CN106227699A - A kind of blast furnace throat cross temperature measurer center band temperature predicting method and system - Google Patents
A kind of blast furnace throat cross temperature measurer center band temperature predicting method and system Download PDFInfo
- Publication number
- CN106227699A CN106227699A CN201610518985.6A CN201610518985A CN106227699A CN 106227699 A CN106227699 A CN 106227699A CN 201610518985 A CN201610518985 A CN 201610518985A CN 106227699 A CN106227699 A CN 106227699A
- Authority
- CN
- China
- Prior art keywords
- temperature
- center band
- blast furnace
- prediction model
- band temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F17/00—Digital computing or data processing equipment or methods, specially adapted for specific functions
- G06F17/10—Complex mathematical operations
- G06F17/15—Correlation function computation including computation of convolution operations
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/24—Test rods or other checking devices
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mathematical Physics (AREA)
- Mathematical Optimization (AREA)
- Theoretical Computer Science (AREA)
- Data Mining & Analysis (AREA)
- Computational Mathematics (AREA)
- Pure & Applied Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Mathematical Analysis (AREA)
- Computing Systems (AREA)
- Metallurgy (AREA)
- Algebra (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Databases & Information Systems (AREA)
- Software Systems (AREA)
- General Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention provides a kind of blast furnace throat cross temperature measurer center band temperature predicting method and system, and the method includes: gather the process variable of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature;The process variable gathered is done pretreatment, removes noise spike saltus step data and high frequency noise data;Center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction.This system, including: acquisition module, pretreatment module, prediction module.The temperature of the cross temperature measurer center band that the present invention predicts future by the historical data of the input selected by center band temperature prediction model and output exports, can accurately express temperature output and control the relation between input, ensure that in the maintenance of cross temperature measurer center temperature sensor or damage, adjusting blast furnace top and the bottom system in time provides foundation to enable blast furnace operating personnel accurately to judge, and then realizes the direct motion stable, efficient, safe of blast furnace.
Description
Technical field
The invention belongs to blast furnace temperature monitoring technical field, specifically a kind of blast furnace throat cross temperature measurer center band temperature
Degree Forecasting Methodology and system.
Background technology
Iron and steel uses most important basic raw material and the most functional material of annual production as human society, by extensively
Apply in all trades and professions such as transportation, machinery manufacturing industry, building and military developments.Blast furnace ironmaking is as steel and iron industry
Important procedure, it is ensured that blast furnace ironmaking is efficiently, safety and stability direct motion is to the sustainable and healthy development of steel and iron industry and reduces the energy
Consumption suffers from important function.It is the process of the physical-chemical reaction of a many kinds of substance complex shape due to blast furnace process, real
Now to its Automated condtrol metallurgy and an automation field unsolved subject difficult problem all the time, particularly abnormal at blast furnace
Under the working of a furnace, furnace temperature is predicted accurately and effectively controls, and the intelligent automation realizing blast furnace ironmaking process controls,
Current field of metallurgy and automatically control the advanced subject of development in science and technology especially.
Blast furnace temperature mainly comprises three aspects: molten iron temperature in furnace throat temperature, furnace wall temperature, stove.At present, domestic big portion
The monitoring means of the blast furnace throat temperature divided is from stock gas CO2Sample analysis is changed into cross temperature measurer temperature curve
Analyze.Owing to stock gas is long for sample time, CO2Component analysis time lag is big, and error easily occurs in furnace temperature analysis;And cross temperature temperature
Write music line and stock gas CO2Composition profiles has a good corresponding relation: the ground that furnace throat temperature that cross temperature curve shows is high
Side's Gas Flow is vigorous, CO2Content is low.And cross temperature measurer has the advantage that sample frequency is big, data volume big, to stove
Condition reacting condition is sensitive, can provide foundation as the adjustment of blast furnace operating person timely top and the bottom system.Utilize cross temperature bent
Line instructs the adjustment of blast furnace indices, and particularly when conditions of blast furnace fluctuation is abnormal, for blast furnace operating, person judges top and the bottom system
The adjustment direction of degree provides foundation, and the fast quick-recovery of conditions of blast furnace is played positive role, is the effective inspection avoiding furnace condition disorder
Survey means.
But, blast furnace cross temperature measuring equipment center band temperature relatively other points for measuring temperature are high, and sensor is easily damaged and changes week
Phase is long, thus cannot monitor gas temperature in stove in time, judges that gas flow distribution brings impact to blast furnace operating personnel, and causing cannot
The blast furnace operating systems such as the most correct adjustment cloth, air blast, and then affect the direct motion of blast furnace.On the one hand, complicated due to blast furnace
Multivariate, the feature of multiple time delay, it is the most difficult for setting up cross temperature point Temperature Mechanism model accurately.On the other hand, base
In the development of the modeling method of data-driven, make accurately to predict that cross temperature central temperature is possibly realized.
In view of operate during blast furnace ironmaking the variation of controlled quentity controlled variable the impact of blast furnace temperature is not only had ageing but also
The feature of stickiness when having, when therefore carrying out the PREDICTIVE CONTROL of blast furnace temperature, also should on the premise of keeping current furnace condition anterograde
Take into account the benign development of next stove working of a furnace.
Summary of the invention
The deficiency existed for prior art, the present invention provides a kind of blast furnace throat cross temperature measurer center band temperature pre-
Survey method and system.
The technical scheme is that
A kind of blast furnace throat cross temperature measurer center band temperature predicting method, including:
Gather the process variable of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature;
The process variable gathered is done pretreatment, removes noise spike saltus step data and high frequency noise data;
Center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction.
Described center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction, bag
Include:
ARMAX is selected to set up center band temperature prediction model;
Determine two polynomial orders of backward shift operator in center band temperature prediction model;
Use recurrent least square method identification cross temperature measurer center band temperature prediction model parameter, after i.e. two, move calculation
Polynomial coefficient in submultinomial matrix, and then obtain final cross temperature measurer center band temperature prediction model;
Final center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction.
Described selection ARMAX sets up center band temperature prediction model, including:
Gather the process variable of history blast furnace throat temperature, i.e. blast furnace throat cross temperature measurer each measure some temperature and
The top temperature of blast furnace four direction;
Choose the process variable conduct of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
The input variable of center band temperature prediction model;
The input variable of center band temperature prediction model is done pretreatment, removes noise spike saltus step data and high-frequency noise
Data;
ARMAX is selected to set up center band temperature prediction model, the rank of two backward shift operator polynomial matrix in described model
The secondary delayed order representing input variable respectively and the delayed order of output variable, describe between input variable and output variable
Time lag relation between time lag relation, output variable the most in the same time, two backward shift operator polynomial matrix in described model
Coefficient describes the functional relationship between input variable and output variable.
The described process variable choosing the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
As the input variable of center band temperature prediction model, including:
Use factor-analysis approach master of core out band temperature from the process variable of described history blast furnace throat temperature
The factor;
Utilize main gene and process variable to do Pearson correlation analysis, tentatively choose input variable;
The input variable tentatively chosen and center band temperature are done Pearson correlation analysis, rejects and center band temperature
Incoherent input variable, the input variable of the center band temperature prediction model finally chosen.
Described determine two polynomial orders of backward shift operator in center band temperature prediction model, including:
According to two backward shift operator polynomial order various combinations, calculate the AIC value that the combination of each order is corresponding;
The codomain of AIC value is divided into N number of node;
Select the AIC value immediate order combination with each node, under different order combinations, calculate cross respectively survey
The goodness of fit of temperature device center band temperature prediction model, selects the highest order of the goodness of fit and combines as two backward shift operators
Polynomial order.
A kind of furnace throat cross temperature measurer center band temperature prediction system, including:
Acquisition module, for gathering the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
Process variable;
Pretreatment module, for the process variable gathered does pretreatment, removes noise spike saltus step data and high frequency is made an uproar
Sound data;
Prediction module, utilizes center band temperature prediction model to carry out blast furnace throat cross temperature measurer center band temperature pre-
Survey.
Described prediction module, including:
Model building module, is used for selecting ARMAX to set up center band temperature prediction model;
Order determines module, is used for determining two polynomial orders of backward shift operator in center band temperature prediction model;
Parameter identification module, is used for using recurrent least square method identification cross temperature measurer center band temperature prediction model
Parameter, polynomial coefficient in i.e. two backward shift operator polynomial matrix, and then obtain final cross temperature measurer center band
Temperature prediction model;
Temperature prediction module, for utilizing final center band temperature prediction model to carry out blast furnace throat cross temperature measurer
Center band temperature prediction.
Described model building module, including:
Process variable acquisition module, surveys for gathering the process variable of history blast furnace throat temperature, i.e. blast furnace throat cross
The each of temperature device measures some temperature and the top temperature of blast furnace four direction;
Input variable chooses module, for choosing the State of Blast Furnace relevant to blast furnace throat cross temperature measurer center band temperature
The process variable of larynx temperature is as the input variable of center band temperature prediction model;
Input variable pretreatment module, for the input variable of center band temperature prediction model is done pretreatment, removal is made an uproar
Sound spike saltus step data and high frequency noise data;
Forecast model sets up module, is used for selecting ARMAX to set up center band temperature prediction model, in described model after two
Move Operator Polynomial order of matrix and represent the delayed order of input variable and the delayed order of output variable respectively, describe output
Time lag relation between time lag relation between variable and input variable, output variable the most in the same time, in described model two
The coefficient of backward shift operator polynomial matrix describes the functional relationship between input variable and output variable.
Described input variable chooses module, including:
Main gene chooses module, for using factor-analysis approach from the process variable of described history blast furnace throat temperature
The main gene of core out band temperature;
First chooses module, is used for utilizing main gene and process variable to do Pearson correlation analysis, tentatively chooses input and become
Amount;
Second chooses module, for the input variable tentatively chosen and center band temperature are done Pearson correlation analysis,
Reject and the incoherent input variable of center band temperature, the input variable of the center band temperature prediction model finally chosen.
Described order determines module, including:
AIC value computing module, for according to two backward shift operator polynomial order various combinations, calculates each order group
Close corresponding AIC value;
Node division module, for being divided into N number of node by the codomain of AIC value;
Order combination determines module, for selecting the AIC value immediate order combination with each node, at different orders
Calculate the goodness of fit of cross temperature measurer center band temperature prediction model under combination respectively, select the order that the goodness of fit is the highest
Combination is as two polynomial orders of backward shift operator.
Beneficial effect:
High in order to solve cross temperature measurer central temperature point, sensor is easily damaged and the replacing sensor cycle is long, with
And person cannot judge the problems such as stock gas flow distribution in time to cause blast furnace operating during sensor degradation, the present invention is based on time discrete
Between the dynamic modeling thought of sequence, proposition with seasonal effect in time series auto regressive moving average modeling algorithm under the effect controlling input
Set up the center band temperature prediction model of multi output, five, cross temperature measurer center point for measuring temperature temperature is carried out On-line Estimation.
Ensureing when cross temperature central temperature point cannot normally be measured, operator can estimate stove according to the temperature prediction value of model
Interior gas fluid distrbution, adjusts burden distribution matrix in time, it is ensured that blast furnace stable smooth operation.
The present invention is based on M-ARMAX intelligent modeling method, blast furnace technology mechanism, it is proposed that a kind of blast furnace throat cross temperature
Device center band temperature predicting method and system.The present invention is gone through by input selected by center band temperature prediction model and output
History data predict the temperature output of the cross temperature measurer center band in future, have method simple, and built center band temperature
Forecast model can accurately be expressed temperature output and control the relation between input, and center band temperature prediction model accuracy is high, energy
Enough guarantee, in the maintenance of cross temperature measurer center temperature sensor or damage, provides accurate furnace throat temperature for blast furnace operating personnel
Data, adjusting blast furnace top and the bottom system in time provides foundation to enable blast furnace operating personnel accurately to judge, and then realizes blast furnace
Direct motion stable, efficient, safe.
Accompanying drawing explanation
Fig. 1 is blast furnace throat cross temperature measurer schematic diagram in prior art;
Fig. 2 is blast furnace throat cross temperature measurer center band temperature predicting method flow process in the specific embodiment of the invention
Figure;
Fig. 3 is step 3 flow chart in the specific embodiment of the invention;
Fig. 4 is step 3-1 flow chart in the specific embodiment of the invention;
Fig. 5 is step 3-1-2 flow chart in the specific embodiment of the invention;
Fig. 6 is step 3-2 flow chart in the specific embodiment of the invention;
Fig. 7 is step 3-2-1 flow chart in the specific embodiment of the invention;
Fig. 8 is step 3-2-3 flow chart in the specific embodiment of the invention;
Fig. 9 is step 3-3 flow chart in the specific embodiment of the invention;
Figure 10 is stove furnace throat cross temperature measurer center band temperature prediction system block diagram in the specific embodiment of the invention;
Figure 11 is prediction module block diagram in the specific embodiment of the invention;
Figure 12 is that in the specific embodiment of the invention, module frame chart set up by model;
Figure 13 is that in the specific embodiment of the invention, input variable chooses module frame chart;
Figure 14 is that in the specific embodiment of the invention, order determines module frame chart;
Figure 15 is cross temperature central temperature prediction effect figure based on MARMAX, and wherein (a)~(c) is respectively point for measuring temperature
5,6,16 design sketch being shown as 1000 sampled points, (d)~(e) is respectively point for measuring temperature 15,17 and is shown as the effect of 300 sampled points
Figure;
In Fig. 1, TT1 is top temperature northeast temperature sensor, and TT2 is top temperature southeast temperature sensor, and TT3 is temperature northwest, top temperature
Degree sensor, TT4 is top temperature southwest temperature sensor, and TT5 is cross temperature point 3 temperature sensor, and TT6 is cross temperature point 8
Temperature sensor, point 10 temperature sensor of TT7 cross temperature.
Detailed description of the invention
Below in conjunction with the accompanying drawings the detailed description of the invention of the present invention is elaborated.
As it is shown in figure 1, blast furnace throat cross temperature measurer is arranged on blast furnace throat or sealing cover in the most cross mode, bag
Include 4 cross temperature rifles, be separately mounted to blast furnace throat northwest, southwest, the southeast, direction, 4, northeast, thermoelectricity on cross temperature rifle
Even sequence number arrangement is as follows: to the southeast be 1~No. 10 successively from northwest;From southwest to northeast, it is 11~No. 21 successively.Cross is surveyed
Temperature rifle numbering is respectively No. 1, No. 2, No. 3, No. 4 to northeastward clockwise from southeastern direction.Cross temperature rifle is drawn money on credit and short
That props up divides, and wherein direction, northwest (No. 3) are to draw money on credit, and it arranges 6 temperature thermocouples altogether;3 of remaining direction are short, its
On all arrange 5 temperature thermocouples.Site layout project has blast furnace throat cross temperature measurer, blast furnace roof top temperature measurement device, number
According to harvester, computer system.Data acquisition unit connects blast furnace temperature-measuring system, and connects department of computer science by communication bus
System.
Temperature element on blast furnace throat cross temperature measurer uses armouring nickel chromium-nickel silicon thermocouple, and its temperature-measuring range exists
Between 0-1100 DEG C, the instantaneous the highest ambient temperature that can bear is less than 1200 DEG C.Thermoelectricity involved in present embodiment
Even model is: WRKK-333, Φ 8mm, K Graduation Number, protects tubing matter: GH3030 or 1Cr18Ni9Ti.
Blast furnace throat cross temperature measurer is used for measuring charge level gas temperature in State of Blast Furnace, has reliability height, seriality
The features such as good, digitized.Blast furnace throat cross temperature measurer instead of furnace throat gas sampling analysis, improves the working of a furnace and the type of furnace is sentenced
Disconnected accuracy, plays important directive function to Reasonable adjustment burden distribution system.
Owing to blast furnace throat cross temperature measurer center band temperature exceeds nearly 500 degree than other point for measuring temperature temperature, blast furnace
Furnace throat cross temperature measurer center band thermocouple easily damaged and thermocouple the replacing sensor cycle is long, affects the working of a furnace and the type of furnace
Timely judgement.5, blast furnace throat cross temperature measurer center temperature is predicted by present embodiment, and model accuracy is high,
When thermocouple break or the repair and replacement of blast furnace throat cross temperature measurer center band thermometric, it is possible to ensure cross temperature curve
Continuously display, judge that the working of a furnace adjusts burden distribution system in time and provides foundation, to ensure smooth operation of furnace for blast furnace operating personnel.
For convenience of describing, the symbol and the term that use present embodiment are defined as follows:
Point for measuring temperature 3 temperature u1(k), DEG C;
Point for measuring temperature 8 temperature u2(k), DEG C;
Point for measuring temperature 10 temperature u3(k), DEG C;
Top, southeast temperature temperature u4(k), DEG C;
Top, northwest temperature temperature u5(k), DEG C;
Top, northeast temperature temperature u6(k), DEG C;
Top, southwest temperature temperature u7(k), DEG C;
Point for measuring temperature 5 temperature y1(k), DEG C;
Point for measuring temperature 6 temperature y2(k), DEG C;
Point for measuring temperature 16 temperature y3(k), DEG C;
Point for measuring temperature 15 temperature y4(k), DEG C;
Point for measuring temperature 17 temperature y5(k), DEG C;
Present embodiment provides a kind of blast furnace throat cross temperature measurer center band temperature predicting method, as in figure 2 it is shown, bag
Include:
Step 1, the process of the blast furnace throat temperature that collection is relevant to blast furnace throat cross temperature measurer center band temperature become
Amount;
Step 2, the process variable gathered is done pretreatment, remove noise spike saltus step data and high frequency noise data;
Step 3, center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction.
Described step 3, as it is shown on figure 3, include:
Step 3-1, selection ARMAX set up center band temperature prediction model;
Described step 3-1, as shown in Figure 4, including:
Step 3-1-1, each survey of the process variable of collection history blast furnace throat temperature, i.e. blast furnace throat cross temperature measurer
Amount point temperature and the top temperature of blast furnace four direction;
Step 3-1-2, choose the mistake of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
Cheng Bianliang is as the input variable of center band temperature prediction model;
Described step 3-1-2, as it is shown in figure 5, include:
During step 3-1-2-1, employing factor-analysis approach are selected from the process variable of described history blast furnace throat temperature
The main gene of its central band temperature;
Step 3-1-2-2, utilize main gene and process variable to do Pearson correlation analysis, tentatively choose input variable;
Step 3-1-2-3, the input variable tentatively chosen and center band temperature are done Pearson correlation analysis, reject
Input variable incoherent with center band temperature, the input variable of the center band temperature prediction model finally chosen.
In present embodiment, center band temperature prediction model is output as the survey of five, blast furnace throat cross temperature measurer center
Warm spot temperature includes: y1Point for measuring temperature 5, y2Point for measuring temperature 6, y2Point for measuring temperature 16, y4Point for measuring temperature 15, y5Point for measuring temperature 17.
Blast furnace is a complicated system, the process variable of blast furnace throat temperature up to 30 kinds.If all of data quilt
Use, the over-fitting of center band temperature prediction model will necessarily be caused.Therefore, choose 5000 groups of blast furnace real data, use because of
Sub-analysis method selects the main gene that can explain five points for measuring temperature in blast furnace throat cross temperature measurer center, and uses this
Main gene and process variable do Pearson correlation analysis.Dimension choosing and the output variable phase of incorporation model is reduced for simplified model
The closing property variable more than 0.5, selects following 9 input variables: cross temperature point 3, cross temperature point 4, cross temperature point 8, ten
Word point for measuring temperature 10, cross temperature point 20, the temperature southeast, top, temperature northwest, top, temperature southwest, top, temperature northwest, top.Again because factorial analysis is selected
The main gene gone out does not has practical significance, can not explain the full detail of five temperature spots in center, therefore above selected input
Need to do Pearson correlation analysis again with five, cross temperature center temperature spot to reject and the central temperature incoherent variable of point,
Choose following 7 variablees the most altogether as input variable: cross temperature point 3, cross temperature point 8, cross temperature point 10, temperature east, top
South, temperature northwest, top, temperature southwest, top, temperature northwest, top.
Step 3-1-3, input variable to center band temperature prediction model do pretreatment, remove noise spike saltus step data
And high frequency noise data;
Owing to the impact of blast furnace external disturbance makes the input variable of center band temperature prediction model there may be with chance error
Difference, to this end, use noise spike filtering algorithm to reject the noise spike saltus step data in input variable;Afterwards, mobile putting down is used
During all filtering method rejects input variable temperature value less than 10 DEG C high frequency noise data.
Step 3-1-4, selection ARMAX set up center band temperature prediction model, and in described model, two backward shift operators are multinomial
Formula order of matrix represents the delayed order of input variable and the delayed order of output variable respectively, describes output variable and input
Time lag relation between time lag relation between variable, output variable the most in the same time, in described model, two backward shift operators are many
The coefficient of item formula matrix describes the functional relationship between input variable and output variable.
Temperature in view of five temperature spots in cross temperature center not only has dependence with input variable, goes back and himself
There is dependency relation, and the existence of blast furnace internal random interference in historical data, selects ARMAX (Auto Regressive
Moving Average) as center band temperature prediction model.Five temperature spots and furnace throat cross centered by output variable simultaneously
Also there is between the temperature spot output variable of five, thermometric center dependency, therefore also need during modeling to consider the phase between output variable
Pass relation.In addition modeling data be can real-time data collection, the interference caused inside blast furnace has incorporated in blast furnace real data, institute
To define the ARMAX in present embodiment for Multi-outputAuto Regressive MovingAverage, i.e. multi output
ARMAX, setting up center band temperature prediction model is:
Y (k)=A (z-1)y(k)+B(z-1)u(k) (1)
In formula,
U (k)=[u1(k), u2(k) ..., u7(k)]TFor input vector, y (k)=[y1(k), y2(k), y3(k), y4(k),
yx(k)]TFor output vector.Backward shift operator polynomial matrix A (z-1) the delayed order that order np is output variable, aij×1,
aij×2..., aij×npRepresent current k moment output temperature point and history k-1, k-2 ..., the function of the output temperature in k-np moment
Relation.Backward shift operator polynomial matrix B (z-1) the delayed order that order nq is input variable, bij×1, bij×2..., bij×npTable
Show current k moment output temperature point and history k-1, k-2 ..., the functional relationship of the input variable temperature in k-nq moment.
Step 3-2, determine two polynomial orders of backward shift operator in center band temperature prediction model;
Described step 3-2, as shown in Figure 6, including:
Step 3-2-1, according to two backward shift operator polynomial order various combinations, calculate each order combination corresponding
AIC value;
Described step 3-2-1, as it is shown in fig. 7, comprises:
Step 3-2-1-1: by the center band temperature prediction model parameter of RLS identification l group;
Step 3-2-1-2: the order of l group and the parameter of identification are substituted into formula (1) calculating and records center band temperature is pre-
Survey model prediction exportsAnd center band temperature prediction model residual epsilonl(k, θN);
Step 3-2-1-3: calculate AIC value according to formula (2);
Owing to the too high easy over-fitting of model order and model are complicated, make output order np and input order respectively at this
Nq changes totally 25 groups of orders one by one and combines from 1 to 5, note l=1, and 2,3 ..., 25 is the numbering often organized;Calculate respectively according to formula (2)
Often group AIC value corresponding to order;
In formula: centered by d=np+nq band temperature prediction model order and, v is loss function, and N is order number of combinations,
εiFor the center band temperature prediction model residual error corresponding to i-th group of order combination.
Step 3-2-1-4: judge that l, whether less than 25, meets and goes to step 3-2-1-1, otherwise continue next step.
Step 3-2-2, the codomain of AIC value is divided into N=10 node;Select from 25 AIC codomains according to formula (3)
10 decile nodal value AICnode;
Step 3-2-3, selection and AIC value AIC of each nodenodeImmediate order combination (totally 10 groups), in difference
Calculate the goodness of fit fit of center band temperature prediction model under order combination respectively according to formula (4), select the goodness of fit the highest
Order combines as two polynomial orders of backward shift operator.
In formula, n=1,2,3 ..., 10 is the AIC node serial number selected,Centered by band temperature prediction model prediction defeated
Go out, AICmax, AICmin, AICnodeRepresent maximum in 25 groups of AIC values that the combination of above-mentioned 25 groups of orders is calculated, the most respectively
Little value and the nodal value immediate AIC value with 10 deciles between the minimum and maximum.
Described step 3-2-3, as shown in Figure 8, including:
Step 3-2-3-1: select corresponding A ICnode10 group model orders (np, nq)nodeAnd extract step 3-2-1-2
The center band temperature prediction model prediction output of middle correspondence
Step 3-2-3-2: according to formula (4) andCalculate the fit value fit of these 10 groups of orders;
Step 3-2-3-3: find out value fit maximum in 10 groups of fit valuemax;
Step 3-2-3-4: find out fitmaxCorresponding model order, is model Optimal order (np, nq)opt;
Step 3-2-3-5: terminate and preserve Optimal order.
Step 3-3, utilization recurrent least square method identification center band temperature prediction model parameter, i.e. two backward shift operators are many
Item formula matrix, and then obtain final cross temperature measurer center band temperature prediction model;
Combine based on Optimal order, use recurrence least square (RLS) technology identification center band temperature prediction model parameter.
Recurrent least square method utilizes the training data the being newly introduced center band temperature prediction model parameter estimation value root to previous moment
It is modified according to recursive algorithm thus obtains the center band temperature prediction model parameter estimation value in this moment, along with training data
Continually introducing, center band temperature prediction model parameter estimation value is continuously available to be revised until reaching satisfied precision.Compare
Conventional algorithm of common least square, RLS amount of calculation and amount of storage are little, fast convergence rate and be capable of distinguishing online
Know.Using RLS need to give initial value θ (0)=0, P (0)=α I, when α is sufficiently large positive number, the corrective action of RLS is big, convergence
Speed is fast.α=10 are taken at this6。
Described step 3-3, as it is shown in figure 9, include:
Step 3-3-1: center band temperature prediction model parameter initial value θ (0)=0, inverse matrix initial value P (0)=10 are set6I,
I is unit matrix;
Step 3-3-2: the data vector matrix in structure k-1 moment
θT=[θ1, θ2, θ3, θ4, θ5] (6)
yi=[-yi(k-1) … -yi(k-np)]
uj=[uj(k) … uj(k-nq)]
θi T=[Ai1, Ai2, Ai3, Ai4, Ai5, Bi1..., Bi7]
Aik=[aik1, aik2..., aiknp],
Bij=[bij0, bij2..., bijnq],
Y (k)=[y1(k), y2(k), y3(k), y4(k), y5(k)]T
In formula, i=1,2,3,4,5, j=1,2 ..., 7, k=1,2,3,4,5, θTFor parameter matrix.
Step 3-3-3: calculate gain matrix K (k) according to formula (7);
Step 3-3-4: calculate parameter estimation vector θ (k) according to formula (8);
Step 3-3-5: judge whether θ (k) meets formula (11) and shut down criterion, meets and goes to step 3-3-8, under otherwise continuing
One step.
Step 3-3-6: calculate matrix P of matrix (k) according to formula (9);
Step 3-3-7: recursion one step k-1 → k, returns the data vector matrix that step 3-3-2 structure is new.
Step 3-3-8: terminate and preserve the parameter of identification.
Formula (5) and formula (6) substitute in formula (1) then center band temperature prediction model is:
The recursive operation of RLS, θ in formula is terminated by the shutdown criterion of formula (11)kI () is the i-th element of parameter vector θ
Recurrence result in kth time.σ is that a certain positive number represents parameters precision requirement, takes σ=0.05 at this.
Order determines and parameter identification complete after according to M-ARMAX temperature prediction modelObtain center
Band temperature prediction model predication value
Introduce relative error δ (%) target function such as formula (12) the modeling effect of center band temperature prediction model is commented
Estimating, if meeting standard conditions δ≤5% of actual production, then terminating this center band temperature prediction model training;If be not inconsistent
Close, then need to reselect the data that training sample set i.e. collects;
In formula,The predictive value of w center band temperature prediction model, yiFor output actual value, L is training sample capacity.
Step 3-4, final center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature
Degree prediction.
Present embodiment also provides for a kind of stove furnace throat cross temperature measurer center band temperature prediction system, as shown in Figure 10,
Including:
Acquisition module, for gathering the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
Process variable;
Pretreatment module, for the process variable gathered does pretreatment, removes noise spike saltus step data and high frequency is made an uproar
Sound data;
Prediction module, utilizes center band temperature prediction model to carry out blast furnace throat cross temperature measurer center band temperature pre-
Survey.
Described prediction module, as shown in figure 11, including:
Model building module, is used for selecting ARMAX to set up center band temperature prediction model;
Order determines module, is used for determining two polynomial orders of backward shift operator in center band temperature prediction model;
Parameter identification module, is used for using recurrent least square method identification cross temperature measurer center band temperature prediction model
Parameter, i.e. two backward shift operator polynomial matrix, and then obtain final cross temperature measurer center band temperature prediction model;
Temperature prediction module, for utilizing final center band temperature prediction model to carry out blast furnace throat cross temperature measurer
Center band temperature prediction.
Described model building module, as shown in figure 12, including:
Process variable acquisition module, surveys for gathering the process variable of history blast furnace throat temperature, i.e. blast furnace throat cross
The each of temperature device measures some temperature;
Input variable chooses module, for choosing the State of Blast Furnace relevant to blast furnace throat cross temperature measurer center band temperature
The process variable of larynx temperature is as the input variable of center band temperature prediction model;
Input variable pretreatment module, for the input variable of center band temperature prediction model is done pretreatment, removal is made an uproar
Sound spike saltus step data and high frequency noise data;
Forecast model sets up module, is used for selecting ARMAX to set up center band temperature prediction model, in described model after two
Move Operator Polynomial order of matrix and represent the delayed order of input variable and the delayed order of output variable respectively, describe output
Time lag relation between time lag relation between variable and input variable, output variable the most in the same time, in described model two
The coefficient of backward shift operator polynomial matrix describes the functional relationship between input variable and output variable.
Described input variable chooses module, as shown in figure 13, and including:
Main gene chooses module, for using factor-analysis approach to select the process variable of described history blast furnace throat temperature
In the main gene relevant to center band temperature;
First chooses module, is used for utilizing main gene and process variable to do Pearson correlation analysis, tentatively chooses input and become
Amount;
Second chooses module, for the input variable tentatively chosen and center band temperature are done Pearson correlation analysis,
Reject and the incoherent input variable of center band temperature, the input variable of the center band temperature prediction model finally chosen.
Described order determines module, as shown in figure 14, and including:
AIC value computing module, for according to two backward shift operator polynomial order various combinations, calculates each order group
Close corresponding AIC value;
Node division module, for being divided into N number of node by the codomain of AIC value;
Order combination determines module, for selecting the AIC value immediate order combination with each node, at different orders
The goodness of fit of the lower cross temperature measurer center band temperature prediction model respectively of combination, selects the order combination that the goodness of fit is the highest
As two polynomial orders of backward shift operator.
The dynamic characteristic complicated due to system for blast furnace ironmaking and easily being affected by raw material, in order to ensure M-ARMAX temperature
The precision of forecast model, needs to use new sample data to carry out model when the relative error of temperature prediction value is more than 5%
Re-training.
The software that the present invention uses high-level language C# to carry out 5 temperature predicting methods in cross temperature measurer center realizes.Should
Software interface achieves data and shows, inquires about and predict the outcome the functions such as display, can allow blast furnace operating personnel easily
Obtain its required blast furnace temperature information.Should be equipped with OPC bitcom on the computer of this temperature prediction software additionally, install
It is responsible for carrying out data double-way communication with slave computer and data acquisition unit.
Figure 15 (a)~(e) are M-ARMAX temperature model prediction effect figure of the present invention, compared with measured value it can be seen that this
5, invention cross temperature measurer center M-ARMAX temperature prediction is accurate, it is possible to immediately following the variation tendency of measured value.Additionally, this
Inventive method training speed is fast, model accuracy is high;A kind of ancillary technique as cross temperature measurer, it is ensured that furnace temperature is monitored
Seriality and accuracy.Judge that gas fluid distrbution and conditions of blast furnace provide reliable basis in stove for operator.
Claims (10)
1. a blast furnace throat cross temperature measurer center band temperature predicting method, it is characterised in that including:
Gather the process variable of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature;
The process variable gathered is done pretreatment, removes noise spike saltus step data and high frequency noise data;
Center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction.
Method the most according to claim 1, it is characterised in that described utilize center band temperature prediction model to carry out State of Blast Furnace
Larynx cross temperature measurer center band temperature prediction, including:
ARMAX is selected to set up center band temperature prediction model;
Determine two polynomial orders of backward shift operator in center band temperature prediction model;
Using recurrent least square method identification cross temperature measurer center band temperature prediction model parameter, i.e. two backward shift operators are many
Polynomial coefficient in item formula matrix, and then obtain final cross temperature measurer center band temperature prediction model;
Final center band temperature prediction model is utilized to carry out blast furnace throat cross temperature measurer center band temperature prediction.
Method the most according to claim 2, it is characterised in that described selection ARMAX sets up center band temperature prediction model,
Including:
Gather each of the process variable of history blast furnace throat temperature, i.e. blast furnace throat cross temperature measurer and measure some temperature and blast furnace
The top temperature of four direction;
Choose the process variable of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature as center
Input variable with temperature prediction model;
The input variable of center band temperature prediction model is done pretreatment, removes noise spike saltus step data and high-frequency noise number
According to;
Selecting ARMAX to set up center band temperature prediction model, in described model, the order of two backward shift operator polynomial matrix divides
Do not represent the delayed order of input variable and the delayed order of output variable, describe the time lag between input variable and output variable
Time lag relation between relation, output variable the most in the same time, the coefficient of two backward shift operator polynomial matrix in described model
Functional relationship between input variable and output variable is described.
Method the most according to claim 2, it is characterised in that described in choose and blast furnace throat cross temperature measurer center band
The process variable of the blast furnace throat temperature that temperature is relevant as the input variable of center band temperature prediction model, including:
Use factor-analysis approach main gene of core out band temperature from the process variable of described history blast furnace throat temperature;
Utilize main gene and process variable to do Pearson correlation analysis, tentatively choose input variable;
The input variable tentatively chosen and center band temperature are done Pearson correlation analysis, rejects and center band temperature not phase
The input variable closed, the input variable of the center band temperature prediction model finally chosen.
Method the most according to claim 2, it is characterised in that described determine in center band temperature prediction model move after two
The order of Operator Polynomial, including:
According to two backward shift operator polynomial order various combinations, calculate the AIC value that the combination of each order is corresponding;
The codomain of AIC value is divided into N number of node;
The AIC value immediate order combination of selection and each node, under different orders combinations in difference cross temperature measurer
The goodness of fit of its central band temperature prediction model, the order combination selecting the goodness of fit the highest is polynomial as two backward shift operators
Order.
6. a stove furnace throat cross temperature measurer center band temperature prediction system, it is characterised in that including:
Acquisition module, for gathering the process of the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
Variable;
Pretreatment module, for the process variable gathered does pretreatment, removes noise spike saltus step data and high-frequency noise number
According to;
Prediction module, utilizes center band temperature prediction model to carry out blast furnace throat cross temperature measurer center band temperature prediction.
System the most according to claim 6, it is characterised in that described prediction module, including:
Model building module, is used for selecting ARMAX to set up center band temperature prediction model;
Order determines module, is used for determining two polynomial orders of backward shift operator in center band temperature prediction model;
Parameter identification module, is used for using recurrent least square method identification cross temperature measurer center band temperature prediction model to join
Number, polynomial coefficient in i.e. two backward shift operator polynomial matrix, and then obtain final cross temperature measurer center band temperature
Degree forecast model;
Temperature prediction module, for utilizing final center band temperature prediction model to carry out blast furnace throat cross temperature measurer center
Band temperature prediction.
System the most according to claim 7, it is characterised in that described model building module, including:
Process variable acquisition module, for gathering the process variable of history blast furnace throat temperature, i.e. blast furnace throat cross temperature dress
The each measurement point temperature put;
Input variable chooses module, for choosing the blast furnace throat temperature relevant to blast furnace throat cross temperature measurer center band temperature
The process variable of degree is as the input variable of center band temperature prediction model;
Input variable pretreatment module, for the input variable of center band temperature prediction model is done pretreatment, removes noise point
Peak saltus step data and high frequency noise data;
Forecast model sets up module, is used for selecting ARMAX to set up center band temperature prediction model, moves calculation in described model after two
Submultinomial order of matrix represents the delayed order of input variable and the delayed order of output variable respectively, describes output variable
And the time lag relation between time lag relation between input variable, output variable the most in the same time, moves after two in described model
The coefficient of Operator Polynomial matrix describes the functional relationship between input variable and output variable.
System the most according to claim 8, it is characterised in that described input variable chooses module, including:
Main gene chooses module, in using factor-analysis approach to select the process variable of described history blast furnace throat temperature with
The main gene that center band temperature is relevant;
First chooses module, is used for utilizing main gene and process variable to do Pearson correlation analysis, tentatively chooses input variable;
Second chooses module, for the input variable tentatively chosen and center band temperature are done Pearson correlation analysis, rejects
Input variable incoherent with center band temperature, the input variable of the center band temperature prediction model finally chosen.
System the most according to claim 7, it is characterised in that described order determines module, including:
AIC value computing module, for according to two backward shift operator polynomial order various combinations, calculates the combination of each order right
The AIC value answered;
Node division module, for being divided into N number of node by the codomain of AIC value;
Order combination determines module, for selecting the AIC value immediate order combination with each node, in different order combinations
The goodness of fit of lower cross temperature measurer center band temperature prediction model respectively, selects the order combination conduct that the goodness of fit is the highest
Two polynomial orders of backward shift operator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610518985.6A CN106227699B (en) | 2016-07-04 | 2016-07-04 | A kind of blast furnace throat cross temperature measurer center band temperature predicting method and system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610518985.6A CN106227699B (en) | 2016-07-04 | 2016-07-04 | A kind of blast furnace throat cross temperature measurer center band temperature predicting method and system |
Publications (2)
Publication Number | Publication Date |
---|---|
CN106227699A true CN106227699A (en) | 2016-12-14 |
CN106227699B CN106227699B (en) | 2018-10-23 |
Family
ID=57519075
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201610518985.6A Active CN106227699B (en) | 2016-07-04 | 2016-07-04 | A kind of blast furnace throat cross temperature measurer center band temperature predicting method and system |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106227699B (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108048608A (en) * | 2017-12-12 | 2018-05-18 | 山西太钢不锈钢股份有限公司 | A kind of method for quantifying to adjust blast furnace edge airflow |
CN111339636A (en) * | 2020-01-21 | 2020-06-26 | 北京北方华创微电子装备有限公司 | Process environment control method and system |
WO2022198914A1 (en) * | 2021-03-22 | 2022-09-29 | 浙江大学 | Blast furnace throat temperature estimation method based on multilayer ore-coke ratio distribution model |
WO2024060285A1 (en) * | 2022-09-21 | 2024-03-28 | 中冶南方工程技术有限公司 | Blast furnace soft cross temperature measuring method based on infrared temperature measurement |
CN118375938A (en) * | 2024-06-20 | 2024-07-23 | 四川萃火科技有限公司 | Kitchen range waste heat recovery control method and system |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101109950A (en) * | 2007-07-23 | 2008-01-23 | 鞍钢股份有限公司 | Blast Furnace Production Process Control Information Intelligent System |
CN102776303A (en) * | 2012-06-27 | 2012-11-14 | 浙江大学 | Method for estimating inner surface temperature of blast furnaces |
CN104498654A (en) * | 2014-12-29 | 2015-04-08 | 燕山大学 | Blast furnace temperature change trend determination method and device |
-
2016
- 2016-07-04 CN CN201610518985.6A patent/CN106227699B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101109950A (en) * | 2007-07-23 | 2008-01-23 | 鞍钢股份有限公司 | Blast Furnace Production Process Control Information Intelligent System |
CN102776303A (en) * | 2012-06-27 | 2012-11-14 | 浙江大学 | Method for estimating inner surface temperature of blast furnaces |
CN104498654A (en) * | 2014-12-29 | 2015-04-08 | 燕山大学 | Blast furnace temperature change trend determination method and device |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108048608A (en) * | 2017-12-12 | 2018-05-18 | 山西太钢不锈钢股份有限公司 | A kind of method for quantifying to adjust blast furnace edge airflow |
CN108048608B (en) * | 2017-12-12 | 2019-07-23 | 山西太钢不锈钢股份有限公司 | A method of quantization adjusts blast furnace edge airflow |
CN111339636A (en) * | 2020-01-21 | 2020-06-26 | 北京北方华创微电子装备有限公司 | Process environment control method and system |
CN111339636B (en) * | 2020-01-21 | 2024-05-17 | 北京北方华创微电子装备有限公司 | Process environment control method and system |
WO2022198914A1 (en) * | 2021-03-22 | 2022-09-29 | 浙江大学 | Blast furnace throat temperature estimation method based on multilayer ore-coke ratio distribution model |
WO2024060285A1 (en) * | 2022-09-21 | 2024-03-28 | 中冶南方工程技术有限公司 | Blast furnace soft cross temperature measuring method based on infrared temperature measurement |
CN118375938A (en) * | 2024-06-20 | 2024-07-23 | 四川萃火科技有限公司 | Kitchen range waste heat recovery control method and system |
CN118375938B (en) * | 2024-06-20 | 2024-08-16 | 四川萃火科技有限公司 | Kitchen range waste heat recovery control method and system |
Also Published As
Publication number | Publication date |
---|---|
CN106227699B (en) | 2018-10-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106227699B (en) | A kind of blast furnace throat cross temperature measurer center band temperature predicting method and system | |
CN106909705B (en) | Blast furnace molten iron quality forecasting method and system | |
CN104651559B (en) | Blast furnace liquid iron quality online forecasting system and method based on multivariable online sequential extreme learning machine | |
Wi et al. | Holiday load forecasting using fuzzy polynomial regression with weather feature selection and adjustment | |
CN109935280B (en) | Blast furnace molten iron quality prediction system and method based on ensemble learning | |
CN110066895A (en) | A kind of blast-melted quality section prediction technique based on Stacking | |
KR102103006B1 (en) | Method and Apparatus for Operating Optimal of Equipment based on Machine Learning Model | |
CN105209984B (en) | For the method for the model for determining technological system output valve | |
CN105886680B (en) | A kind of blast furnace ironmaking process molten iron silicon content dynamic soft measuring system and method | |
CN116261690A (en) | Computer system and method for providing operating instructions for blast furnace thermal control | |
Zhao et al. | A novel cap-LSTM model for remaining useful life prediction | |
CN105821170A (en) | Soft measuring system and method for quality indexes of multielement molten iron of blast furnace | |
CN108462165A (en) | A kind of part throttle characteristics appraisal procedure of new energy access electric system | |
Martín et al. | Hot metal temperature prediction in blast furnace using advanced model based on fuzzy logic tools | |
Wu et al. | Stratification-based wind power forecasting in a high-penetration wind power system using a hybrid model | |
CN101509812A (en) | Soft measurement method for billet temperature distribution in smelting and heating-furnace | |
CN104750902A (en) | Molten iron mass multivariant dynamic soft measurement method based on multi-output support vector regression machine | |
CN111401657A (en) | Transformer hot spot temperature time sequence prediction method based on data mining algorithm | |
CN113919559A (en) | Ultra-short-term prediction method and device for equipment parameters of comprehensive energy system | |
Shi et al. | Key issues and progress of industrial big data-based intelligent blast furnace ironmaking technology | |
CN106096637A (en) | Molten iron silicon content Forecasting Methodology based on the strong predictor of Elman Adaboost | |
Wu et al. | Integrated soft sensing of coke-oven temperature | |
CN106779384A (en) | A kind of long-term interval prediction method of steel and iron industry blast furnace gas based on Information Granularity optimum allocation | |
KR20180138371A (en) | Method for evaluating data based models and conducting predictive control of capsule type ice thermal storage system using the same | |
Li et al. | Deep learning for predictive mechanical properties of hot-rolled strip in complex manufacturing systems |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |