CN106224133A - EGR pipeline fault detection method - Google Patents

EGR pipeline fault detection method Download PDF

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Publication number
CN106224133A
CN106224133A CN201610769960.3A CN201610769960A CN106224133A CN 106224133 A CN106224133 A CN 106224133A CN 201610769960 A CN201610769960 A CN 201610769960A CN 106224133 A CN106224133 A CN 106224133A
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Prior art keywords
exhaust gas
gas flow
useless
calculate
egr
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CN201610769960.3A
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CN106224133B (en
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许帅
李云霞
江楠
秦涛
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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Abstract

The invention discloses a kind of EGR pipeline fault detection method, including step: obtain air excess factor value and currently spray into the fuel oil quality M of electromotorOil, calculate air quality M sucking electromotorEmpty=λ * MOil*14.3;The charging efficiency obtained under the admission pressure of motor intake manifold and intake air temperature, engine displacement and the engine operating condition demarcated in advance draws MMixing;Calculate waste gas stream MUseless Nox=MMixing‑MEmpty;Obtain the exhaust gas flow M that EGR line system and device obtainsUseless VenDltP;Calculate exhaust gas flow deviation MDiff=MUseless Nox‑MUseless VenDltP;Store exhaust gas flow deviation M at least twiceDiffAnd calculate effective exhaust gas flow deviation MDiffAvrg;If effectively exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, send fault cues.The method realizes the calculating to EGR exhaust flow, and the numerical value recorded with the exhaust gas flow of existing EGR line compares, it is achieved verifies the exhaust gas flow calculation of existing EGR line, improves the accuracy to EGR line detection.

Description

EGR pipeline fault detection method
Technical field
The present invention relates to technical field of engines, specifically, relate to a kind of EGR pipeline fault detection method.
Background technology
Europe six diesel engine EGR (waste gas recirculation) controls to calculate exhaust gas flow based on Venturi tube and carries out closed loop control, literary composition The sensor needed that calculates of venturi exhaust gas flow includes: the differential pressure pickup between venturi tube inlet and aditus laryngis, Wen Qiu In tube inlet pressure transducer, venturi tube inlet exhaust gas temperature sensor.Presently, there are the leak detection method of EGR line, Be by under steady state condition give one sinusoidal excitation signal of EGR valve, detection feedback pressure mode carry out air leakage detection.But Differential pressure pickup itself there may be null offset, sensor exists measurement error, rigging error even loading error etc. passes Sensor problem, the exhaust gas flow that Venturi way calculates cannot be verified, and will lead if the exhaust gas flow calculated is inaccurate The emissions such as it is inaccurate that cause EGR controls, Nox raise, and finally cause post processing load to increase carbamide consumption and too much or cause The problems such as discharge exceeds standard.
Therefore, how to provide a kind of EGR pipeline fault detection method, to realize the verification that the system of EGR line detects, from And improve the accuracy to system detection, it is that those skilled in the art are presently required and solve the technical problem that.
Summary of the invention
In view of this, the invention provides a kind of EGR pipeline fault detection method, to realize the system detection of EGR line Verification, thus improve to system detection accuracy.
For achieving the above object, the present invention provides following technical scheme:
A kind of EGR pipeline fault detection method, it comprises the following steps:
Obtain air excess factor value and currently spray into the fuel oil quality M of electromotorOil, and combine MEmpty=λ * MOil* 14.3, Calculate air quality M sucking electromotorEmpty
Obtain the admission pressure of motor intake manifold and intake air temperature, engine displacement and the electromotor work demarcated in advance Charging efficiency under condition is also set up physical model and is calculated, and draws MMixing
Calculate exhaust gas flow MUseless Nox, MUseless Nox=MMixing-MEmpty
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltP
Calculate exhaust gas flow deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP
Store exhaust gas flow deviation M at least twiceDiffAnd calculate effective exhaust gas flow deviation MDiffAvrg
If effectively exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send fault cues.
Preferably, in above-mentioned EGR pipeline fault detection method, obtain air excess factor value by Nox sensor.
Preferably, in above-mentioned EGR pipeline fault detection method, obtain described electromotor by the first pressure transducer and enter The admission pressure of gas manifold, the first temperature sensor obtains intake air temperature.
Preferably, in above-mentioned EGR pipeline fault detection method, described EGR line system detecting device includes:
Obtain the differential pressure pickup of pressure between venturi tube inlet and aditus laryngis;
Obtain the second pressure transducer of venturi tube inlet pressure;
Obtain the second temperature sensor of venturi tube inlet EGT;
For calculating exhaust gas flow MUseless VenDltPComputing module.
Preferably, in above-mentioned EGR pipeline fault detection method, obtain the waste gas that EGR line system detecting device obtains Flow MUseless VenDltPIncluding step:
Judge the differential pressure pickup between venturi tube inlet and aditus laryngis, the second pressure transducer of venturi tube inlet and Whether the second temperature sensor three of venturi tube inlet EGT has electric fault;
If described second pressure transducer, described second temperature sensor and the equal fault-free of described differential pressure pickup, distinguish Obtain pressure reduction, the pressure of venturi tube inlet and the venturi tube inlet EGT between venturi tube inlet and aditus laryngis, and Exhaust gas flow M is calculated according to the data recordedUseless VenDltP
Preferably, in above-mentioned EGR pipeline fault detection method, use Bernoulli equation to calculate and flow through the useless of Venturi tube Throughput MUseless VenDltP
Preferably, in above-mentioned EGR pipeline fault detection method, store exhaust gas flow deviation M at least twiceDiffAnd calculate Draw effective exhaust gas flow deviation MDiffAvrg
Calculate effective exhaust gas flow MUseless=MDiffAvrg+MUseless VenDltP
Understand via above-mentioned technical scheme, the invention discloses a kind of EGR pipeline fault detection method, including following step Rapid: to obtain air excess factor value and currently spray into the fuel oil quality M of electromotorOil, and combine MEmpty=λ * MOil* 14.3, calculate Go out to suck air quality M of electromotorEmpty;Obtain the admission pressure of motor intake manifold and intake air temperature, engine displacement and Charging efficiency under each operating mode of the electromotor demarcated in advance is also set up physical model and is calculated, and draws MMixing;Calculate useless Throughput MUseless Nox, MUseless Nox=MMixing-MEmpty;Obtain the exhaust gas flow M that EGR line system and device obtainsUseless VenDltP;Calculate exhaust gas flow Deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP;Store exhaust gas flow deviation M at least twiceDiffAnd calculate effective exhaust gas flow Deviation MDiffAvrg;If effectively exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send fault and carry Show.The fault detection method of above-mentioned offer can realize the calculating to EGR exhaust flow, and fills with the system of existing EGR line Put the numerical value recorded to compare, thus realize the verification that the system to existing EGR line detects, improve EGR line The accuracy of detection.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this Inventive embodiment, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to according to The accompanying drawing provided obtains other accompanying drawing.
The flow chart of the EGR pipeline fault detection method that Fig. 1 provides for the embodiment of the present invention.
Detailed description of the invention
The core of the present invention is to provide a kind of EGR pipeline fault detection method, to realize the school that the system of EGR line detects Test, thus improve the accuracy to system detection.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise Embodiment, broadly falls into the scope of protection of the invention.
As it is shown in figure 1, the present invention discloses a kind of EGR pipeline fault detection method, comprise the following steps:
Step S1:ECU initializes.
Start ECU (electronic control unit), make electromotor in running order.
Step S2: wait steady state release operating mode.
After initializing electronic control component, continue for some time, make electromotor be in normal table duty.
Step S3: judge whether to meet steady state release condition.
Can first determine whether after meeting steady state release condition the sensor of EGR line system detecting device whether have short circuit or The apparatus failures such as open circuit, if there being electric fault that the sensor to EGR line system detecting device or connection line can be needed to carry out Maintenance or replacing, and continue executing with step S2.
Step S4: according to Nox sensor measurement air quality MEmpty, calculate M according to admission pressure P, temperature TMixed, calculate MUseless Nox, calculate M according to EGR line system detecting deviceUseless VenDltP, calculate multiple exhausted air quantity deviation MDiff
Obtain air excess factor value and currently spray into the fuel oil quality M of electromotorOil, and combine MEmpty=λ * MOil* 14.3, Calculate air quality M sucking electromotorEmpty
Obtain the admission pressure P of motor intake manifold and intake air temperature T, engine displacement and the electromotor demarcated in advance Charging efficiency under each operating mode is also set up physical model and is calculated, and draws MMixing
Calculate exhaust gas flow MUseless Nox, MUseless Nox=MMixing-MEmpty
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltP
Calculate exhaust gas flow deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP
Step S5: judge MDiffMeansigma methods MDiffAvrgWhether more than tolerance maximum.
If effectively exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send fault cues, I.e. | MDiffAvrg| >=MDiffMax, then judge that the sensor that EGR line system detecting device comprises exists manufacture deviation, zero point drift Shifting amount is excessive, the equiprobable problem of setup error, needs to quote corresponding EGR line system detecting device failure system fault and carries Show or carry out other troubleshootings.
If less than the maximum deflection difference value allowed, then what explanation detected meets the requirements, and waits under ECU (electronic control unit) Electricity.
The fault detection method of above-mentioned offer can realize the calculating to EGR exhaust flow, and with existing EGR line be Bulk cargo is put the numerical value recorded and is compared, thus realizes the verification that the system to existing EGR line detects, and improves EGR The accuracy of pipeline detection.
Measurement to air system λ value disclosed herein can be recorded by Nox sensor.Nox sensor is calculated Oxygen concentration O2rIt is converted into air excess factor value or sensor itself directly provides air excess factor value, current oil spout Amount MOilThe known quantity controlled for electromotor, by λ and MOilSubstitute into formula and obtain the air quality needed for engine combustion, i.e. suck and send out Air quality M of motivationEmpty=λ * MOil*14.3。
The total air inflow of present engine (waste gas and fresh air total amount) MAlwaysAccording to starting that the first pressure transducer records Admission pressure P at machine inlet manifold and intake air temperature T of the motor intake manifold of the first temperature sensor acquisition, additionally Charging efficiency Fac under engine displacement V according to electromotor, each operating mode of electromotor demarcated in advance also sets up physical model Calculating, result of calculation is MMixing.The method of prior art is measured as this part refer to existing disclosed method and enter Row is measured, and the application is not specifically limited.
Disclosed EGR line system detecting device is included: obtain the pressure of pressure between venturi tube inlet and aditus laryngis Gap sensor;Obtain the second pressure transducer of venturi tube inlet pressure;Obtain the second of venturi tube inlet EGT Temperature sensor;For calculating exhaust gas flow MUseless VenDltPComputing module.This EGR line system detecting device is existing known A kind of computational methods, the purpose of detection method disclosed herein be to EGR line system detecting device detection knot Fruit verifies, to reach the accuracy of detection.
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltPIncluding step:
Judge the differential pressure pickup between venturi tube inlet and aditus laryngis, the second pressure transducer of venturi tube inlet and Whether the second temperature sensor three of venturi tube inlet EGT has electric fault;
If described second pressure transducer, described second temperature sensor and the equal fault-free of described differential pressure pickup, distinguish Obtain pressure reduction, the pressure of venturi tube inlet and the venturi tube inlet EGT between venturi tube inlet and aditus laryngis, and Exhaust gas flow M is calculated according to the data recordedUseless VenDltP
For calculating exhaust gas flow MUseless VenDltPComputational methods Bernoulli equation can be used to calculate.
The M calculated by Nox sensorUseless NoxThe exhaust gas flow M obtained with EGR line system detecting deviceUseless VenDltPEnter Row deviation is calculated exhaust gas flow deviation MDiff=MUseless Nox-MUseless VenDltP, calculate at least twice and to obtain effective exhaust gas flow inclined Difference MDiffAvrg, according to the exhaust gas flow of the exhaust gas flow deviation value correction current Venturi way calculating calculated, result finally has The exhaust gas flow M of effectUseless=MDiffAvrg+MUselessVenDltP。
In this specification, each embodiment uses the mode gone forward one by one to describe, and what each embodiment stressed is and other The difference of embodiment, between each embodiment, identical similar portion sees mutually.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention. Multiple amendment to these embodiments will be apparent from for those skilled in the art, as defined herein General Principle can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention It is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and features of novelty phase one The widest scope caused.

Claims (7)

1. an EGR pipeline fault detection method, it is characterised in that comprise the following steps:
Obtain air excess factor value and currently spray into the fuel oil quality M of electromotorOil, and combine MEmpty=λ * MOil* 14.3, calculate Draw air quality M sucking electromotorEmpty
Obtain under the admission pressure of motor intake manifold and intake air temperature, engine displacement and the engine operating condition demarcated in advance Charging efficiency and set up physical model and calculate, draw MMixing
Calculate exhaust gas flow MUseless Nox, MUseless Nox=MMixing-MEmpty
Obtain the exhaust gas flow M that EGR line system detecting device obtainsUseless VenDltP
Calculate exhaust gas flow deviation MDiff, MDiff=MUseless Nox-MUseless VenDltP
Store exhaust gas flow deviation M at least twiceDiffAnd calculate effective exhaust gas flow deviation MDiffAvrg
If effectively exhaust gas flow deviation MDiffAvrgAbsolute value not less than allow maximum deviation, then send fault cues.
EGR pipeline fault detection method the most according to claim 1, it is characterised in that obtain excess by Nox sensor Air coefficient λ value.
EGR pipeline fault detection method the most according to claim 1, it is characterised in that obtained by the first pressure transducer Taking the admission pressure of described motor intake manifold, the first temperature sensor obtains intake air temperature.
EGR pipeline fault detection method the most according to claim 1, it is characterised in that described EGR line system detection dress Put and include:
Obtain the differential pressure pickup of pressure between venturi tube inlet and aditus laryngis;
Obtain the second pressure transducer of venturi tube inlet pressure;
Obtain the second temperature sensor of venturi tube inlet EGT;
For calculating exhaust gas flow MUseless VenDltPComputing module.
EGR pipeline fault detection method the most according to claim 4, it is characterised in that obtain EGR line system detection dress Put the exhaust gas flow M obtainedUseless VenDltPIncluding step:
Judge the differential pressure pickup between venturi tube inlet and aditus laryngis, the second pressure transducer of venturi tube inlet and Wen Qiu In the second temperature sensor three of tube inlet EGT whether have electric fault;
If described second pressure transducer, described second temperature sensor and the equal fault-free of described differential pressure pickup, obtain respectively Pressure reduction, the pressure of venturi tube inlet and venturi tube inlet EGT between venturi tube inlet and aditus laryngis, and according to The data recorded calculate exhaust gas flow MUseless VenDltP
EGR pipeline fault detection method the most according to claim 5, it is characterised in that use Bernoulli equation to calculate stream Cross the exhaust gas flow M of Venturi tubeUseless VenDltP
EGR pipeline fault detection method the most according to claim 1, it is characterised in that store exhaust gas flow at least twice Deviation MDiffAnd calculate effective exhaust gas flow deviation MDiffAvrg
Calculate effective exhaust gas flow MUseless=MDiffAvrg+MUseless VenDltP
CN201610769960.3A 2016-08-30 2016-08-30 EGR pipeline fault detection method Active CN106224133B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109281776A (en) * 2018-11-29 2019-01-29 潍柴动力股份有限公司 A kind of exhaust gas recirculation fault monitoring method and device
CN110567726A (en) * 2019-09-30 2019-12-13 潍柴动力股份有限公司 crankcase fault detection method, device and system
CN111006867A (en) * 2019-11-26 2020-04-14 广西玉柴机器股份有限公司 Calibration method of engine air intake correction map table and air intake correction method
CN111042956A (en) * 2019-12-26 2020-04-21 潍柴动力股份有限公司 EGR flow fault judgment method, device and equipment
CN111928925A (en) * 2020-07-16 2020-11-13 中广核核电运营有限公司 Venturi tube fault correction method and device, computer equipment and storage medium
CN113250864A (en) * 2020-02-12 2021-08-13 广州汽车集团股份有限公司 EGR flow diagnosis method and system and automobile
CN113719364A (en) * 2020-05-21 2021-11-30 广州汽车集团股份有限公司 Method and device for determining EGR mass flow
CN115199427A (en) * 2021-04-07 2022-10-18 大众汽车股份公司 Diagnostic method, control device and motor vehicle

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US20050161029A1 (en) * 2004-01-20 2005-07-28 Yosuke Ishikawa Leakage detecting apparatus for an exhaust gas re-circulating system of an engine
CN103249940A (en) * 2011-12-01 2013-08-14 丰田自动车株式会社 Fault diagnosis device for egr system

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Publication number Priority date Publication date Assignee Title
US20050161029A1 (en) * 2004-01-20 2005-07-28 Yosuke Ishikawa Leakage detecting apparatus for an exhaust gas re-circulating system of an engine
CN103249940A (en) * 2011-12-01 2013-08-14 丰田自动车株式会社 Fault diagnosis device for egr system

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109281776A (en) * 2018-11-29 2019-01-29 潍柴动力股份有限公司 A kind of exhaust gas recirculation fault monitoring method and device
CN110567726A (en) * 2019-09-30 2019-12-13 潍柴动力股份有限公司 crankcase fault detection method, device and system
CN111006867A (en) * 2019-11-26 2020-04-14 广西玉柴机器股份有限公司 Calibration method of engine air intake correction map table and air intake correction method
CN111006867B (en) * 2019-11-26 2021-08-20 广西玉柴机器股份有限公司 Calibration method of engine air intake correction map table and air intake correction method
CN111042956A (en) * 2019-12-26 2020-04-21 潍柴动力股份有限公司 EGR flow fault judgment method, device and equipment
CN111042956B (en) * 2019-12-26 2021-02-23 潍柴动力股份有限公司 EGR flow fault judgment method, device and equipment
CN113250864A (en) * 2020-02-12 2021-08-13 广州汽车集团股份有限公司 EGR flow diagnosis method and system and automobile
CN113250864B (en) * 2020-02-12 2023-03-10 广州汽车集团股份有限公司 EGR flow diagnosis method and system and automobile
CN113719364A (en) * 2020-05-21 2021-11-30 广州汽车集团股份有限公司 Method and device for determining EGR mass flow
CN113719364B (en) * 2020-05-21 2022-11-25 广州汽车集团股份有限公司 Method and device for determining EGR mass flow
CN111928925A (en) * 2020-07-16 2020-11-13 中广核核电运营有限公司 Venturi tube fault correction method and device, computer equipment and storage medium
WO2022012083A1 (en) * 2020-07-16 2022-01-20 中广核核电运营有限公司 Venturi tube fault correction method and apparatus, computer device and storage medium
CN115199427A (en) * 2021-04-07 2022-10-18 大众汽车股份公司 Diagnostic method, control device and motor vehicle

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