CN106222901A - A kind of automatic shuttle changer and method - Google Patents
A kind of automatic shuttle changer and method Download PDFInfo
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- CN106222901A CN106222901A CN201610734226.3A CN201610734226A CN106222901A CN 106222901 A CN106222901 A CN 106222901A CN 201610734226 A CN201610734226 A CN 201610734226A CN 106222901 A CN106222901 A CN 106222901A
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- bobbin case
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B59/00—Applications of bobbin-winding or -changing devices; Indicating or control devices associated therewith
- D05B59/04—Devices for changing the bobbin
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B59/00—Applications of bobbin-winding or -changing devices; Indicating or control devices associated therewith
- D05B59/02—Devices for determining or indicating the length of thread still on the bobbin
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
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Abstract
本发明提供一种自动换梭装置,包括旋梭,旋梭的旋梭芯轴上套有第一梭壳和第一梭芯,还包括具有底线余量检测工位、抓取工位和更换工位的固定基板、可运动的梭壳爪、安装在梭壳爪上的底线余量检测传感器、以及可移动的存放装置,存放装置上具有空工位和存放工位,空工位处设有中转空轴,存放工位处放置有第二梭壳和第二梭芯,第二梭芯的绕线柱上缠绕满底线,梭壳爪用于抓取并移动第一梭壳和第一梭芯、或第二梭壳和第二梭芯。本申请能够实时检测、监控第一梭芯绕线柱上的底线余量,且在第一梭芯上的底线快用完时缝纫机自动停机,自动将底线余量不足的第一梭芯从旋梭中取下,再自动更换缠绕满底线的第二梭芯至旋梭中,提高缝纫效率和缝纫质量。
The invention provides an automatic hook changing device, which includes a rotary hook, the first bobbin case and the first bobbin are sheathed on the rotary hook core shaft of the rotary hook, and also includes a bobbin thread remaining detection station, a grabbing station and a changing station. The fixed base plate of the station, the movable bobbin case claw, the bobbin thread remaining detection sensor installed on the bobbin case claw, and the movable storage device. The storage device has an empty station and a storage station. There is an intermediate empty shaft, and the second bobbin case and the second bobbin are placed at the storage station. bobbin, or second bobbin case and second bobbin. The application can detect and monitor the bobbin thread surplus on the first bobbin winding column in real time, and when the bobbin thread on the first bobbin is almost used up, the sewing machine will automatically stop, and automatically turn the first bobbin with insufficient bobbin thread surplus from the spinning machine. Remove it from the hook, and then automatically replace the second bobbin, which is full of bobbins, into the hook, improving sewing efficiency and sewing quality.
Description
技术领域technical field
本发明涉及缝纫机领域,特别是涉及一种自动换梭装置、及一种自动换梭方法。The invention relates to the field of sewing machines, in particular to an automatic shuttle changing device and an automatic shuttle changing method.
背景技术Background technique
缝纫机是用一根或多根缝纫线,在缝料上形成一种或多种线迹,使一层或多层缝料交织或缝合起来的机器。缝纫机能缝制棉、麻、丝、毛、人造纤维等织物和皮革、塑料、纸张等制品,缝出的线迹整齐美观、平整牢固,缝纫速度快、使用简便。缝纫机分为家用缝纫机和工业缝纫机两种,其中,工业缝纫机大部分属于通用缝纫机,包括平缝机、链缝机、绗缝机、包缝机及绷缝机等。A sewing machine is a machine that uses one or more sewing threads to form one or more stitches on the sewing material to interweave or sew one or more layers of sewing material. The sewing machine can sew fabrics such as cotton, fiber crops, silk, wool, and artificial fibers, and products such as leather, plastics, and paper. Sewing machines are divided into household sewing machines and industrial sewing machines. Among them, industrial sewing machines are mostly general-purpose sewing machines, including lockstitch sewing machines, chain sewing machines, quilting machines, overlock sewing machines and interlock sewing machines.
缝纫机在缝纫面料时,缝纫机的旋梭和机针相互配合以将底线和面线互相交织连锁缝纫在面料上,从而形成线迹。面线穿设在机针的针眼中,机针做上升、下降运动;旋梭由梭壳和梭芯构成,梭芯被收容在梭壳内,底线缠绕在梭芯的绕线柱上。一般而言,面线缠绕在线筒上,故面线较长;而底线由梭芯提供,但是由于缝纫机空间和机构原理的限制,从而使得梭芯大小受限,故梭芯绕线柱上所缠绕的底线长度非常有限,进而导致在缝纫过程中、需要工人时常对梭芯进行更换,且还需要工人对梭芯上的底线余量时常监测,以防止因为底线用完而造成缝纫机空走、使面料上出现一排没有线迹的空洞的现象。因此,现有技术中,人工监测底线余量、人工更换梭芯非常地费时费力。When the sewing machine is sewing the fabric, the rotary hook and the needle of the sewing machine cooperate with each other to interweave the bottom thread and the upper thread and sew them on the fabric to form stitches. The upper thread is passed through the needle eye of the machine needle, and the machine needle moves up and down; the rotary hook is composed of a bobbin case and a bobbin, the bobbin is accommodated in the bobbin case, and the bottom thread is wound on the winding post of the bobbin. Generally speaking, the upper thread is wound on the bobbin, so the upper thread is longer; while the lower thread is provided by the bobbin, but due to the limitation of the space of the sewing machine and the principle of the mechanism, the size of the bobbin is limited, so the bobbin on the bobbin winding post is limited. The length of the wound bobbin thread is very limited, which leads to the need for workers to frequently replace the bobbin during the sewing process, and also requires workers to constantly monitor the bobbin thread margin to prevent the sewing machine from running empty due to the end of the bobbin thread. The phenomenon that a row of voids without stitches appears on the fabric. Therefore, in the prior art, it is very time-consuming and labor-intensive to manually monitor the bottom line margin and manually replace the bobbin.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种自动换梭装置,其能够自动监测缝纫机旋梭处梭芯上的底线余量,并在底线余量不足时自动更换旋梭内的梭芯。In view of the above-mentioned shortcomings of the prior art, the object of the present invention is to provide an automatic shuttle changing device, which can automatically monitor the bobbin thread remaining on the bobbin at the rotary hook of the sewing machine, and automatically replace the bobbin thread when the bobbin thread is insufficient. bobbin inside.
为实现上述目的,本发明提供一种自动换梭装置,包括具有梭仓的底板、以及安装在梭仓内的旋梭,所述旋梭的旋梭芯轴上套有第一梭壳和位于第一梭壳内的第一梭芯,还包括具有底线余量检测工位、抓取工位和更换工位的固定基板、可运动的梭壳爪、安装在梭壳爪上的底线余量检测传感器、以及可移动的存放装置,所述底线余量检测传感器与缝纫机的电控模块相连接,所述存放装置上具有至少一个空工位和至少一个存放工位,所述空工位处设有中转空轴,所述存放工位处放置有第二梭壳和位于第二梭壳内的第二梭芯,第二梭芯的绕线柱上缠绕满底线,所述梭壳爪用于抓取并移动第一梭壳和第一梭芯、或第二梭壳和第二梭芯;当梭壳爪位于固定基板上的底线余量检测工位处时,所述底线余量检测传感器正对第一梭芯、并检测第一梭芯绕线柱上的底线余量;当梭壳爪位于固定基板上的抓取工位处时,所述梭壳爪的抓取部正对第一梭壳;当梭壳爪位于固定基板上的更换工位处时,所述梭壳爪的抓取部正对空工位处的中转空轴、或存放工位处的第二梭壳。In order to achieve the above object, the present invention provides an automatic shuttle changing device, comprising a base plate with a shuttle chamber and a hook installed in the shuttle chamber, the hook spindle of the hook is covered with a first bobbin case and The first bobbin in the first bobbin case also includes a fixed base plate with a bobbin thread residual detection station, a grabbing station and a replacement station, a movable bobbin case claw, and a bobbin thread surplus installed on the bobbin case claw. detection sensor, and a movable storage device, the bottom thread residual detection sensor is connected with the electric control module of the sewing machine, and the storage device has at least one empty station and at least one storage station, and the empty station is There is a transfer empty shaft, the storage station is placed with a second bobbin case and a second bobbin located in the second bobbin case, the bobbin winding post of the second bobbin is full of bobbins, and the bobbin case claws are used to for grabbing and moving the first bobbin case and the first bobbin, or the second bobbin case and the second bobbin; The sensor faces the first bobbin and detects the remaining amount of bottom thread on the first bobbin winding column; when the bobbin claw is located at the grabbing station on the fixed base plate, the grabbing portion of the bobbin claw is facing the The first bobbin case; when the bobbin case claw is located at the replacement station on the fixed base plate, the grasping part of the bobbin case claw is facing the intermediate idle shaft at the empty station, or the second bobbin case at the storage station .
进一步地,所述固定基板上开设有轨道槽,所述梭壳爪沿轨道槽的延伸方向运动;所述轨道槽包括左右延伸的水平槽段、上下延伸的竖直槽段、以及过渡连接水平槽段和竖直槽段的圆弧槽段,水平槽段靠近旋梭的右端为所述抓取工位,水平槽段远离旋梭的左端为所述底线余量检测工位,竖直槽段靠近存放装置的下端为所述更换工位。Further, the fixed base plate is provided with a track groove, and the bobbin case claw moves along the extending direction of the track groove; the track groove includes a horizontal groove section extending left and right, a vertical groove section extending up and down, and a transition connection level The arc groove section of the groove section and the vertical groove section, the right end of the horizontal groove section close to the rotary hook is the grabbing station, the left end of the horizontal groove section away from the rotary hook is the bottom thread margin detection station, and the vertical groove section The lower end of the segment near the storage device is the replacement station.
进一步地,所述梭壳爪由安装在固定基板上的第一电机驱动运动,该第一电机与缝纫机的电控模块相连接;所述第一电机的输出端固定连接有一曲柄牙叉,该曲柄牙叉远离第一电机的一端开设有第一滑槽,该第一滑槽中设置有一滑块;还包括一前后延伸、且穿设在所述轨道槽中的连接轴,所述连接轴的前端固定在梭壳爪中,所述滑块可转动地设在连接轴的后端。Further, the bobbin case claw is driven by a first motor installed on the fixed base plate, and the first motor is connected with the electric control module of the sewing machine; the output end of the first motor is fixedly connected with a crank tooth fork, the The crank tooth fork is provided with a first chute at one end away from the first motor, and a slider is arranged in the first chute; it also includes a connecting shaft extending back and forth and passing through the track groove, the connecting shaft The front end is fixed in the bobbin case claw, and the slide block is rotatably arranged at the rear end of the connecting shaft.
优选地,所述曲柄牙叉内固设有定位传感器,该定位传感器与缝纫机的电控模块相连接;所述固定基板在抓取工位和更换工位处都设置有被感元件;当定位传感器感应到被感元件时,所述第一电机停止转动。Preferably, a positioning sensor is fixed inside the crank fork, and the positioning sensor is connected to the electric control module of the sewing machine; the fixed base plate is provided with a sensed element at the grasping station and the replacement station; When the sensor senses the sensed element, the first motor stops rotating.
优选地,所述连接轴可转动地穿设在一滚动套中,该滚动套可滚动地置于所述轨道槽中。Preferably, the connecting shaft is rotatably passed through a rolling sleeve, and the rolling sleeve is rotatably placed in the track groove.
进一步地,还包括一安置于固定基板上的转向座、一前后延伸并固定在固定基板上的销钉、以及至少一根直线导杆,所述销钉为梭壳爪的转动支点,所述转向座通过轴承与销钉相连接,所述直线导杆的一端固定在转向座中,直线导杆的另一端通过直线轴承与梭壳爪相连接。Further, it also includes a steering seat arranged on the fixed base plate, a pin extending forward and backward and fixed on the fixed base plate, and at least one linear guide rod, the pin is the rotation fulcrum of the bobbin case claw, the steering seat The bearing is connected with the pin, one end of the linear guide rod is fixed in the steering seat, and the other end of the linear guide rod is connected with the bobbin case claw through the linear bearing.
进一步地,所述梭壳爪的抓取部包括拉钩和吸附磁铁,所述拉钩由安装在梭壳爪上的第二电机驱动,该第二电机与缝纫机的电控模块相连接;所述梭壳爪上设有一凸耳,该凸耳中穿设有一可转动的转轴,所述转轴上固定有驱动曲柄和拉钩;当第二电机的输出端动作时,所述驱动曲柄由第二电机的输出端驱动摆动,所述拉钩勾住第一梭壳或第二梭壳上的拨片。Further, the grasping part of the bobbin case claw includes a draw hook and an adsorption magnet, and the draw hook is driven by a second motor installed on the bobbin case claw, and the second motor is connected with the electric control module of the sewing machine; the shuttle A lug is provided on the shell claw, and a rotatable shaft is pierced through the lug, and a driving crank and a pull hook are fixed on the shaft; when the output end of the second motor moves, the driving crank is driven by the second motor. The output end drives the swing, and the drag hook catches the plectrum on the first bobbin case or the second bobbin case.
优选地,所述第二电机为一直线电机。Preferably, the second motor is a linear motor.
优选地,所述转轴上还套有一复位扭簧,该复位扭簧的两端分别与驱动曲柄和拉钩相连接。Preferably, a return torsion spring is sheathed on the rotating shaft, and the two ends of the return torsion spring are respectively connected with the driving crank and the drag hook.
进一步地,所述存放装置包括第三电机、主动带轮、从动带轮、以及用于连接主动带轮和从动带轮的同步带,所述第三电机的输出轴固定在主动带轮中,所述同步带的外表面上固设有多个沿同步带长度方向间隔分布的挡板,挡板沿同步带的宽度方向延伸;多个挡板中,其中一个挡板上设置有所述空工位,其余挡板均设置有所述存放工位。Further, the storage device includes a third motor, a driving pulley, a driven pulley, and a synchronous belt for connecting the driving pulley and the driven pulley, and the output shaft of the third motor is fixed on the driving pulley Among them, the outer surface of the synchronous belt is fixed with a plurality of baffles distributed along the length direction of the synchronous belt at intervals, and the baffles extend along the width direction of the synchronous belt; among the plurality of baffles, one of the baffles is provided with a Said empty station, and the remaining baffles are all provided with said storage station.
优选地,所述空工位和存放工位都包括固定在挡板上的梭壳安放板,所述中转空轴固设在空工位的梭壳安放板上,存放工位的梭壳安放板上固设有梭壳支轴,所述第二梭壳和第二梭芯套在梭壳支轴上;所述旋梭芯轴、中转空轴和梭壳支轴的端部处均设有一圈周向延伸的卡槽,所述第一梭壳和第二梭壳的端面上均设有拨片和卡条,所述卡条中设有一通孔,该通孔包括位于内侧的圆弧部和位于外侧的框形部,该框形部可容旋梭芯轴或中转空轴或梭壳支轴通过,所述卡条的外端还设有一钩部;当梭壳爪的抓取部未动作时,所述圆弧部与卡槽相卡合;当梭壳爪的抓取部动作、勾住拨片时,所述卡条向内移动,所述圆弧部与卡槽相脱离,旋梭芯轴或中转空轴或梭壳支轴位于框形部中,卡条的钩部勾住第一梭芯或第二梭芯的凸缘。Preferably, both the empty station and the storage station include a bobbin case placement plate fixed on the baffle, the intermediate idle shaft is fixed on the bobbin case placement plate of the empty station, and the bobbin case of the storage station is placed The bobbin case support shaft is fixed on the board, and the second bobbin case and the second bobbin core are sleeved on the bobbin case support shaft; There is a circle of card slots extending in the circumferential direction, and the end faces of the first bobbin case and the second bobbin case are provided with picks and clips, and a through hole is provided in the clips, and the through hole includes a circle on the inner side. The arc part and the frame-shaped part located on the outside, the frame-shaped part can accommodate the spindle of the rotary hook or the hollow shaft of the intermediate rotation or the shaft of the bobbin case, and the outer end of the clip is also provided with a hook; when the claw of the bobbin case When the fetching part is not in action, the arc part engages with the slot; when the gripping part of the bobbin case claw moves to catch the plectrum, the bar moves inward, and the arc part and the slot Separated from each other, the rotary hook core shaft or intermediate rotating empty shaft or the bobbin case fulcrum is located in the frame portion, and the hook portion of the clip catches the flange of the first bobbin core or the second bobbin core.
优选地,所述空工位和存放工位的梭壳安放板上还固设有梭壳限向板,该梭壳限向板中开设有周向限向槽;当梭壳爪的抓取部未动作时,所述卡条的钩部位于周向限向槽中。Preferably, the bobbin case placement plate of the empty station and the storage station is also fixed with a bobbin case restriction plate, and a circumferential direction restriction groove is opened in the bobbin case restriction plate; when the bobbin case claw grabs When the part is not in action, the hook part of the clip is located in the circumferential direction limiting groove.
进一步地,所述存放装置安装在一安装板上,该安装板远离台板的左端固设有一推拉把手;所述安装板朝向固定基板的一侧固设有一左右延伸的直线导轨,所述固定基板朝向安装板的一侧固设有滑台,该滑台中开设有左右延伸并与直线导轨相配合的第二滑槽,所述直线导轨可左右移动地安置于滑台的第二滑槽中。Further, the storage device is installed on a mounting plate, and a push-pull handle is fixed on the left end of the mounting plate away from the table; a linear guide rail extending left and right is fixed on the side of the mounting plate facing the fixed base plate, and the fixed A slide table is fixed on the side of the substrate facing the mounting plate, and a second chute extending left and right and matched with the linear guide rail is opened in the slide table, and the linear guide rail is arranged in the second chute of the slide table so that it can move left and right .
优选地,所述第三电机的末端设置有编码盘,该编码盘与缝纫机的电控模块相连接。Preferably, a code disc is provided at the end of the third motor, and the code disc is connected with the electric control module of the sewing machine.
本发明的另一目的还提供一种自动换梭方法,包括如上所述的自动换梭装置,所述自动换梭方法依次包括以下步骤:Another object of the present invention also provides an automatic shuttle-changing method, including the automatic shuttle-changing device as described above, and the automatic shuttle-changing method includes the following steps in sequence:
A、梭壳爪位于固定基板上的底线余量检测工位处,存放装置上的空工位位于固定基板上更换工位的正下方;当底线余量检测传感器检测到旋梭内第一梭芯的绕线柱上底线余量不足时,缝纫机的电控模块控制缝纫机主电机停止运转、并执行下述步骤B;A. The bobbin case claw is located at the bottom thread remaining detection station on the fixed substrate, and the empty station on the storage device is located directly below the replacement station on the fixed substrate; When there is not enough bobbin thread remaining on the winding post of the core, the electric control module of the sewing machine controls the main motor of the sewing machine to stop running, and executes the following step B;
B、梭壳爪从底线余量检测工位运动至抓取工位处,抓取部动作,使梭壳爪抓取第一梭壳和第一梭芯;B. The bobbin claw moves from the bottom thread margin detection station to the grabbing station, and the grabbing part moves to make the bobbin claw grab the first bobbin case and the first bobbin;
C、梭壳爪连同第一梭壳和第一梭芯从抓取工位运动至更换工位处,则梭壳爪将第一梭壳和第一梭芯从旋梭芯轴上取下、并套在空工位处的中转空轴上;C. The bobbin case claw, together with the first bobbin case and the first bobbin, moves from the grabbing station to the replacement station, and then the bobbin case claw removes the first bobbin case and the first bobbin core from the hook shaft, And put it on the intermediate empty shaft at the empty station;
D、梭壳爪的抓取部松开第一梭壳和第一梭芯,梭壳爪运动、远离更换工位;存放装置移动,使存放装置上的存放工位位于固定基板上更换工位的正下方;D. The grasping part of the bobbin case claw loosens the first bobbin case and the first bobbin, and the bobbin case claw moves away from the replacement station; the storage device moves so that the storage station on the storage device is located on the fixed base plate and the replacement station directly below;
E、梭壳爪再运动至更换工位处,抓取部动作,使梭壳爪抓取存放工位处的第二梭壳和第二梭芯;E. The bobbin case claw moves to the replacement station again, and the grasping part moves to make the bobbin case claw grab the second bobbin case and the second bobbin at the storage station;
F、梭壳爪连同第二梭壳和第二梭芯从更换工位运动至抓取工位处,则梭壳爪将第二梭壳和第二梭芯从存放工位处移走、并套在旋梭芯轴上;F, the bobbin case claw moves from the changing station to the grabbing station together with the second bobbin case and the second bobbin, then the bobbin case claw removes the second bobbin case and the second bobbin from the storage station, and Put it on the spindle of the hook;
G、梭壳爪的抓取部松开第二梭壳和第二梭芯,且梭壳爪从抓取工位运动至底线余量检测工位,使底线余量检测传感器检测旋梭内的底线余量。G. The grasping part of the bobbin case claw loosens the second bobbin case and the second bobbin, and the bobbin case claw moves from the grasping station to the bottom thread remaining detection station, so that the bobbin thread remaining detection sensor detects the Bottom line allowance.
如上所述,本发明涉及的自动换梭装置及方法,具有以下有益效果:As mentioned above, the automatic shuttle changing device and method involved in the present invention have the following beneficial effects:
本申请能够实时检测、监控缝纫机旋梭内第一梭芯绕线柱上的底线余量,且在第一梭芯上的底线快用完时缝纫机自动停机,自动将底线余量不足的第一梭芯从旋梭中取下,再自动更换缠绕满底线的第二梭芯至旋梭中,从而实现自动检测底线余量和自动更换梭芯,进而有效防止缝纫机的空走现象,大大提高缝纫效率和缝纫质量。The application can detect and monitor the bobbin thread margin on the first bobbin winding column in the rotary hook of the sewing machine in real time, and when the bobbin thread on the first bobbin is almost used up, the sewing machine will automatically stop, and automatically turn off the first bobbin thread margin that is insufficient. The bobbin is removed from the hook, and then the second bobbin, which is full of bobbin thread, is automatically replaced into the bobbin, so as to realize automatic detection of bobbin thread remaining and automatic bobbin replacement, thereby effectively preventing the sewing machine from idling, and greatly improving the sewing efficiency. efficiency and sewing quality.
附图说明Description of drawings
图1至图4为本申请中自动换梭装置的结构示意图。1 to 4 are structural schematic diagrams of the automatic shuttle changing device in the present application.
其中,图1中,梭壳爪位于底线余量检测工位处,该图省略了存放机构。Wherein, in Fig. 1, the bobbin case claw is positioned at the bobbin thread surplus detection station, and this figure omits the storage mechanism.
图2中,梭壳爪位于抓取工位处,该图省略了存放机构。In Fig. 2, the bobbin case pawl is located at the grabbing station, and the storage mechanism is omitted in this figure.
图3中,梭壳爪位于更换工位处,且梭壳爪的抓取部正对空工位处的中转空轴。In Fig. 3, the bobbin case claw is located at the replacement station, and the grasping portion of the bobbin case claw is facing the intermediate idle shaft at the empty station.
图4中,梭壳爪位于更换工位处,且梭壳爪的抓取部正对存放工位处的第二梭壳。In Fig. 4, the bobbin case claw is located at the replacement station, and the grasping portion of the bobbin case claw is facing the second bobbin case at the storage station.
图5为图4中省略底板和存放装置后的结构示意图。FIG. 5 is a schematic structural view of FIG. 4 omitting the bottom plate and the storage device.
图6为本申请中固定基板的结构示意图。FIG. 6 is a schematic structural diagram of a fixed substrate in the present application.
图7为本申请中第一电机与梭壳爪的连接示意图。Fig. 7 is a schematic diagram of the connection between the first motor and the bobbin case claw in the present application.
图8为图7中连接轴与曲柄牙叉的连接示意图。Fig. 8 is a schematic diagram of the connection between the connecting shaft and the crank fork in Fig. 7 .
图9为本申请中梭壳爪与第一梭壳或第二梭壳的连接示意图。Fig. 9 is a schematic diagram of the connection between the bobbin case claw and the first bobbin case or the second bobbin case in the present application.
图10为本申请中存放装置的结构示意图。Fig. 10 is a schematic structural diagram of the storage device in the present application.
图11为第一梭壳和第二梭壳上卡条的结构示意图。Fig. 11 is a structural schematic diagram of the clips on the first bobbin case and the second bobbin case.
元件标号说明Component designation description
1 底板1 bottom plate
2 第一梭壳2 First bobbin case
3 固定基板3 Fixed base
31 轨道槽31 track groove
32 水平槽段32 horizontal slot sections
33 竖直槽段33 vertical slot section
34 圆弧槽段34 arc groove segment
4 梭壳爪4 Bobbin claw
41 拉钩41 hook
42 吸附磁铁42 Adhesive magnet
43 凸耳43 Lugs
44 转轴44 shafts
45 驱动曲柄45 drive crank
46 复位扭簧46 return torsion spring
5 底线余量检测传感器5 Bottom thread remaining detection sensor
6 存放装置6 storage device
61 中转空轴61 Transition empty shaft
62 第三电机62 Third motor
63 主动带轮63 drive pulley
64 从动带轮64 driven pulley
65 同步带65 timing belt
66 挡板66 Baffle
67 梭壳安放板67 Bobbin case setting plate
68 梭壳支轴68 Bobbin case pivot
69 梭壳限向板69 Bobbin case restriction plate
691 周向限向槽691 Circumferential direction limiting groove
7 第二梭壳7 Second bobbin case
8 第一电机8 first motor
91 曲柄牙叉91 crank fork
911 第一滑槽911 first chute
92 滑块92 sliders
93 连接轴93 connecting shaft
931 限位部931 limit part
94 定位传感器94 positioning sensor
96 滚动套96 rolling set
97 转向座97 steering seat
98 销钉98 pins
99 直线导杆99 Linear Guide
910 隔离衬套910 Spacer Bushing
10 第二电机10 Second motor
11 卡槽11 card slot
12 拨片12 picks
13 卡条13 strips
131 通孔131 through hole
132 圆弧部132 arc part
133 框形部133 frame part
134 钩部134 Hook
14 安装板14 Mounting plate
15 推拉把手15 push-pull handle
16 直线导轨16 linear guide
17 滑台17 sliding table
18 固定螺母18 retaining nut
19 卡簧19 circlip
20 支撑轴20 Support shaft
具体实施方式detailed description
以下由特定的具体实施例说明本发明的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。The implementation of the present invention will be illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the present invention. Limiting conditions, so there is no technical substantive meaning, any modification of structure, change of proportional relationship or adjustment of size, without affecting the effect and purpose of the present invention, should still fall within the scope of the present invention. The disclosed technical content must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable scope of the invention and the change or adjustment of its relative relationship shall also be regarded as the practicable scope of the present invention without any substantial change in the technical content.
以下实施例中,各方向定义如下:将缝纫机运转时布料的移动方向定义为前后方向,因此,缝纫机的宽度方向为前后方向,缝纫机的长度方向为左右方向,缝纫机的高度方向为前后方向,且缝纫机朝向工人的方向为前方向,缝纫机背向工人的方向为后方向,缝纫机的机头位于缝纫机机壳的左侧。In the following embodiments, each direction is defined as follows: the moving direction of the cloth when the sewing machine is running is defined as the front-rear direction, therefore, the width direction of the sewing machine is the front-rear direction, the length direction of the sewing machine is the left-right direction, and the height direction of the sewing machine is the front-rear direction, and The direction of the sewing machine towards the worker is the front direction, the direction of the sewing machine facing away from the worker is the rear direction, and the head of the sewing machine is located on the left side of the sewing machine casing.
本申请提供一种自动换梭装置,如图1所示,它包括具有梭仓的底板1、以及安装在梭仓内的旋梭,梭仓位于底板1的左端处,所述旋梭的旋梭芯轴上套有第一梭壳2和位于第一梭壳2内的第一梭芯,第一梭芯的绕线柱上缠绕有底线。为了实现在缝纫机缝纫过程中能够实时监测第一梭芯上的底线余量,并在第一梭芯上的底线余量不足时可以自动更换第一梭芯,如图1至图5所示,所述自动换梭装置还包括固定基板3、可运动的梭壳爪4、安装在梭壳爪4上的底线余量检测传感器5、以及可移动的存放装置6,所述固定基板3固定在缝纫机的台板上,故其位置固定不动,固定基板3上具有底线余量检测工位、抓取工位和更换工位;所述底线余量检测传感器5与缝纫机的电控模块相连接;所述存放装置6上具有至少一个空工位和至少一个存放工位,所述空工位处设有中转空轴61,所述存放工位处放置有第二梭壳7和位于第二梭壳7内的第二梭芯,第二梭芯的绕线柱上缠绕满底线,所述梭壳爪4用于抓取并移动第一梭壳2和第一梭芯、或第二梭壳7和第二梭芯。当梭壳爪4位于固定基板3上的底线余量检测工位处时,所述底线余量检测传感器5正对第一梭芯、并检测第一梭芯绕线柱上的底线余量;当梭壳爪4位于固定基板3上的抓取工位处时,所述梭壳爪4的抓取部正对第一梭壳2;当梭壳爪4位于固定基板3上的更换工位处时,所述梭壳爪4的抓取部正对空工位处的中转空轴61、或存放工位处的第二梭壳7。The application provides an automatic shuttle changing device, as shown in Figure 1, it includes a base plate 1 with a shuttle compartment and a rotary hook installed in the shuttle compartment, the shuttle compartment is located at the left end of the base plate 1, the rotary hook of the rotary hook The first bobbin case 2 and the first bobbin located in the first bobbin case 2 are sheathed on the bobbin shaft, and the bobbin thread is wound on the bobbin post of the first bobbin. In order to realize the real-time monitoring of the bottom thread margin on the first bobbin during the sewing process of the sewing machine, and automatically replace the first bobbin when the bottom thread margin on the first bobbin is insufficient, as shown in Figures 1 to 5, The automatic shuttle changing device also includes a fixed base plate 3, a movable bobbin case claw 4, a bobbin thread residual detection sensor 5 installed on the bobbin case claw 4, and a movable storage device 6, and the fixed base plate 3 is fixed on On the platen of the sewing machine, its position is fixed, and the fixed substrate 3 has a bobbin thread margin detection station, a grabbing station and a replacement station; the bobbin thread surplus detection sensor 5 is connected with the electric control module of the sewing machine ; The storage device 6 has at least one empty station and at least one storage station, the empty station is provided with a transfer empty shaft 61, and the storage station is placed with the second bobbin case 7 and is located in the second The second bobbin in the bobbin case 7, the winding post of the second bobbin is full of bottom thread, and the bobbin case claw 4 is used to grab and move the first bobbin case 2 and the first bobbin, or the second bobbin Case 7 and the second bobbin. When the bobbin case claw 4 is located at the bottom thread surplus detection station on the fixed base plate 3, the bottom thread surplus detection sensor 5 faces the first bobbin and detects the bottom thread surplus on the first bobbin winding post; When the bobbin case pawl 4 is located at the grasping station on the fixed base plate 3, the grasping portion of the bobbin case pawl 4 is facing the first bobbin case 2; At the same time, the grasping portion of the bobbin case claw 4 is facing the intermediate idle shaft 61 at the empty station, or the second bobbin case 7 at the storage station.
上述自动换梭装置中,第一梭壳2、第一梭芯、第二梭壳7、第二梭芯均为现有技术中的梭壳和梭芯。因此,第一梭壳2和第二梭壳7都包括环形的梭壳本体、设在梭壳本体一端的梭壳盖、以及设置在梭壳盖上的卡条13和拨片12,故卡条13和拨片12设置在第一梭壳2和第二梭壳7的端面上,卡条13和拨片12上均设有容旋梭芯轴穿过的孔;当向远离梭壳盖的方向拨动拨片12时,卡条13会沿垂直于旋梭芯轴的方向向内移动。第一梭芯和第二梭芯都包括呈圆柱状的绕线柱、以及设在绕线柱两端的凸缘,绕线柱上缠绕有底线。使用底线余量检测传感器5检测第一梭芯绕线柱上的底线余量的结构也属于现有技术,如申请号为201310278156.1的中国发明专利申请说明书所公开的一种缝纫机用底线监控装置,或如申请号为201410284852.8的中国发明专利说明书所公开的一种缝纫机底线线量检测装置和检测方法,为此,本申请中的第一梭芯和第二梭芯的绕线柱的柱面上应设置有反光面,或第一梭芯和第二梭芯的凸缘的表面上应设置有吸光性材料和反光性材料。In the above-mentioned automatic shuttle changing device, the first bobbin case 2, the first bobbin core, the second bobbin case 7, and the second bobbin core are all bobbin cases and bobbin cores in the prior art. Therefore, the first bobbin case 2 and the second bobbin case 7 all include the bobbin case body of the ring, the bobbin case cover that is located at one end of the bobbin case body, and the clip bar 13 and the plectrum 12 that are arranged on the bobbin case cover. The bar 13 and the picking piece 12 are arranged on the end faces of the first bobbin case 2 and the second bobbin case 7, and the clip bar 13 and the picking piece 12 are all provided with a hole through which the spindle shaft of the rotary hook passes; When the plectrum 12 is moved in the direction of , the bar 13 will move inward along the direction perpendicular to the spindle of the hook. Both the first bobbin and the second bobbin include a cylindrical winding post and flanges arranged at both ends of the winding post, and the bobbin thread is wound on the winding post. The structure of detecting the remaining amount of bobbin thread on the first bobbin winding post by using the detection sensor 5 of the remaining bobbin thread also belongs to the prior art, such as a bobbin thread monitoring device for sewing machines disclosed in the Chinese Invention Patent Application Specification of Application No. 201310278156.1, Or a kind of sewing machine bobbin thread detection device and detection method disclosed in the Chinese invention patent specification of 201410284852.8 as the application number, for this reason, the first bobbin and the cylinder of the winding post of the second bobbin in the application A reflective surface should be provided, or a light-absorbing material and a light-reflecting material should be provided on the surfaces of the flanges of the first bobbin and the second bobbin.
本申请还提供一种自动换梭方法,其包括如上所述的自动换梭装置,所述自动换梭方法依次包括以下步骤:The present application also provides an automatic shuttle-changing method, which includes the automatic shuttle-changing device as described above, and the automatic shuttle-changing method includes the following steps in sequence:
A、在初始状态下(该初始状态为第一梭芯上的底线余量足够、缝纫机正常缝纫的状态),梭壳爪4位于固定基板3上的底线余量检测工位处,故底线余量检测传感器5实时检测第一梭芯的绕线柱上的底线余量,存放装置6上的空工位位于固定基板3上更换工位的正下方;当底线余量检测传感器5检测到旋梭内第一梭芯的绕线柱上底线余量不足时,缝纫机的电控模块控制缝纫机主电机停止运转、并执行下述步骤B;A. In the initial state (the initial state is that the bobbin thread margin on the first bobbin is sufficient and the sewing machine is sewing normally), the bobbin case claw 4 is located at the bobbin thread margin detection station on the fixed base plate 3, so the bobbin thread margin The amount detection sensor 5 detects in real time the bobbin thread margin on the winding post of the first bobbin, and the empty station on the storage device 6 is located directly below the replacement station on the fixed base plate 3; when the bobbin thread margin detection sensor 5 detects the When there is not enough bobbin thread remaining on the bobbin winding post of the first bobbin in the shuttle, the electric control module of the sewing machine controls the main motor of the sewing machine to stop running, and executes the following step B;
B、梭壳爪4从底线余量检测工位运动至抓取工位处,则梭壳爪4的抓取部正对旋梭心轴上的第一梭壳2,抓取部动作,使梭壳爪4抓取第一梭壳2和第一梭芯;B. The bobbin case claw 4 moves from the bobbin thread margin detection station to the grasping station, then the grasping part of the bobbin case claw 4 is facing the first bobbin case 2 on the spindle of the hook, and the grasping part moves to make The bobbin case pawl 4 grabs the first bobbin case 2 and the first bobbin;
C、梭壳爪4连同第一梭壳2和第一梭芯从抓取工位运动至更换工位处,则梭壳爪4将第一梭壳2和第一梭芯从底板1内旋梭的旋梭芯轴上取下、并套在空工位处的中转空轴61上;C. The bobbin case claw 4 moves together with the first bobbin case 2 and the first bobbin from the grabbing station to the replacement station, then the bobbin case claw 4 rotates the first bobbin case 2 and the first bobbin from the bottom plate 1 Take off on the rotating hook mandrel of shuttle, and be enclosed within on the intermediary empty shaft 61 of empty station place;
D、梭壳爪4的抓取部松开第一梭壳2和第一梭芯,梭壳爪4运动、远离更换工位;之后,存放装置6移动,使存放装置6上的存放工位位于固定基板3上更换工位的正下方;D, the grasping portion of the bobbin case claw 4 loosens the first bobbin case 2 and the first bobbin, and the bobbin case claw 4 moves away from the replacement station; after that, the storage device 6 moves to make the storage station on the storage device 6 Located directly below the replacement station on the fixed base plate 3;
E、梭壳爪4再运动至更换工位处,则梭壳爪4的抓取部正对存放工位上的第二梭壳7,抓取部动作,使梭壳爪4抓取存放工位处的第二梭壳7和第二梭芯;E, the bobbin case claw 4 moves to the replacement station again, then the grasping part of the bobbin case claw 4 is facing the second bobbin case 7 on the storage station, and the grasping part moves so that the bobbin case claw 4 grabs the storage position The second bobbin case 7 and the second bobbin at the position;
F、梭壳爪4连同第二梭壳7和第二梭芯从更换工位运动至抓取工位处,则梭壳爪4将第二梭壳7和第二梭芯从存放工位处移走、并套在旋梭芯轴上;F, the bobbin case pawl 4 moves from the replacement station to the grabbing station together with the second bobbin case 7 and the second bobbin, then the bobbin case pawl 4 moves the second bobbin case 7 and the second bobbin from the storage station Remove and set on the hook spindle;
G、梭壳爪4的抓取部松开第二梭壳7和第二梭芯,且梭壳爪4从抓取工位运动至底线余量检测工位,使底线余量检测传感器5检测旋梭内的底线余量。G. The grasping part of the bobbin case claw 4 loosens the second bobbin case 7 and the second bobbin, and the bobbin case claw 4 moves from the grabbing station to the bottom thread remaining amount detection station, so that the bottom thread remaining amount detection sensor 5 detects Bottom thread allowance in the hook.
由上述内容可知:本申请通过底线余量检测传感器5实时检测、监控缝纫机旋梭内第一梭芯绕线柱上的底线余量,且在第一梭芯上的底线快用完时缝纫机自动停止运转,自动将底线余量不足的第一梭芯从旋梭中取下,再将缠绕满底线的第二梭芯自动更换到旋梭中,从而实现自动检测底线余量和自动更换梭芯,进而有效防止缝纫机的空走现象,大大提高缝纫效率和缝纫质量。From the foregoing, it can be seen that the present application detects and monitors the bobbin thread surplus on the first bobbin winding post in the sewing machine rotary hook in real time through the bobbin thread surplus detection sensor 5, and the sewing machine automatically detects when the bobbin thread on the first bobbin is almost used up. Stop running, automatically remove the first bobbin with insufficient bobbin thread from the rotary hook, and then automatically replace the second bobbin with full bobbin thread into the rotary hook, so as to realize automatic detection of bobbin thread surplus and automatic bobbin replacement , and then effectively prevent the idling phenomenon of the sewing machine, greatly improving the sewing efficiency and sewing quality.
进一步地,如图6所示,所述固定基板3上开设有轨道槽31,所述梭壳爪4沿轨道槽31的延伸方向运动,固定基板3上的抓取工位、底线余量检测工位和更换工位均设置于轨道槽31中。同时,本实施例中,旋梭芯轴沿左右方向轴向延伸,中转空轴61沿上下方向轴向延伸,第二梭壳7和第二梭芯沿上下方向竖向放置于存放装置6的存放工位上,因此,所述轨道槽31包括左右延伸的水平槽段32、上下延伸的竖直槽段33、以及过渡连接水平槽段32和竖直槽段33的圆弧槽段34,水平槽段32靠近旋梭的右端为所述抓取工位,水平槽段32远离旋梭的左端为所述底线余量检测工位,竖直槽段33靠近存放装置6的下端为所述更换工位。上述步骤D中,当梭壳爪4的抓取部松开第一梭壳2和第一梭芯后,梭壳爪4沿着竖直槽段33向上运动至竖直槽段33的上端,从而使得梭壳爪4远离更换工位,避免梭壳爪4对存放装置6的移动造成干涉。Further, as shown in FIG. 6 , the fixed base 3 is provided with a track groove 31 , and the bobbin case claw 4 moves along the extending direction of the track groove 31 , and the grabbing station and the bobbin thread margin detection on the fixed base 3 Both the station and the replacement station are arranged in the track groove 31 . At the same time, in this embodiment, the rotary hook core shaft extends axially along the left-right direction, the intermediate rotation hollow shaft 61 extends axially along the up-down direction, and the second bobbin case 7 and the second bobbin core are vertically placed in the storage device 6 along the up-down direction. On the storage station, therefore, the track groove 31 includes a horizontal groove section 32 extending left and right, a vertical groove section 33 extending up and down, and an arc groove section 34 transitionally connecting the horizontal groove section 32 and the vertical groove section 33, The right end of the horizontal slot section 32 close to the rotary hook is the grasping station, the left end of the horizontal slot section 32 away from the rotary hook is the bottom thread margin detection station, and the lower end of the vertical slot section 33 close to the storage device 6 is the said grabbing station. Change station. In the above step D, when the first bobbin case 2 and the first bobbin are loosened by the grasping part of the bobbin case claw 4, the bobbin case claw 4 moves upwards along the vertical groove section 33 to the upper end of the vertical groove section 33, Therefore, the bobbin case claw 4 is kept away from the replacement station, and the interference of the bobbin case claw 4 on the movement of the storage device 6 is avoided.
进一步地,所述梭壳爪4由安装在固定基板3上的第一电机8驱动运动,该第一电机8与缝纫机的电控模块相连接。所述第一电机8驱动梭壳爪4运动的具体结构为:如图7所示,第一电机8的输出端通过螺丝固定连接有一曲柄牙叉91,该曲柄牙叉91远离第一电机8的一端开设有呈U形的第一滑槽911,该第一滑槽911中设置有一滑块92;还包括一前后延伸、且穿设在所述轨道槽31中的连接轴93,所述连接轴93的前端固定在梭壳爪4中,所述滑块92可转动地设在连接轴93的后端,故滑块92的内径与连接轴93的外径相配合。第一电机8的输出轴带动曲柄牙叉91的一端同步地转动,则曲柄牙叉91以第一电机8输出轴的轴线为中心线摆动一定的角度,从而同步地使连接轴93在轨道槽31中沿轨道槽31的延伸方向运动、滑块92沿第一滑槽911的延伸方向滑动、以及滑块92相对于连接轴93转动,实现连接轴93带动梭壳爪4沿轨道槽31的延伸方向同步地运动,使梭壳爪4运动至固定基板3上的三个工位处或其他位置处。Further, the bobbin case claw 4 is driven by a first motor 8 installed on the fixed base 3, and the first motor 8 is connected with the electric control module of the sewing machine. The specific structure that the first motor 8 drives the movement of the bobbin case claw 4 is as follows: as shown in Figure 7, the output end of the first motor 8 is fixedly connected with a crank tooth fork 91 by screws, and the crank tooth fork 91 is far away from the first motor 8 A U-shaped first sliding slot 911 is provided at one end of the first sliding slot 911, and a sliding block 92 is arranged in the first sliding slot 911; a connecting shaft 93 extending forward and backward and passing through the track slot 31 is provided. The front end of connecting shaft 93 is fixed in the bobbin case pawl 4, and described slide block 92 is rotatably arranged on the rear end of connecting shaft 93, so the inner diameter of sliding block 92 matches the outer diameter of connecting shaft 93. The output shaft of the first motor 8 drives one end of the crank tooth fork 91 to rotate synchronously, and then the crank tooth fork 91 swings at a certain angle with the axis of the output shaft of the first motor 8 as the center line, thereby synchronously making the connecting shaft 93 in the track groove 31 along the extension direction of the track groove 31, the slider 92 slides along the extension direction of the first chute 911, and the slider 92 rotates relative to the connecting shaft 93, so that the connecting shaft 93 drives the bobbin case claw 4 along the track groove 31. The extension direction moves synchronously, so that the bobbin case claw 4 moves to the three stations or other positions on the fixed base plate 3 .
所述连接轴93与梭壳爪4的固定结构为:如图7和图8所示,连接轴93的前端螺纹连接有一固定螺母18,该固定螺母18固定嵌在梭壳爪4中,从而将连接轴93与梭壳爪4相连接。为了使连接轴93在轨道槽31中运动更加稳定,如图8所示,所述连接轴93可转动地穿设在一滚动套96中,滚动套96的内径与连接轴93的外径相配合,滚动套96可滚动地置于所述轨道槽31中;当滚动套96的外周面为圆柱面时,则滚动套96与轨道槽31的槽壁为线接触,当滚动套96的外周面为中间径向突出的腰鼓形外周面时,则滚动套96与轨道槽31的槽壁为点接触。所述的腰鼓形外周面是指:滚动套96外周面的直径先逐渐增加、再逐渐减小,本实施例中优选选用腰鼓形外周面的滚动套96,可大大减小滚动套96与轨道槽31槽壁之间的摩擦力,保证连接轴93带动梭壳爪4沿轨道槽31的延伸方向运动的灵活性和稳定性。所述连接轴93在滚动套96的前侧设有径向突出的限位部931,连接轴93上还套有位于滑块92前侧的隔离衬套910,隔离衬套910和限位部931分别位于滚动套96的两端处,进而对滚动套96沿连接轴93的轴向移动形成限位。The fixed structure of the connecting shaft 93 and the bobbin case claw 4 is as follows: as shown in Figure 7 and Figure 8, the front end of the connecting shaft 93 is threadedly connected with a fixed nut 18, and the fixed nut 18 is fixedly embedded in the bobbin case claw 4, thereby Connect the connecting shaft 93 to the bobbin case claw 4 . In order to make the connecting shaft 93 move more stably in the track groove 31, as shown in FIG. Cooperating, the rolling sleeve 96 can be rolled in the track groove 31; when the outer peripheral surface of the rolling sleeve 96 is a cylindrical surface, the rolling sleeve 96 is in line contact with the groove wall of the track groove 31, When the surface is a drum-shaped outer peripheral surface protruding radially in the middle, the rolling sleeve 96 and the groove wall of the track groove 31 are in point contact. The drum-shaped outer peripheral surface refers to: the diameter of the outer peripheral surface of the rolling sleeve 96 gradually increases first, and then gradually decreases. In this embodiment, the rolling sleeve 96 with a drum-shaped outer peripheral surface is preferably selected, which can greatly reduce the contact between the rolling sleeve 96 and the track. The frictional force between the groove walls of the groove 31 ensures the flexibility and stability that the connecting shaft 93 drives the bobbin case claw 4 to move along the extending direction of the track groove 31 . The connecting shaft 93 is provided with a radially protruding limiting part 931 on the front side of the rolling sleeve 96, and the connecting shaft 93 is also covered with a spacer bushing 910 located on the front side of the slider 92, and the spacer bushing 910 and the limiting part 931 are respectively located at both ends of the rolling sleeve 96 , thereby forming a limit to the axial movement of the rolling sleeve 96 along the connecting shaft 93 .
另外,如图7所示,所述曲柄牙叉91内固设有用于到位检测的定位传感器94,该定位传感器94与缝纫机的电控模块相连接;所述固定基板3在抓取工位和更换工位处都设置有被感元件;当定位传感器94感应到被感元件时,所述第一电机8停止转动,使第一电机8通过曲柄牙叉91和连接轴93带动梭壳爪4准确地运动至抓取工位处或更换工位处,提高梭壳爪4运动的准确性。所述定位传感器94的类型有多种,比如:定位传感器94可以选用霍尔传感器,则被感元件对应为磁铁。In addition, as shown in Figure 7, a positioning sensor 94 for in-position detection is fixed in the crank tooth fork 91, and the positioning sensor 94 is connected with the electric control module of the sewing machine; A sensed element is arranged at the replacement station; when the positioning sensor 94 senses the sensed element, the first motor 8 stops rotating, so that the first motor 8 drives the bobbin case pawl 4 through the crank tooth fork 91 and the connecting shaft 93 Accurately move to the grabbing station or changing station, improve the accuracy of bobbin case claw 4 movement. There are many types of the positioning sensor 94 , for example, the positioning sensor 94 can be a Hall sensor, and the sensed element corresponds to a magnet.
进一步地,由于旋梭芯轴是左右轴向延伸的,而中转空轴61是上下轴向延伸、且第二梭壳7和第二梭芯是竖直放置于存放装置6上的,故梭壳爪4在沿轨道槽31延伸方向运动的同时还需要转向,为此,如图5所示,还包括一安置于固定基板3上的转向座97、一前后延伸并固定在固定基板3上的销钉98、以及两根直线导杆99,所述销钉98为梭壳爪4的转动支点,所述转向座97中安装有轴承、且转向座97通过该轴承与销钉98相连接,使得转向轴可转动地连接于销钉98,销钉98的前端还安装有一卡簧19,该卡簧19限制转向轴沿销钉98轴向的前后移动;所述直线导杆99的一端固定在转向座97中,直线导杆99的另一端通过直线轴承与梭壳爪4相连接,直线轴承安装在梭壳爪4中。当第一电机8转动时,梭壳爪4以销钉98为转动支点转向,且梭壳爪4可沿直线导杆99的延伸方向向靠近转向座97或远离转向座97的方向来回滑动。Further, since the rotary hook core shaft extends axially left and right, while the idle shaft 61 of intermediate rotation extends axially up and down, and the second bobbin case 7 and the second bobbin core are vertically placed on the storage device 6, so the hook The shell claw 4 also needs to turn while moving along the extending direction of the track groove 31. For this reason, as shown in Figure 5, it also includes a steering seat 97 arranged on the fixed base plate 3, a front and rear extension and fixed on the fixed base plate 3. pin 98, and two linear guide rods 99, the pin 98 is the fulcrum of the bobbin case pawl 4, bearings are installed in the steering seat 97, and the steering seat 97 is connected with the pin 98 through the bearing, so that the steering The shaft is rotatably connected to the pin 98, and the front end of the pin 98 is also equipped with a jumper 19, which restricts the steering shaft from moving forward and backward along the axial direction of the pin 98; one end of the linear guide rod 99 is fixed in the steering seat 97 , the other end of the linear guide rod 99 is connected with the bobbin case claw 4 by a linear bearing, and the linear bearing is installed in the bobbin case claw 4. When the first motor 8 rotated, the bobbin case pawl 4 turned to the pin 98 as a fulcrum, and the bobbin case pawl 4 could slide back and forth along the extending direction of the linear guide rod 99 toward the steering seat 97 or away from the steering seat 97.
进一步地,如图9所示,所述梭壳爪4的抓取部包括拉钩41和吸附磁铁42,所述拉钩41由安装在梭壳爪4上的第二电机10驱动,该第二电机10与缝纫机的电控模块相连接;所述梭壳爪4上设有一凸耳43,该凸耳43中穿设有一可转动的转轴44,所述转轴44上固定有驱动曲柄45和拉钩41;当第二电机10的输出端动作时,所述驱动曲柄45由第二电机10的输出端驱动摆动,从而驱动转轴44和拉钩41同步地转动相同的角度,使得拉钩41勾住第一梭壳2或第二梭壳7上的拨片12、并使拨片12被拉钩41勾住的一端远离第一梭壳2或第二梭壳7,故第一梭壳2或第二梭壳7上的卡条13向内移动,且卡条13的钩部134勾住第一梭芯或第二梭芯的凸缘,进而使得梭壳爪4抓取住第一梭壳2和第一梭芯、或第二梭壳7和第二梭芯。Further, as shown in FIG. 9 , the grasping portion of the bobbin case claw 4 includes a pull hook 41 and an adsorption magnet 42 , and the pull hook 41 is driven by a second motor 10 installed on the bobbin case claw 4 , and the second motor 10 is connected with the electric control module of the sewing machine; a lug 43 is provided on the bobbin case claw 4, and a rotatable rotating shaft 44 is pierced in the lug 43, and a driving crank 45 and a pull hook 41 are fixed on the rotating shaft 44 ; When the output end of the second motor 10 moves, the drive crank 45 is driven to swing by the output end of the second motor 10, thereby driving the rotating shaft 44 and the pull hook 41 to rotate at the same angle synchronously, so that the pull hook 41 catches the first shuttle The plectrum 12 on the shell 2 or the second bobbin case 7, and make the end of the plectrum 12 hooked by the pull hook 41 away from the first bobbin case 2 or the second bobbin case 7, so the first bobbin case 2 or the second bobbin case The clip 13 on 7 moves inward, and the hook 134 of the clip 13 catches the flange of the first bobbin or the second bobbin, so that the bobbin case claw 4 grabs the first bobbin case 2 and the first bobbin case 2. bobbin, or the second bobbin case 7 and the second bobbin.
所述第二电机10为一直线电机,故直线电机动作时,直线电机的输出端向靠近驱动曲柄45的方向伸出后、可直接推动驱动曲柄45摆动一定的角度。当然,第二电机10可以替换为气缸,或第二电机10为转动电机,此时,第二电机10可转动的输出轴需通过传动机构与驱动曲柄45相连接。The second motor 10 is a linear motor, so when the linear motor operates, after the output end of the linear motor extends toward the direction close to the driving crank 45, it can directly push the driving crank 45 to swing at a certain angle. Of course, the second motor 10 can be replaced by an air cylinder, or the second motor 10 is a rotary motor. At this time, the rotatable output shaft of the second motor 10 needs to be connected with the drive crank 45 through a transmission mechanism.
优选地,如图9所示,所述转轴44上还套有一复位扭簧46,该复位扭簧46的两端分别与驱动曲柄45和拉钩41相连接;当梭壳爪4的抓取部松开第一梭壳2和第一梭芯、或第二梭壳7和第二梭芯时,则第二电机10复位,第二电机10的输出轴与驱动曲柄45相脱离,故驱动曲柄45和拉钩41在复位扭簧46的作用下复位。Preferably, as shown in FIG. 9 , a return torsion spring 46 is also set on the rotating shaft 44 , and the two ends of the return torsion spring 46 are respectively connected with the driving crank 45 and the pull hook 41 ; When unclamping the first bobbin case 2 and the first bobbin or the second bobbin case 7 and the second bobbin, then the second motor 10 resets, and the output shaft of the second motor 10 is separated from the drive crank 45, so the drive crank 45 and drag hook 41 reset under the effect of reset torsion spring 46.
进一步地,所述存放装置6带动空工位和存放工位移动的方式有多种,比如可采取同步带传动形式、或链传动形式、或圆盘转动传动形式,本实施例中优选选用同步带传动形式。如图10所示,所述存放装置6包括第三电机62、主动带轮63、从动带轮64、以及用于连接主动带轮63和从动带轮64的同步带65,所述第三电机62的输出轴固定在主动带轮63中,所述同步带65的外表面上固设有多个沿同步带65长度方向左右等间隔分布的挡板66,挡板66沿同步带65的宽度方向前后延伸,确保同步带65带动挡板66在主动带轮63和从动带轮64处能够顺利转弯;多个挡板66中,其中一个挡板66上设置有所述空工位,其余挡板66均设置为所述存放工位。第三电机62带动主动带轮63转动,主动带轮63通过同步带65带动从动带轮64转动,且同步带65也在同步移动,进而可将空工位或存放工位移动至固定基板3上更换工位的正下方。Further, there are many ways for the storage device 6 to drive the empty station and the storage station to move, for example, a synchronous belt transmission form, a chain transmission form, or a disc rotation transmission form can be adopted, and synchronous transmission is preferred in this embodiment. Belt drive form. As shown in Figure 10, the storage device 6 includes a third motor 62, a driving pulley 63, a driven pulley 64, and a synchronous belt 65 for connecting the driving pulley 63 and the driven pulley 64. The output shaft of the three motors 62 is fixed in the driving pulley 63, and the outer surface of the synchronous belt 65 is fixed with a plurality of baffle plates 66 that are equally spaced left and right along the length direction of the synchronous belt 65. The width direction extends forward and backward to ensure that the synchronous belt 65 drives the baffle 66 to turn smoothly at the driving pulley 63 and the driven pulley 64; among the plurality of baffles 66, one of the baffles 66 is provided with the empty station , and the remaining baffles 66 are all set as the storage stations. The third motor 62 drives the driving pulley 63 to rotate, and the driving pulley 63 drives the driven pulley 64 to rotate through the timing belt 65, and the timing belt 65 is also moving synchronously, so that the empty station or storage station can be moved to the fixed base 3 directly below the upper changing station.
优选地,所述第三电机62的末端设置有编码盘,该编码盘与缝纫机的电控模块相连接,电控模块通过编码盘的输出信号可准确地控制第三电机62每次转动的角度,进而保证同步带65带动空工位和存放工位移动的准确性,确保梭壳爪4能够准确地将第一梭壳2和第一梭芯放置在空工位上、以及梭壳爪4能够准确地抓取存放工位上的第二梭壳7和第二梭芯。Preferably, the end of the third motor 62 is provided with a code disc, which is connected to the electric control module of the sewing machine, and the electric control module can accurately control the angle of each rotation of the third motor 62 through the output signal of the code disc , and then ensure that the synchronous belt 65 drives the accuracy of the empty station and the movement of the storage station, and ensures that the bobbin case claw 4 can accurately place the first bobbin case 2 and the first bobbin on the empty station, and the bobbin case claw 4 The second bobbin case 7 and the second bobbin on the storage station can be grasped accurately.
优选地,所述空工位和存放工位都包括固定在挡板66上的梭壳安放板67,梭壳安放板67和挡板66通过两个分别位于挡板66前后两端处的螺钉固定,所述中转空轴61固设在空工位的梭壳安放板67上,存放工位的梭壳安放板67上固设有梭壳支轴68,所述第二梭壳7和第二梭芯套在梭壳支轴68上。所述中转空轴61和梭壳支轴68与旋梭芯轴的结构一致,具体说,旋梭芯轴、中转空轴61和梭壳支轴68的端部处均设有一圈周向延伸的卡槽11,第一梭壳2和第二梭壳7上的卡条13中设有一通孔131,如图11所示,该通孔131包括位于内侧的圆弧部132和位于外侧的框形部133,该框形部133可容旋梭芯轴或中转空轴61或梭壳支轴68通过,所述卡条13的外端还设有一钩部134。当梭壳爪4的抓取部未动作(即梭壳爪4上的拉钩41未勾住拨片12)时,所述圆弧部132与卡槽11相卡合,故第一梭壳2和第一梭芯不能沿旋梭芯轴的轴向移动,第二梭壳7和第二梭芯不能沿中转空轴61或梭壳支轴68的轴向移动,实现轴向限位。当梭壳爪4的抓取部动作、勾住拨片12时,则卡条13向内移动,所述圆弧部132与卡槽11相脱离,旋梭芯轴或中转空轴61或梭壳支轴68位于框形部133中,卡条13的钩部134勾住第一梭芯或第二梭芯的凸缘,故卡条13与第一梭芯或第二梭芯卡紧,此时,梭壳爪4可带动第一梭壳2和第一梭芯从旋梭芯轴上取下、或带动第二梭壳7和第二梭芯套在中转空轴61上、或带动第二梭壳7和第二梭芯从梭壳支轴68上取下。Preferably, both the empty station and the storage station include a bobbin case placement plate 67 fixed on the baffle plate 66, and the bobbin case placement plate 67 and the baffle plate 66 pass through two screws respectively located at the front and rear ends of the baffle plate 66. Fixed, the intermediate empty shaft 61 is fixed on the bobbin case placement plate 67 of the empty station, and the bobbin case support shaft 68 is fixed on the bobbin case placement plate 67 of the storage station, and the second bobbin case 7 and the first bobbin case Two bobbins are enclosed within on the bobbin case supporting shaft 68. The structure of the intermediate empty shaft 61 and the bobbin case fulcrum 68 is consistent with that of the rotary hook spindle. Specifically, a circle of circumferential extension is provided at the ends of the rotary hook spindle, the intermediate rotary empty shaft 61 and the bobbin case fulcrum 68. The card groove 11 of the first bobbin case 2 and the clip bar 13 on the second bobbin case 7 are provided with a through hole 131, as shown in Fig. The frame-shaped part 133 can accommodate the rotary hook core shaft or intermediate rotation hollow shaft 61 or the bobbin case support shaft 68 to pass through. The outer end of the clip bar 13 is also provided with a hook part 134 . When the grasping part of the bobbin case claw 4 is not in action (that is, the pull hook 41 on the bobbin case claw 4 is not hooked on the plectrum 12), the arc portion 132 is engaged with the engaging groove 11, so the first bobbin case 2 And the first bobbin core can not move along the axial direction of the bobbin shaft, and the second bobbin case 7 and the second bobbin core can not move along the axial direction of the idle shaft 61 or the bobbin case supporting shaft 68, so as to realize the axial limit. When the grasping part of the bobbin case pawl 4 moves and hooks the plectrum 12, the clip bar 13 moves inward, and the arc part 132 is separated from the clip groove 11, and the hook core shaft or the intermediate idle shaft 61 or the shuttle The shell fulcrum 68 is located in the frame portion 133, and the hook portion 134 of the clip 13 catches the flange of the first bobbin or the second bobbin, so the clip 13 is clamped with the first bobbin or the second bobbin, At this moment, the bobbin case pawl 4 can drive the first bobbin case 2 and the first bobbin core to be taken off from the hook shaft, or drive the second bobbin case 7 and the second bobbin core to be placed on the intermediate idle shaft 61, or drive The second bobbin case 7 and the second bobbin are removed from the bobbin case fulcrum 68 .
优选地,如图10所示,所述空工位和存放工位的梭壳安放板67上还固设有梭壳限向板69,该梭壳限向板69中开设有周向限向槽691;当梭壳爪4的抓取部未动作时,所述卡条13的钩部134位于周向限向槽691中,形成对空工位上第一梭壳2和存放工位上第二梭壳7的周向限位。Preferably, as shown in FIG. 10 , a bobbin case restricting plate 69 is also fixed on the bobbin case placing plate 67 of the empty station and storage station, and a circumferential direction restricting plate 69 is provided in the bobbin case restricting plate 69 . Slot 691; when the grasping part of the bobbin case claw 4 is not in motion, the hook portion 134 of the clip bar 13 is located in the circumferential direction limiting groove 691, forming the first bobbin case 2 on the empty station and the storage station The circumferential limit of the second bobbin case 7.
进一步地,如图10所示,还包括一安装板14,存放装置6中的第三电机62固定在安装板14上,第三电机62的输出轴可转动地穿设在安装板14中,存放装置6中的从动带轮64内安装有轴承,从动带轮64通过该轴承安装在一前后延伸的支撑轴20上,该支撑轴20后端通过固定螺母固定在安装板14中,从而将整个存放装置6安置于安装板14上,该安装板14与固定基板3相连接、并位于固定基板3的后侧。Further, as shown in FIG. 10 , it also includes a mounting plate 14, the third motor 62 in the storage device 6 is fixed on the mounting plate 14, and the output shaft of the third motor 62 is rotatably installed in the mounting plate 14, A bearing is installed in the driven pulley 64 in the storage device 6, and the driven pulley 64 is installed on a support shaft 20 extending back and forth through the bearing, and the rear end of the support shaft 20 is fixed in the mounting plate 14 by a fixing nut. Therefore, the entire storage device 6 is placed on the mounting plate 14 , which is connected to the fixed base plate 3 and located on the rear side of the fixed base plate 3 .
优选地,如图3和图4所示,安装板14远离台板的左端固设有一推拉把手15;安装板14的前侧面上固设有一左右延伸的直线导轨16,固定基板3的后侧面上固设有滑台17,该滑台17中开设有左右延伸并与直线导轨16相配合的第二滑槽,所述直线导轨16可左右移动地安置于滑台17的第二滑槽中。当存放装置6中的多个存放工位上第二梭壳7和第二梭芯全部被更换为底线用完的第一梭壳2和第一梭芯后,操作工人可使用推拉把手15将安装板14和存放装置6整体向左拉出,更换一批新的第二梭壳7和第二梭芯后,再将安装板14和存放装置6整体向右推进,提高操作便利性。Preferably, as shown in Fig. 3 and Fig. 4, a push-pull handle 15 is fixedly provided on the left end of the mounting plate 14 away from the table; A sliding table 17 is fixed on the top, and a second chute extending left and right and matched with the linear guide rail 16 is opened in the sliding table 17, and the linear guide rail 16 is arranged in the second chute of the sliding table 17 so that it can move left and right . After the second bobbin case 7 and the second bobbin core were all replaced with the first bobbin case 2 and the first bobbin core that the bottom thread was used up on a plurality of storage stations in the storage device 6, the operator can use the push-pull handle 15 to The mounting plate 14 and the storage device 6 are pulled out to the left as a whole, and after replacing a batch of new second bobbin cases 7 and the second bobbins, the mounting plate 14 and the storage device 6 are integrally advanced to the right to improve the convenience of operation.
上述自动换梭装置中,底线余量检测传感器5、定位传感器94、编码盘、第一电机8、第二电机10、以及第三电机62都与缝纫机的电控模块相连接,因此,底线余量检测传感器5、定位传感器94、编码盘、第一电机8、第二电机10、以及第三电机62可直接与缝纫机的电控模块相连接,也可以与一块与电控模块独立的控制电路板相连接,该独立的控制电路板再与电控模块相连接。In the above-mentioned automatic shuttle changing device, the bobbin thread margin detection sensor 5, the positioning sensor 94, the encoder disk, the first motor 8, the second motor 10, and the third motor 62 are all connected with the electric control module of the sewing machine, so the bobbin thread surplus Quantity detection sensor 5, positioning sensor 94, encoder disc, first motor 8, second motor 10, and third motor 62 can be directly connected with the electric control module of sewing machine, also can be with a control circuit independent of electric control module The independent control circuit board is connected with the electric control module.
具有上述结构的自动换梭装置的工作原理如下:The working principle of the automatic shuttle changing device with the above structure is as follows:
缝纫机正常缝纫、且缝纫机旋梭中第一梭芯上的底线余量足够时,如图1所示,梭壳爪4停留在轨道槽31的水平槽段32的左端、位于底线余量检测工位,存放装置6上的空工位位于固定基板3上更换工位的正下方,底线余量检测传感器5正对旋梭内的第一梭芯,实时检测第一梭芯上的底线余量。When the sewing machine is sewing normally and the bottom thread margin on the first bobbin in the sewing machine rotary hook is sufficient, as shown in Figure 1, the bobbin case claw 4 rests on the left end of the horizontal groove section 32 of the track groove 31, and is positioned at the bottom thread margin detection tool. position, the empty station on the storage device 6 is located directly below the replacement station on the fixed base plate 3, the bobbin thread remaining detection sensor 5 is facing the first bobbin in the hook, and detects the bobbin thread remaining on the first bobbin in real time .
当底线余量检测传感器5检测到第一梭芯上的底线余量不足、底线快用完时,缝纫机的电控模块发出指令,使缝纫机的主电机停止转动,则缝纫机停止工作。之后,缝纫机的电控模块控制第一电机8正向转动,第一电机8通过曲柄牙叉91和连接轴93驱动梭壳爪4沿轨道槽31的水平槽段32向右移动,直至定位传感器94感应到位于抓取工位处的被感元件,则第一电机8停止转动,梭壳爪4停留在轨道槽31的水平槽段32的右端、位于抓取工位,如图2所示。梭壳爪4的吸附磁铁42正对旋梭处的第一梭壳2,并与第一梭壳2相接触,故梭壳爪4的吸附磁铁42吸附住旋梭处的第一梭壳2,缝纫机的电控模块控制第二电机10的输出端向靠近驱动曲柄45的方向伸出,则梭壳爪4上的拉钩41钩住第一梭壳2上的拨片12、并将拨片12向远离第一梭壳2的方向拨动,从而使得第一梭壳2上的卡条13的钩部134勾住第一梭芯、且卡条13与旋梭芯轴上的卡槽11脱离。When the bobbin thread surplus detection sensor 5 detects that the bobbin thread surplus on the first bobbin is insufficient and the bobbin thread is almost used up, the electric control module of the sewing machine sends an instruction to make the main motor of the sewing machine stop rotating, and then the sewing machine stops working. Afterwards, the electric control module of the sewing machine controls the first motor 8 to rotate forward, and the first motor 8 drives the bobbin case claw 4 to move rightward along the horizontal groove section 32 of the track groove 31 through the crank tooth fork 91 and the connecting shaft 93 until the positioning sensor 94 senses the sensed element positioned at the grabbing station, then the first motor 8 stops rotating, and the bobbin case pawl 4 stays at the right end of the horizontal slot section 32 of the track groove 31 and is positioned at the grabbing station, as shown in Figure 2 . The adsorption magnet 42 of the bobbin case claw 4 is facing the first bobbin case 2 at the hook, and is in contact with the first bobbin case 2, so the adsorption magnet 42 of the bobbin case claw 4 is attracted to the first bobbin case 2 at the hook. , the electric control module of the sewing machine controls the output end of the second motor 10 to extend toward the direction close to the drive crank 45, then the drag hook 41 on the bobbin case claw 4 hooks the plectrum 12 on the first bobbin case 2, and the plectrum 12 to move away from the first bobbin case 2, so that the hook 134 of the clip bar 13 on the first bobbin case 2 hooks the first bobbin, and the clip bar 13 and the slot 11 on the hook shaft break away.
第一电机8反向转动,第一电机8通过曲柄牙叉91和连接轴93驱动梭壳爪4沿轨道槽31的延伸方向移动,直至定位传感器94感应到位于更换工位处的被感元件,则第一电机8停止转动,梭壳爪4停留在轨道槽31的竖直槽段33的下端、位于更换工位,如图3所示,在此过程中,梭壳爪4的吸附磁铁42和拉钩41带动第一梭壳2和第一梭芯从旋梭芯轴上移出、并套在存放装置6空工位处的中转空轴61上。缝纫机的电控模块控制第二电机10的输出端向远离驱动曲柄45的方向缩回,在复位扭簧46的作用下,驱动曲柄45和拉钩41复位,使得拉钩41松开第一梭壳2上的拨片12,则第一梭壳2上的卡条13向外移动,卡条13与中转空轴61上的卡槽11相卡合。第一电机8正向转动,驱动梭壳爪4沿轨道槽31的竖直槽段33向上移动至竖直槽段33的上端,使梭壳爪4与第一梭壳2分离、并远离更换工位;至此,完成梭壳爪4将底线快用完的第一梭壳2和第一梭芯搬移至存放装置6的空工位上。The first motor 8 rotates in reverse, and the first motor 8 drives the bobbin case pawl 4 to move along the extending direction of the track groove 31 through the crank tooth fork 91 and the connecting shaft 93 until the positioning sensor 94 senses the sensed element at the replacement station. , then the first motor 8 stops rotating, and the bobbin case pawl 4 stays at the lower end of the vertical slot section 33 of the track groove 31 and is positioned at the replacement station, as shown in Figure 3 , during this process, the adsorption magnet of the bobbin case pawl 4 42 and drag hook 41 drive the first bobbin case 2 and the first bobbin core to move out from the hook spindle, and be enclosed within on the intermediary empty shaft 61 of storage device 6 empty stations. The electric control module of the sewing machine controls the output end of the second motor 10 to retract in a direction away from the driving crank 45, and under the action of the reset torsion spring 46, the driving crank 45 and the draw hook 41 are reset, so that the draw hook 41 releases the first bobbin case 2 The plectrum 12 on the top, the clip bar 13 on the first bobbin case 2 moves outwards, and the clip bar 13 is engaged with the clip slot 11 on the intermediary empty shaft 61 . The first motor 8 rotates in the forward direction, driving the bobbin case pawl 4 to move upwards to the upper end of the vertical groove section 33 along the vertical groove section 33 of the track groove 31, so that the bobbin case pawl 4 is separated from the first bobbin case 2 and away from the replacement. Station; So far, the first bobbin case 2 and the first bobbin that the bobbin case pawl 4 is finished and the bottom thread is almost used up are moved to the empty station of the storage device 6.
第三电机62转动,驱动同步带65移动一个工位,使得存放工位位于更换工位的正下方。第一电机8再反向转动,驱动梭壳爪4沿轨道槽31的竖直槽段33向下移动,直至定位传感器94感应到位于更换工位处的被感元件,则第一电机8停止转动,梭壳爪4停留在轨道槽31的竖直槽段33的下端、位于更换工位,如图4所示。梭壳爪4的吸附磁铁42正对存放工位处的第二梭壳7、并与第二梭壳7相接触,故梭壳爪4的吸附磁铁42吸附住存放工位处的第二梭壳7,缝纫机的电控模块控制第二电机10的输出端向靠近驱动曲柄45的方向伸出,则梭壳爪4上的拉钩41钩住第二梭壳7上的拨片12、并将拨片12向远离第二梭壳7的方向拨动,从而使得第二梭壳7上的卡条13的钩部134勾住第二梭芯、且卡条13与梭壳支轴68上的卡槽11脱离。The third motor 62 rotates to drive the synchronous belt 65 to move a station, so that the storage station is located directly below the replacement station. The first motor 8 rotates in the opposite direction again, and drives the bobbin case pawl 4 to move downward along the vertical slot section 33 of the track groove 31 until the positioning sensor 94 senses the sensed element located at the replacement station, then the first motor 8 stops Rotate, bobbin case pawl 4 rests on the lower end of the vertical groove section 33 of track groove 31, is positioned at changing station, as shown in Figure 4. The adsorption magnet 42 of the bobbin case pawl 4 is facing the second bobbin case 7 at the storage station, and is in contact with the second bobbin case 7, so the adsorption magnet 42 of the bobbin case claw 4 absorbs the second shuttle at the storage station. shell 7, the electric control module of the sewing machine controls the output end of the second motor 10 to stretch out toward the direction close to the drive crank 45, then the pull hook 41 on the bobbin case claw 4 hooks the plectrum 12 on the second bobbin case 7, and The plectrum 12 moves away from the direction of the second bobbin case 7, so that the hook 134 of the clip 13 on the second bobbin case 7 hooks the second bobbin, and the clip 13 is connected to the hook on the bobbin case shaft 68. The card slot 11 is disengaged.
第一电机8再正向转动,驱动梭壳爪4沿轨道槽31的延伸方向移动,直至定位传感器94感应到位于抓取工位处的被感元件,则第一电机8停止转动,梭壳爪4停留在轨道槽31的水平槽段32的右端、位于抓取工位,在此过程中,梭壳爪4的吸附磁铁42和拉钩41带动第二梭壳7和第二梭芯从存放装置6存放工位处梭壳支轴68上移出、并套在旋梭芯轴上。缝纫机的电控模块控制第二电机10的输出端向远离驱动曲柄45的方向缩回,在复位扭簧46的作用下,驱动曲柄45和拉钩41复位,使得拉钩41松开第二梭壳7上的拨片12,则第二梭壳7上的卡条13向外移动,卡条13与旋梭芯轴上的卡槽11相卡合。第一电机8再反向转动,驱动梭壳爪4沿轨道槽31的水平槽段32向左移动至水平槽段32的左端,使梭壳爪4与第二梭壳7分离、并停留在底线余量检测工位;至此,完成梭壳爪4将底线足够的第二梭壳7和第二梭芯搬移至缝纫机的旋梭中,缝纫机可正常工作、且为自动换梭装置的初始状态,如图1所示。此时,被更换走第二梭壳7和第二梭芯的存放工位变成位于更换工位正下方的空工位,其上的梭壳支轴68变成中转空轴61。The first motor 8 rotates forward again to drive the bobbin case claw 4 to move along the extension direction of the track groove 31 until the positioning sensor 94 senses the sensed element positioned at the grabbing station, then the first motor 8 stops rotating, and the bobbin case The pawl 4 stays at the right end of the horizontal groove section 32 of the track groove 31 and is positioned at the grabbing station. Device 6 moves out on the bobbin case supporting shaft 68 of station place, and is enclosed within on the rotary hook mandrel. The electric control module of the sewing machine controls the output end of the second motor 10 to retract in a direction away from the driving crank 45, and under the action of the reset torsion spring 46, the driving crank 45 and the pull hook 41 are reset, so that the pull hook 41 releases the second bobbin case 7 The plectrum 12 on the hook, the clip bar 13 on the second bobbin case 7 moves outward, and the clip bar 13 is engaged with the draw-in groove 11 on the hook spindle. The first motor 8 rotates in the opposite direction again, and drives the bobbin case pawl 4 to move leftward along the horizontal groove section 32 of the track groove 31 to the left end of the horizontal groove section 32, so that the bobbin case pawl 4 is separated from the second bobbin case 7 and rests on the left side of the horizontal groove section 32. Bottom thread margin detection station; so far, the bobbin case claw 4 is completed to move the second bobbin case 7 and the second bobbin with sufficient bobbin thread to the rotary hook of the sewing machine, and the sewing machine can work normally and is the initial state of the automatic shuttle changing device ,As shown in Figure 1. At this moment, the storage station of the second bobbin case 7 and the second bobbin core is replaced and becomes an empty station positioned directly below the replacement station, and the bobbin case supporting shaft 68 on it becomes the empty shaft 61 for intermediate rotation.
当同步带65上的所有第二梭芯内的底线全部用完后,则可通过推拉把手15将整个存放装置6向左拉出,更换新的缠绕满底线的梭芯,再将整个存放装置6向右推入即可。After the bobbins in all the second bobbins on the synchronous belt 65 are all used up, the whole storage device 6 can be pulled out to the left by the push-pull handle 15, and a new bobbin that is full of bottom threads can be replaced, and then the whole storage device can be pulled out. 6 Push it to the right.
综上所述,本申请可以在缝纫机工作时实时监测缝纫机旋梭内底线余量的情况,并且能够在旋梭内底线用完时,自动更换梭芯梭壳;同时,本申请采用同步带存放缠绕满底线的梭芯梭壳,其结构简单,易于控制,代替人工完成,大大降低劳动强度。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, this application can monitor the remaining amount of bottom thread in the rotary hook of the sewing machine in real time when the sewing machine is working, and can automatically replace the bobbin bobbin case when the bottom thread in the rotary hook is used up; at the same time, the application uses a synchronous belt to store The bobbin bobbin case wound full of bobbins has a simple structure, is easy to control, replaces manual completion, and greatly reduces labor intensity. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
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| CN107541868A (en) * | 2017-09-20 | 2018-01-05 | 杰克缝纫机股份有限公司 | A kind of simple automatic shuttle changing core apparatus and sewing device |
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| CN110468528A (en) * | 2019-09-23 | 2019-11-19 | 北京大豪科技股份有限公司 | Rotating shuttle replacing options, control device, equipment and storage medium |
| CN113564826A (en) * | 2021-09-03 | 2021-10-29 | 广州喜威机械设备有限公司 | Multi-station bobbin case device for replacing wire cores for embroidery machine |
| CN113564826B (en) * | 2021-09-03 | 2025-06-27 | 广州喜威自动化科技有限公司 | A thread core bobbin case replacement device for a multi-station embroidery machine |
| CN114152878A (en) * | 2021-12-22 | 2022-03-08 | 无锡市凯旋电机有限公司 | Motor test equipment |
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Address after: 318010 No. 1008, east section of Donghai Avenue, Sanjia, Jiaojiang District, Taizhou City, Zhejiang Province Patentee after: Jack Technology Co.,Ltd. Address before: 318010 No. 15 Airport South Road, Jiaojiang District, Zhejiang, Taizhou Patentee before: JACK SEWING MACHINE Co.,Ltd. |
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