CN106219985A - A kind of pumice material manufacturing method - Google Patents

A kind of pumice material manufacturing method Download PDF

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Publication number
CN106219985A
CN106219985A CN201610664897.7A CN201610664897A CN106219985A CN 106219985 A CN106219985 A CN 106219985A CN 201610664897 A CN201610664897 A CN 201610664897A CN 106219985 A CN106219985 A CN 106219985A
Authority
CN
China
Prior art keywords
glass
pumice
fragment
block
cullet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610664897.7A
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Chinese (zh)
Inventor
张衡
任阳进
林秀云
谢建林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Dry New Material Ltd Co
Original Assignee
Ningbo Dry New Material Ltd Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ningbo Dry New Material Ltd Co filed Critical Ningbo Dry New Material Ltd Co
Priority to CN201610664897.7A priority Critical patent/CN106219985A/en
Publication of CN106219985A publication Critical patent/CN106219985A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C11/00Multi-cellular glass ; Porous or hollow glass or glass particles
    • C03C11/007Foam glass, e.g. obtained by incorporating a blowing agent and heating
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002Use of waste materials, e.g. slags

Abstract

A kind of pumice material manufacturing method, its technique include heating, softening, sinter molding in the operations, more foamed stove such as broken, the screening of cullet, pulverizing mixing, crush, the manufacturing procedure such as cooling, final production goes out the environmental protection pumice of 5 50mm.Compared with prior art, the present invention can use multiple different size, the waste glass material of different shape produces as raw material;Technique is optimized simultaneously, decreases flow process and add efficiency.Solving primary raw material in existing pumice manufacture can only be the problem of both bulk glasses, not only expands the source of raw material, also reduces the problem that discarded glass pollutes.

Description

A kind of pumice material manufacturing method
Technical field
The present invention relates to the manufacture method of a kind of pumice material.
Background technology
The producer of domestic production environmental protection pumice cans be counted on one's fingers at present, and existing main production technology and technique are all quoted from Japan etc. Developed country.Existing technique needs raw material magazine, raw material conveying device, glass disintegrator, fragment grinding flour machine, vibration screening Machine, powder conveying device, mixing and blending machine, 8 mechanized equipments of firing furnace.Idiographic flow is previously stored the bulk in raw material magazine Cullet, enters glass disintegrator through raw material conveying device, is broken into the fragment of below 6mm, then grinds system by fragment Powder machine, makes the glass powder of particle diameter about 3.5 μm.Through vibrating screener, foreign body and the particle screen selecting fallen short of specifications are arranged again After going out, by powder conveying device, powder up to specification being sent into mixing and blending machine, glass dust and foaming agent etc., some add Agent mix and blend, forms batch, then heats under the hot conditions of foaming furnace 700 DEG C-920 DEG C, softens, burns till, foams, Make only thick for 15mm glass dust opisthosoma, be finally made Porous light weight expanded material (environmental protection pumice) that thickness is 60mm.Tool Body flow process can be found in Fig. 1.
But China is different with developed country national conditions, and existing technique master is to be processed is both bulk glasses, for originally Although the cullet of powdery also can process, but energy consumption can increase.Compare the developed countries such as Japan, the scrap glass kind of China Complicated various, for existing technique, part scrap glass can not manufacture directly as raw material, thus causes pole Big waste.It addition, this technique uses fragment grinding flour machine, two kinds of mechanized equipments of mixing and blending machine.If with ball mill generation For fragment grinding flour machine, mixing and blending machine, it is possible not only to simplify production technology, simultaneously can energy efficient.And ball mill The process of ball milling itself is also the process of a kind of mix and blend, can reach same effect, even effect more preferable.
Summary of the invention
The present invention is directed to deficiency of the prior art, it is provided that a kind of pumice material manufacturing method, it is possible to use multiple not Same specification, the waste glass material of different shape produce as raw material;Being optimized technique, decreasing flow process increases simultaneously Efficiency.Solving primary raw material in existing pumice manufacture can only be the problem of both bulk glasses, not only expands the source of raw material, Also reduce the problem that discarded glass pollutes.
In order to solve above-mentioned technical problem, the present invention is addressed by following technical proposals: a kind of pumice material manufactures Method, including following step, step A): if waste glass material is block, then block cullet is sent into glass breaking Equipment, block cullet is broken into the glass fragment that diameter is not more than 6mm, is then sent into by glass fragment and divide by glass breaking equipment Optional equipment, the impurity foreign body in glass fragment is discharged and is sieved by undesirable for diameter glass fragment by screening installation Select and after returning to glass breaking equipment, obtain satisfactory glass fragment;Step B): if waste glass material is powdery, Powdered glass is sent into vibrosieve, and Vibration Screen obtains glass dust after selecting impurity foreign body;Step C): by glass fragment or glass Powder or glass fragment send into ball mill after weighing with glass dust mixture.Foaming agent after simultaneously weighing and other additives one And send into ball mill, ball mill plays the effect of mix and blend while pulverizing, is finally made particle diameter joining in 3.0 μm ~ 4 μm Close material powder;Step D): batch powder is put in foaming furnace, under the high temperature of 780 DEG C~900 DEG C through heating, soften, Sintered and foamed molding forms bulk pumice material;Step E): bulk pumice material is sent in toothed roll crusher and is broken for directly Pumice block, at the pumice block of 5 mm-50mm, is then cooled down by footpath, has both obtained environmental protection pumice product after having cooled down.
Compared with prior art, in step, screening installation can be magnetic grader, pneumatic separator, gravity to the present invention One or more of separator use.
Compared with prior art, powdered glass in stepb, is first sent into rotary kiln and is dried so that powdery glass by the present invention The moisture content of glass is re-fed into vibrosieve after being less than 5%.
Compared with prior art, the present invention is in step C, and the particle diameter of described batch powder is 3.5 μm.
The present invention mainly produces environmental protection pumice, and its technique includes the operations such as broken, the screening of cullet, pulverizing mixing, then The manufacturing procedures such as heating in foamed stove, softening, sinter molding, broken, cooling, final production goes out the environmental protection pumice of 5-50mm. The present invention is the most extensive with the raw material sources that difference is the present invention of prior art, is possible not only to use common bulk to give up Glass, it is also possible to use powdery cullet.Due to flow process and the relation of equipment in existing production technology, when using powdery cullet Power consumption can greatly improve, and should not be ground with block cullet one piece, in order to ensure product stability, and the most existing technique one The block cullet of straight use is as raw material.The present invention is then by reasonable Arrangement ball mill position, thus instead of original fragment Grinding flour machine and mixing and blending machine, do not only reached Simplified flowsheet, reduces equipment cost, reduces the purpose of energy consumption.Can also lead to Cross ball mill to carry out beating powder to block cullet and powdery cullet simultaneously, make the raw material sources of the present invention more extensive.
Compared with prior art, the present invention can use multiple different size, different shape waste glass material as former Material produces;Technique is optimized simultaneously, decreases flow process and add efficiency.Solve during existing pumice manufactures the most former Material can only be the problem of both bulk glasses, not only expands the source of raw material, also reduces the problem that discarded glass pollutes.
Accompanying drawing explanation
Fig. 1 is that technological process made by existing pumice material.
Fig. 2 is that technological process made by pumice material of the present invention.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is described in further detail.
Embodiment 1: as in figure 2 it is shown, a kind of pumice material manufacturing method, including following step, step A): from raw material Feeding on place, if waste glass material is block, then sends into glass breaking block cullet through raw material conveying device and sets Standby, block cullet is broken into the glass fragment that diameter is not more than 6mm by glass breaking equipment, then glass fragment is sent into sorting Equipment, screening installation can be one or more uses of magnetic grader, pneumatic separator, gravity separator.Screening installation will Impurity foreign body in glass fragment is discharged and is filtered out by undesirable for diameter glass fragment and returns to glass Satisfactory glass fragment is obtained after disintegrating apparatus.Step B): then glass fragment bucket elevator is sent into pellet storehouse Weighing after weighing in pellet storehouse through glass dust and send into ball mill, ball sent into by foaming agent and other additives after weighing simultaneously in the lump Grinding machine, ball mill plays the effect of mix and blend while pulverizing, is finally made the particle diameter batch powder in 3.0 μm.Step Rapid C): batch powder is put in foaming furnace, through heating, softening, sintered and foamed one-tenth under the high temperature of 780 DEG C~900 DEG C Type forms bulk pumice material.Step D): bulk pumice material is sent in toothed roll crusher be broken for diameter 5 mm- The pumice block of 50mm, then delivers to environmental protection pumice feed bin by communicated for pumice block band and cools down, both obtained ring after having cooled down Protect pumice product.
Embodiment 2: as in figure 2 it is shown, a kind of pumice material manufacturing method, including following step, step A): from raw material Feeding on place, if waste glass material is block, then sends into glass breaking block cullet through raw material conveying device and sets Standby, block cullet is broken into the glass fragment that diameter is not more than 6mm by glass breaking equipment, then glass fragment is sent into sorting Equipment, screening installation can be one or more uses of magnetic grader, pneumatic separator, gravity separator.Screening installation will Impurity foreign body in glass fragment is discharged and is filtered out by undesirable for diameter glass fragment and returns to glass The glass fragment of composite demand is obtained after disintegrating apparatus.Step B): if waste glass material is powdery, powdered glass is sent into and shakes Dynamic sieve, Vibration Screen obtains glass dust after selecting impurity foreign body.If waste glass material water content is too high, can be first by powdery glass Glass sends into rotary kiln dries so that the moisture content of powdered glass is re-fed into vibrosieve after being less than 5%.Step C): glass fragment is used Then bucket elevator feeding pellet storehouse is weighed after weighing in pellet storehouse through glass dust and is sent into ball mill, by glass dust bucket lifting Machine feeding glass powder is weighed after pellet is weighed and is sent into ball mill, and ball sent into by foaming agent and other additives after weighing simultaneously in the lump Grinding machine, ball mill plays the effect of mix and blend while pulverizing, is finally made the particle diameter batch powder in 3.5 μm.Step Rapid D): batch powder is put in foaming furnace, through heating, softening, sintered and foamed one-tenth under the high temperature of 780 DEG C~900 DEG C Type forms bulk pumice material.Step E): bulk pumice material is sent in toothed roll crusher be broken for diameter 5 mm- The pumice block of 50mm, then delivers to environmental protection pumice feed bin by communicated for pumice block band and cools down, both obtained ring after having cooled down Protect pumice product.
Embodiment 3: as in figure 2 it is shown, a kind of pumice material manufacturing method, including following step, step A): if useless Glass material is powdery, and powdered glass is sent into vibrosieve, and Vibration Screen obtains glass dust after selecting impurity foreign body.If useless glass Glass material moisture content is too high, powdered glass first can be sent into rotary kiln and dry so that after the moisture content of powdered glass is less than 5% It is re-fed into vibrosieve.Step B): glass dust bucket elevator feeding glass powder is weighed after pellet is weighed and sends into ball mill, simultaneously Ball mill sent in the lump by foaming agent and other additives after weighing, and ball mill plays the work of mix and blend while pulverizing With, it is finally made the particle diameter batch powder in 4 μm.Step C): batch powder is put in foaming furnace, at 780 DEG C~900 DEG C high temperature under through heating, soften, sintered and foamed molding formed bulk pumice material.Step D): bulk pumice material is sent Enter toothed roll crusher is broken for the diameter pumice block at 5 mm-50mm, then communicated for pumice block band is delivered to environmental protection light Building stones storehouse cools down, and has both obtained environmental protection pumice product after having cooled down.

Claims (4)

1. a pumice material manufacturing method, is characterized by include following step, step A): if waste glass material is block Shape, then send block cullet into glass breaking equipment, and block cullet is broken into diameter and is not more than 6mm's by glass breaking equipment Glass fragment, then sends into screening installation by glass fragment, and the impurity foreign body in glass fragment is discharged and will by screening installation The undesirable glass fragment of diameter filters out that to obtain satisfactory glass after returning to glass breaking equipment broken Sheet;Step B): if waste glass material is powdery, powdered glass being sent into vibrosieve, Vibration Screen obtains after selecting impurity foreign body To glass dust;Step C): send into ball mill after glass fragment or glass dust or glass fragment being weighed with glass dust mixture.With Time will weigh after foaming agent and other additives send into ball mill in the lump, ball mill plays mix and blend while pulverizing Effect, is finally made the particle diameter batch powder in 3.0 μm ~ 4 μm;Step D): batch powder is put in foaming furnace, Bulk pumice material is formed through heating, softening, sintered and foamed molding under the high temperature of 780 DEG C~900 DEG C;Step E): by bulk Pumice material is sent in toothed roll crusher and is broken for the diameter pumice block at 5 mm-50mm, then carries out cold by pumice block But, environmental protection pumice product had both been obtained after having cooled down.
A kind of pumice material manufacturing method the most according to claim 1, is characterized by, in step, screening installation can be Magnetic grader, pneumatic separator, one or more uses of gravity separator.
A kind of pumice material manufacturing method the most according to claim 1, is characterized by, in stepb, first by powdered glass Feeding rotary kiln is dried so that the moisture content of powdered glass is re-fed into vibrosieve after being less than 5%.
A kind of pumice material manufacturing method the most according to claim 1, is characterized by, in step C, and described batch powder The particle diameter at end is 3.5 μm.
CN201610664897.7A 2016-08-15 2016-08-15 A kind of pumice material manufacturing method Pending CN106219985A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108191207A (en) * 2018-03-19 2018-06-22 吉林工程技术师范学院 A kind of glass ceramics preparation facilities and its control method
CN110183750A (en) * 2019-06-25 2019-08-30 益凯新材料有限公司 A kind of rubber composition preparation process containing butadiene rubber

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204344A (en) * 2006-02-06 2007-08-16 Tokuyama Corp Method for preparing cement raw material
CN103041903A (en) * 2012-08-20 2013-04-17 彩虹(张家港)平板显示有限公司 Glass cullet machining process
CN104193178A (en) * 2014-03-19 2014-12-10 广西科学院 High-strength lightweight construction material produced from waste glass in foaming manner and preparation method of high-strength lightweight construction material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007204344A (en) * 2006-02-06 2007-08-16 Tokuyama Corp Method for preparing cement raw material
CN103041903A (en) * 2012-08-20 2013-04-17 彩虹(张家港)平板显示有限公司 Glass cullet machining process
CN104193178A (en) * 2014-03-19 2014-12-10 广西科学院 High-strength lightweight construction material produced from waste glass in foaming manner and preparation method of high-strength lightweight construction material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108191207A (en) * 2018-03-19 2018-06-22 吉林工程技术师范学院 A kind of glass ceramics preparation facilities and its control method
CN110183750A (en) * 2019-06-25 2019-08-30 益凯新材料有限公司 A kind of rubber composition preparation process containing butadiene rubber

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Application publication date: 20161214