CN106224133B - EGR pipeline fault detection method - Google Patents

EGR pipeline fault detection method Download PDF

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CN106224133B
CN106224133B CN201610769960.3A CN201610769960A CN106224133B CN 106224133 B CN106224133 B CN 106224133B CN 201610769960 A CN201610769960 A CN 201610769960A CN 106224133 B CN106224133 B CN 106224133B
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exhaust gas
gas flow
useless
egr
vendltp
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CN106224133A (en
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许帅
李云霞
江楠
秦涛
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

The invention discloses a kind of EGR pipeline fault detection methods, including step:Obtain air excess factor value and the current fuel oil quality M for spraying into engineOil, calculate the air quality M of sucking engineIt is empty=λ * MOil*14.3;The volumetric efficiency obtained under the admission pressure and intake air temperature of motor intake manifold, engine displacement and the engine operating condition demarcated in advance obtains MMixing;Waste gas stream M is calculatedUseless Nox=MMixing‑MIt is empty;Obtain the exhaust gas flow M that EGR line system and device obtainsUseless VenDltP;Calculate exhaust gas flow deviation MDiff=MUseless Nox‑MUseless VenDltP;Store exhaust gas flow deviation M at least twiceDiffAnd effective exhaust gas flow deviation M is calculatedDiffAvrg;If effective exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, send out fault cues.This method realizes that the calculating to EGR exhaust flow, the numerical value measured with the exhaust gas flow of existing EGR line are compared, and realizes and is verified to the exhaust gas flow calculation of existing EGR line, improves the accuracy detected to EGR line.

Description

EGR pipeline fault detection method
Technical field
The present invention relates to technical field of engines, in particular to a kind of EGR pipeline fault detection method.
Background technology
Six diesel engine EGR of Europe (exhaust gas recycling) controls calculate exhaust gas flow based on Venturi tube and carry out closed-loop control, text Venturi exhaust gas flow calculating need sensor include:Differential pressure pickup, Wen Qiu between venturi tube inlet and aditus laryngis In tube inlet pressure sensor, venturi tube inlet exhaust gas temperature sensor.Presently, there are the leak detection method of EGR line, It is by the way that, to one sinusoidal excitation signal of EGR valve, the mode for detecting feedback pressure carries out air leakage detection under steady state condition.But There are the biographies such as measurement error, rigging error even loading error there may be null offset, sensor for differential pressure pickup itself Sensor problem, the exhaust gas flow that Venturi way calculates are unable to get verification, if the exhaust gas flow inaccuracy calculated will be led It causes the inaccuracy of EGR controls, the emissions such as Nox to increase, finally cause post-processing load increase urea consumption excessive or causes Discharge the problems such as exceeded.
Therefore, how a kind of EGR pipeline fault detection method is provided, to realize the verification of the system detectio of EGR line, from And the accuracy to system detectio is improved, it is a technical problem that technical personnel in the field need to solve at present.
Invention content
In view of this, the present invention provides a kind of EGR pipeline fault detection method, to realize the system detectio of EGR line Verification, to improve to the accuracy of system detectio.
To achieve the above object, the present invention provides the following technical solutions:
A kind of EGR pipeline fault detection method comprising following steps:
Obtain air excess factor value and the current fuel oil quality M for spraying into engineOil, and combine MIt is empty=λ * MOil* 14.3, The air quality M of sucking engine is calculatedIt is empty
Obtain admission pressure and intake air temperature, the engine displacement and engine work demarcated in advance of motor intake manifold Volumetric efficiency under condition is simultaneously established physical model and is calculated, and obtains MMixing
Exhaust gas flow M is calculatedUseless Nox, MUseless Nox=MMixing-MIt is empty
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltP
Calculate exhaust gas flow deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP
Store exhaust gas flow deviation M at least twiceDiffAnd effective exhaust gas flow deviation M is calculatedDiffAvrg
If effective exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send out fault cues.
Preferably, in above-mentioned EGR pipeline fault detection method, air excess factor value is obtained by Nox sensors.
Preferably, in above-mentioned EGR pipeline fault detection method, by first pressure sensor obtain the engine into The admission pressure of gas manifold, the first temperature sensor obtain intake air temperature.
Preferably, in above-mentioned EGR pipeline fault detection method, the EGR line system detecting device includes:
Obtain the differential pressure pickup of pressure between venturi tube inlet and aditus laryngis;
Obtain the second pressure sensor of venturi tube inlet pressure;
Obtain the second temperature sensor of venturi tube inlet exhaust gas temperature;
For calculating exhaust gas flow MUseless VenDltPComputing module.
Preferably, in above-mentioned EGR pipeline fault detection method, the exhaust gas that EGR line system detecting device obtains is obtained Flow MUseless VenDltPIncluding step:
Judge differential pressure pickup between venturi tube inlet and aditus laryngis, venturi tube inlet second pressure sensor and Whether the second temperature sensor three of venturi tube inlet exhaust gas temperature has electric fault;
Distinguish if the second pressure sensor, the second temperature sensor and the equal fault-free of the differential pressure pickup The pressure and venturi tube inlet exhaust gas temperature of pressure difference, venturi tube inlet between acquisition venturi tube inlet and aditus laryngis, and Exhaust gas flow M is calculated according to the data measuredUseless VenDltP
Preferably, it in above-mentioned EGR pipeline fault detection method, is calculated using Bernoulli equation and flows through the useless of Venturi tube Throughput MUseless VenDltP
Preferably, in above-mentioned EGR pipeline fault detection method, exhaust gas flow deviation M at least twice is storedDiffAnd it calculates Obtain effective exhaust gas flow deviation MDiffAvrg
Calculate effective exhaust gas flow MIt is useless=MDiffAvrg+MUseless VenDltP
It can be seen via above technical scheme that the invention discloses a kind of EGR pipeline fault detection method, including following step Suddenly:Obtain air excess factor value and the current fuel oil quality M for spraying into engineOil, and combine MIt is empty=λ * MOil* 14.3, it calculates Go out to suck the air quality M of engineIt is empty;Obtain motor intake manifold admission pressure and intake air temperature, engine displacement and Volumetric efficiency under each operating mode of engine demarcated in advance is simultaneously established physical model and is calculated, and obtains MMixing;It is calculated useless Throughput MUseless Nox, MUseless Nox=MMixing-MIt is empty;Obtain the exhaust gas flow M that EGR line system and device obtainsUseless VenDltP;Calculate exhaust gas flow Deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP;Store exhaust gas flow deviation M at least twiceDiffAnd effective exhaust gas flow is calculated Deviation MDiffAvrg;If effective exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send out failure and carry Show.The fault detection method of above-mentioned offer can realize the calculating to EGR exhaust flow, and be filled with the system of existing EGR line It sets the numerical value measured to be compared, to realize to the verification of the system detectio of existing EGR line, improve to EGR line The accuracy of detection.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis The attached drawing of offer obtains other attached drawings.
Fig. 1 is the flow chart of EGR pipeline fault detection method provided in an embodiment of the present invention.
Specific implementation mode
Core of the invention is to provide a kind of EGR pipeline fault detection method, to realize the school of the system detectio of EGR line It tests, to improve the accuracy to system detectio.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1, disclosing a kind of EGR pipeline fault detection method in the present invention, include the following steps:
Step S1:ECU is initialized.
Start ECU (electronic control unit), keeps engine in running order.
Step S2:Wait for steady state release operating mode.
After initializing electronic control component, continues for some time, engine is made to be in normal table working condition.
Step S3:Judge whether to meet steady state release condition.
Can be first determined whether after meeting steady state release condition the sensor of EGR line system detecting device whether have short circuit or The apparatus failures such as open circuit, if there is electric fault that can need to carry out the sensor or connection line of EGR line system detecting device Repair is replaced, and continues to execute step S2.
Step S4:According to Nox sensor measurement air qualities MIt is empty, M is calculated according to admission pressure P, temperature TIt is mixed, calculate MUseless Nox, M is calculated according to EGR line system detecting deviceUseless VenDltP, calculate multiple exhausted air quantity deviation MDiff
Obtain air excess factor value and the current fuel oil quality M for spraying into engineOil, and combine MIt is empty=λ * MOil* 14.3, The air quality M of sucking engine is calculatedIt is empty
Obtain admission pressure P and intake air temperature T, engine displacement and the engine demarcated in advance of motor intake manifold Volumetric efficiency under each operating mode is simultaneously established physical model and is calculated, and obtains MMixing
Exhaust gas flow M is calculatedUseless Nox, MUseless Nox=MMixing-MIt is empty
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltP
Calculate exhaust gas flow deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP
Step S5:Judge MDiffAverage value MDiffAvrgWhether tolerance maximum value is more than.
If effective exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send out fault cues, I.e. | MDiffAvrg|>=MDiffMax, then judging sensor that EGR line system detecting device includes, there are manufacture deviation, zeros to float Shifting amount is excessive, the equiprobable problem of setup error, needs to quote corresponding EGR line system detecting device failure system failure and carries Show or carry out other troubleshootings.
If less than the maximum deflection difference value allowed, illustrate meeting the requirements for detection, waits under ECU (electronic control unit) Electricity.
The fault detection method of above-mentioned offer can realize the calculating to EGR exhaust flow, and be with existing EGR line Bulk cargo is set the numerical value measured and is compared, and to realize to the verification of the system detectio of existing EGR line, improves to EGR The accuracy of pipeline detection.
Measurement to air system λ value disclosed herein can be measured by Nox sensors.Nox sensors are calculated Oxygen concentration O2rIt is converted into air excess factor value or sensor itself and air excess factor value, current oil spout is directly provided Measure MOilFor engine control known quantity, by λ and MOilIt substitutes into formula and obtains the air quality needed for engine combustion, is i.e. sucking hair The air quality M of motivationIt is empty=λ * MOil*14.3。
The total air inflow of present engine (exhaust gas and fresh air total amount) MAlwaysStarted according to what first pressure sensor measured The intake air temperature T for the motor intake manifold that admission pressure P and the first temperature sensor at machine inlet manifold are obtained, additionally According to the volumetric efficiency Fac under the engine displacement V of engine, each operating mode of engine demarcated in advance and establish physical model It is calculated, result of calculation MMixing.For the method for being measured as the prior art of this part can refer to existing disclosed method into Row measures, and the application is not specifically limited.
Include for disclosed EGR line system detecting device:Obtain the pressure of pressure between venturi tube inlet and aditus laryngis Gap sensor;Obtain the second pressure sensor of venturi tube inlet pressure;Obtain the second of venturi tube inlet exhaust gas temperature Temperature sensor;For calculating exhaust gas flow MUseless VenDltPComputing module.The EGR line system detecting device is existing known A kind of computational methods, the purpose of detection method disclosed herein is the knot detected to EGR line system detecting device Fruit is verified, to reach the accuracy of detection.
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltPIncluding step:
Judge differential pressure pickup between venturi tube inlet and aditus laryngis, venturi tube inlet second pressure sensor and Whether the second temperature sensor three of venturi tube inlet exhaust gas temperature has electric fault;
Distinguish if the second pressure sensor, the second temperature sensor and the equal fault-free of the differential pressure pickup The pressure and venturi tube inlet exhaust gas temperature of pressure difference, venturi tube inlet between acquisition venturi tube inlet and aditus laryngis, and Exhaust gas flow M is calculated according to the data measuredUseless VenDltP
For calculating exhaust gas flow MUseless VenDltPComputational methods Bernoulli equation can be used calculated.
Pass through the calculated M of Nox sensorsUseless NoxThe exhaust gas flow M obtained with EGR line system detecting deviceUseless VenDltPInto Exhaust gas flow deviation M is calculated in row deviationDiff=MUseless Nox-MUseless VenDltP, calculate at least twice and to obtain effective exhaust gas flow inclined Poor MDiffAvrg, the exhaust gas flow that current Venturi way calculates is corrected according to the exhaust gas flow deviation of calculating, is as a result finally had The exhaust gas flow M of effectIt is useless=MDiffAvrg+MIt is uselessVenDltP。
Each embodiment is described by the way of progressive in this specification, the highlights of each of the examples are with other The difference of embodiment, just to refer each other for identical similar portion between each embodiment.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest range caused.

Claims (7)

1. a kind of EGR pipeline fault detection method, which is characterized in that include the following steps:
Obtain air excess factor value and the current fuel oil quality M for spraying into engineOil, and combine MIt is empty=λ * MOil* 14.3, it calculates Obtain the air quality M of sucking engineIt is empty
It obtains under the admission pressure and intake air temperature of motor intake manifold, engine displacement and the engine operating condition demarcated in advance Volumetric efficiency and establish physical model and calculated, obtain MMixing, wherein MMixingFor engine discharge recycling exhaust gas with Suck the Theoretical Mass value of the mixed gas of the fresh air of engine;
Exhaust gas flow M is calculatedUseless Nox, MUseless Nox=MMixing-MIt is empty
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltP
Calculate exhaust gas flow deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP
Store exhaust gas flow deviation M at least twiceDiffAnd effective exhaust gas flow deviation M is calculatedDiffAvrg
If effective exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send out fault cues.
2. EGR pipeline fault detection method according to claim 1, which is characterized in that obtained by Nox sensors excessive Air coefficient λ value.
3. EGR pipeline fault detection method according to claim 1, which is characterized in that obtained by first pressure sensor The admission pressure of the motor intake manifold, the first temperature sensor is taken to obtain intake air temperature.
4. EGR pipeline fault detection method according to claim 1, which is characterized in that the EGR line system detectio dress Set including:
Obtain the differential pressure pickup of pressure difference between venturi tube inlet and aditus laryngis;
Obtain the second pressure sensor of venturi tube inlet pressure;
Obtain the second temperature sensor of venturi tube inlet exhaust gas temperature;
For calculating exhaust gas flow MUseless VenDltPComputing module.
5. EGR pipeline fault detection method according to claim 4, which is characterized in that obtain EGR line system detectio dress The exhaust gas flow M setUseless VenDltPIncluding step:
Judge the second pressure sensor and Wen Qiu of differential pressure pickup between venturi tube inlet and aditus laryngis, venturi tube inlet In the second temperature sensor three of tube inlet exhaust gas temperature whether have electric fault;
It is obtained respectively if the second pressure sensor, the second temperature sensor and the equal fault-free of the differential pressure pickup The pressure and venturi tube inlet exhaust gas temperature of pressure difference, venturi tube inlet between venturi tube inlet and aditus laryngis, and according to The data measured calculate exhaust gas flow MUseless VenDltP
6. EGR pipeline fault detection method according to claim 5, which is characterized in that calculate stream using Bernoulli equation Cross the exhaust gas flow M of Venturi tubeUseless VenDltP
7. EGR pipeline fault detection method according to claim 1, which is characterized in that store exhaust gas flow at least twice Deviation MDiffAnd effective exhaust gas flow deviation M is calculatedDiffAvrg
Calculate effective exhaust gas flow MIt is useless=MDiffAvrg+MUseless VenDltP
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CN109281776B (en) * 2018-11-29 2020-06-26 潍柴动力股份有限公司 Exhaust gas backflow fault monitoring method and device
CN110567726A (en) * 2019-09-30 2019-12-13 潍柴动力股份有限公司 crankcase fault detection method, device and system
CN111006867B (en) * 2019-11-26 2021-08-20 广西玉柴机器股份有限公司 Calibration method of engine air intake correction map table and air intake correction method
CN111042956B (en) * 2019-12-26 2021-02-23 潍柴动力股份有限公司 EGR flow fault judgment method, device and equipment
CN113250864B (en) * 2020-02-12 2023-03-10 广州汽车集团股份有限公司 EGR flow diagnosis method and system and automobile
CN113719364B (en) * 2020-05-21 2022-11-25 广州汽车集团股份有限公司 Method and device for determining EGR mass flow
CN111928925B (en) * 2020-07-16 2022-12-09 中广核核电运营有限公司 Venturi tube fault correction method and device, computer equipment and storage medium
DE102021203431A1 (en) * 2021-04-07 2022-10-13 Volkswagen Aktiengesellschaft Diagnostic methods, control, motor vehicle
CN116066266A (en) * 2021-10-29 2023-05-05 北汽福田汽车股份有限公司 Exhaust gas recirculation system fault detection method and device, storage medium and vehicle

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