备制造股份有限公司 | Method for determining production cost |
| CN104123604A (en) * | 2014-06-09 | 2014-10-29 | 湖北福泰建筑装饰工程有限公司 | Engineering management information processing system |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107016463A (en) * | 2017-04-07 | 2017-08-04 | 成都任我行软件股份有限公司 | Method of Product Cost Prediction method and system |
| CN107633370A (en) * | 2017-10-12 | 2018-01-26 | 苏州市春菊电器有限公司 | A kind of production cost inquiry system |
| CN108416516A (en) * | 2018-02-27 | 2018-08-17 | 首钢京唐钢铁联合有限责任公司 | A kind of steel-making steel rolls the standard costing method in process |
| CN109727065A (en) * | 2018-12-25 | 2019-05-07 | 鞍钢集团朝阳钢铁有限公司 | A kind of quick accounting system of teams and groups' cost and method of iron and steel enterprise |
| CN109862699A (en) * | 2019-01-21 | 2019-06-07 | 遵义市水世界科技有限公司 | Selection method, device, equipment and the storage medium of PCB manufacture craft |
| WO2022120915A1 (en) * | 2020-12-11 | 2022-06-16 | 三菱电机(中国)有限公司 | Environment-friendly device control apparatus, production plan optimizing system and method, and computer-readable medium |
| CN112712291A (en) * | 2021-01-18 | 2021-04-27 | 广东韶钢松山股份有限公司 | Energy consumption plan management method and device, electronic equipment and readable storage medium |
| CN113689110A (en) * | 2021-08-20 | 2021-11-23 | 东北大学 | Method and system for evaluating working procedures in manufacturing production system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106228257A (en) | A kind of cost analysis towards iron and steel enterprise's production process and assessment system and method | |
| CN105467946B (en) | A kind of aluminum electrolysis accurately perceives and Intelligent Decision-making Method and MES system | |
| CN103606018B (en) | A kind of iron and steel enterprise electric load short-term dynamic prognoses system | |
| KR102126692B1 (en) | Real-time energy monitoring and data analysis system based on IoT | |
| US8670874B2 (en) | Method and apparatus for energy and emission reduction | |
| CN105811402B (en) | A kind of Electric Load Prediction System and its Forecasting Methodology | |
| Seow et al. | Simulation of energy consumption in the manufacture of a product | |
| CN104574002B (en) | Asset management information processing method and processing device based on big data analysis | |
| CN106873487A (en) | With energy equipment energy consumption long distance control system | |
| CN106952032A (en) | A kind of equipment manufacture big data management system | |
| CN112926770A (en) | Unified data metering and collecting system based on digital twins | |
| CN103750552A (en) | Intelligent sampling method and application of method in cigarette quality control | |
| CN109918817A (en) | A kind of production line energy consumption analysis method based on time-variable data | |
| CN104978610A (en) | Power grid demand side dispatchable capacity prediction method and power dispatching method | |
| CN107069973A (en) | A kind of power network monitoring system | |
| Sun et al. | Effects of imperfect IoT-enabled diagnostics on maintenance services: A system design perspective | |
| Adenuga et al. | Exploring energy efficiency prediction method for Industry 4.0: A reconfigurable vibrating screen case study | |
| Cao et al. | Multi-level energy efficiency evaluation for die casting workshop based on fog-cloud computing | |
| CN114742436A (en) | Enterprise management system based on cloud computing and Internet of things | |
| CN111160598A (en) | Energy prediction and energy consumption control method and system based on dynamic energy consumption benchmark | |
| CN112418548B (en) | Intelligent workshop management method and system based on artificial intelligence technology | |
| CN106649060A (en) | Equipment performance testing method and device | |
| CN106019946B (en) | A kind of real-time dynamic energy-saving of motor system amount accounting method and monitoring system | |
| Muangjai et al. | An apply IoT for collection and analysis of specific energy consumption in production line of ready-to-drink juice at the second royal factory Mae Chan | |
| RU2503015C2 (en) | System to control power consumption of industrial enterprises and production facilities |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161214 |
|
| RJ01 | Rejection of invention patent application after publication |