CN106219557A - A kind of technique preparing gas-phase silica for raw material low temperature with SILICA FUME/diatomite in powder/albumen stone powder - Google Patents
A kind of technique preparing gas-phase silica for raw material low temperature with SILICA FUME/diatomite in powder/albumen stone powder Download PDFInfo
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 239000000843 powder Substances 0.000 title claims abstract description 37
- 229910021487 silica fume Inorganic materials 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000002994 raw material Substances 0.000 title claims abstract description 8
- 239000000377 silicon dioxide Substances 0.000 title claims description 16
- 239000004575 stone Substances 0.000 title claims 4
- 239000002253 acid Substances 0.000 claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000010521 absorption reaction Methods 0.000 claims abstract description 30
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 26
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910017604 nitric acid Inorganic materials 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000004438 BET method Methods 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims description 144
- 239000000498 cooling water Substances 0.000 claims description 45
- 239000007789 gas Substances 0.000 claims description 31
- 238000006243 chemical reaction Methods 0.000 claims description 30
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 23
- 238000003860 storage Methods 0.000 claims description 14
- 239000003595 mist Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 8
- 239000002912 waste gas Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- ABTOQLMXBSRXSM-UHFFFAOYSA-N silicon tetrafluoride Chemical compound F[Si](F)(F)F ABTOQLMXBSRXSM-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052681 coesite Inorganic materials 0.000 claims description 5
- 229910052906 cristobalite Inorganic materials 0.000 claims description 5
- 229910052682 stishovite Inorganic materials 0.000 claims description 5
- 229910052905 tridymite Inorganic materials 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 4
- 230000035699 permeability Effects 0.000 claims 4
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims 2
- 239000002826 coolant Substances 0.000 claims 2
- 239000003082 abrasive agent Substances 0.000 claims 1
- 229960002050 hydrofluoric acid Drugs 0.000 claims 1
- 238000005259 measurement Methods 0.000 claims 1
- 229950000845 politef Drugs 0.000 claims 1
- 239000011148 porous material Substances 0.000 claims 1
- 230000000452 restraining effect Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 229910004298 SiO 2 Inorganic materials 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 229910021485 fumed silica Inorganic materials 0.000 abstract description 13
- 238000002360 preparation method Methods 0.000 abstract description 12
- 239000005909 Kieselgur Substances 0.000 abstract description 9
- 239000011022 opal Substances 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009776 industrial production Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 239000006229 carbon black Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 235000012239 silicon dioxide Nutrition 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 238000009423 ventilation Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- -1 tetrafluoroethylene Silicon Chemical compound 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- VXEGSRKPIUDPQT-UHFFFAOYSA-N 4-[4-(4-methoxyphenyl)piperazin-1-yl]aniline Chemical compound C1=CC(OC)=CC=C1N1CCN(C=2C=CC(N)=CC=2)CC1 VXEGSRKPIUDPQT-UHFFFAOYSA-N 0.000 description 2
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000005049 silicon tetrachloride Substances 0.000 description 2
- 238000004065 wastewater treatment Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229910001021 Ferroalloy Inorganic materials 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 241000872198 Serjania polyphylla Species 0.000 description 1
- 229910003902 SiCl 4 Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/113—Silicon oxides; Hydrates thereof
- C01B33/12—Silica; Hydrates thereof, e.g. lepidoic silicic acid
- C01B33/18—Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/20—Nitrogen oxides; Oxyacids of nitrogen; Salts thereof
- C01B21/38—Nitric acid
- C01B21/40—Preparation by absorption of oxides of nitrogen
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/01—Chlorine; Hydrogen chloride
- C01B7/012—Preparation of hydrogen chloride from the elements
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/19—Fluorine; Hydrogen fluoride
- C01B7/191—Hydrogen fluoride
- C01B7/193—Preparation from silicon tetrafluoride, fluosilicic acid or fluosilicates
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
本发明提供了一种以微硅粉/硅藻土粉/蛋白石粉为原料低温制备气相白炭黑的工艺,该工艺中以微硅粉等废弃物作为原料,将其与含氟酸液、盐酸以及硝酸进行反应,制备成高附加值的产物气相白炭黑,所制得的产物中SiO2含量大于99.9%,其多点BET法测定比表面积为:350~500m2/g,达到了变废为宝的效果;上述制备工艺中所产生的酸性气体经负压水吸收罐吸收后,能够制得对应的酸液,当酸液浓缩到一定的浓度后可循环使用。同时本发明还提供了用于上述工艺中的生产装置,该生产装置所用到的零部件均为化工厂常用器具,成本低廉,能够实现大规模工业化生产。
The invention provides a process for preparing fumed silica at low temperature by using microsilica powder/diatomaceous earth powder/opal powder as raw materials. Hydrochloric acid and nitric acid are reacted to produce high value-added product fumed silica. The SiO 2 content in the product is greater than 99.9%. The specific surface area measured by multi-point BET method is: 350-500m 2 /g, reaching The effect of turning waste into treasure; the acid gas produced in the above preparation process is absorbed by the negative pressure water absorption tank, and the corresponding acid liquid can be produced, and the acid liquid can be recycled after being concentrated to a certain concentration. Simultaneously, the present invention also provides a production device used in the above-mentioned process. The components used in the production device are commonly used equipment in chemical plants, and the cost is low, and large-scale industrial production can be realized.
Description
技术领域technical field
本发明涉及一种利用微硅粉/硅藻土粉/蛋白石粉低温制备气相白炭黑生产的工艺方法及装置,属于化工提纯及环保技术领域。The invention relates to a process method and a device for producing gas-phase white carbon black at low temperature by using microsilica powder/diatomite powder/opal powder, and belongs to the technical field of chemical purification and environmental protection.
背景技术Background technique
微硅粉也叫硅灰或称凝聚硅灰,是铁合金在冶炼硅铁和工业硅(金属硅)时,矿热电炉内产生出大量挥发性很强的SiO2和Si气体,气体排放后与空气迅速氧化冷凝沉淀在经过除尘环保设备进行回收而成,它是工业硅和硅铁冶炼中的副产物。目前主要用作水泥或混凝土掺合剂、耐火材料添加剂、冶金球团粘合剂、化工产品分散剂等;硅藻土属硅质岩类岩石,其主要成分是二氧化硅,SiO2通常占80%以上,最高可达94%,工业上主要作填料用;蛋白石是天然的硬化的二氧化硅胶凝体,含5-10%的水分;查阅相关资料和中国专利文献,没有发现利用微硅粉或硅藻土粉或蛋白粉为原硅源,制备其气相白炭黑的相关报道。Micro-silica fume is also called silica fume or condensed silica fume. It is ferroalloy. When smelting ferrosilicon and industrial silicon (metal silicon), a large amount of highly volatile SiO 2 and Si gases are produced in the submerged thermal electric furnace. The air rapidly oxidizes and condenses and precipitates and is recovered through dust removal and environmental protection equipment. It is a by-product of industrial silicon and ferrosilicon smelting. At present, it is mainly used as cement or concrete admixture, refractory additive, metallurgical pellet binder, chemical product dispersant, etc.; diatomaceous earth belongs to siliceous rock, its main component is silicon dioxide, and SiO2 usually accounts for 80% Above, up to 94%, it is mainly used as a filler in industry; opal is a natural hardened silica gel, containing 5-10% moisture; consulting relevant materials and Chinese patent documents, no use of silica fume or Diatomaceous earth powder or protein powder is the source of raw silicon, and there are related reports on the preparation of fumed silica.
气相法制备白炭黑的原料一般为四氯化硅、氧气(或空气)和氢气,高温下反应而成。其化学反应式为:SiCl4+2H2+O2—>SiO2+4HCl,四氯化硅在高温下气化(火焰温度1000~1800℃)后,与一定量的氢和氧(或空气)在1800℃左右的高温下进行气相水解;此时生成的气相法白炭黑颗粒极细,与气体形成气溶胶,不易捕集,故使其先在聚集器中聚集成较大颗粒,然后经旋风分离器收集,再送入脱酸炉,用含氮空气吹洗气相二氧化硅至PH值为4~6即为成品。我国目前生产气相白炭黑的企业大都采用此法,该法也是国际上通用的气相白炭黑的生产方法。我国也有企业采用甲基三氯硅烷生产气相白炭黑,并成功地完成了工业化生产。现今的气相法白炭黑的生产工艺中不仅存在高温工序,而且还用到非常危险的、且易燃易爆的氢气和氧气,其生产过程中工人的操作环境比较艰苦;对安全系数要求很高。查阅相关资料和中国专利文献,没有发现利用其他原料生产气相白炭黑的相关报道。The raw materials for the preparation of white carbon black by gas phase method are generally silicon tetrachloride, oxygen (or air) and hydrogen, which are reacted at high temperature. Its chemical reaction formula is: SiCl 4 +2H 2 +O 2 —>SiO 2 +4HCl, silicon tetrachloride is gasified at high temperature (flame temperature 1000-1800°C), and a certain amount of hydrogen and oxygen (or air ) at a high temperature of about 1800°C for gas-phase hydrolysis; at this time, the generated gas-phase silica particles are extremely fine, and form aerosols with the gas, which is not easy to capture, so it is first aggregated into larger particles in the aggregator, and then It is collected by a cyclone separator, and then sent to a deacidification furnace, and the fumed silica is purged with nitrogen-containing air until the pH value is 4-6, which is the finished product. At present, most of the enterprises producing fumed silica in our country adopt this method, which is also the production method of fumed silica commonly used in the world. There are also enterprises in my country that use methyltrichlorosilane to produce fumed silica, and have successfully completed industrial production. Today's fumed silica production process not only has a high-temperature process, but also uses very dangerous, flammable and explosive hydrogen and oxygen. The operating environment for workers in the production process is relatively difficult; the safety factor is very demanding. high. After consulting relevant materials and Chinese patent documents, no relevant reports on the production of fumed silica using other raw materials have been found.
若是能够将微硅粉进行二次加工利用,将其与气相白炭黑的制备相结合,用于制备气相白炭黑产品,那么将解决本领域中的上述两个棘手技术问题,具有显著的进步。If micro-silica powder can be used for secondary processing and combined with the preparation of fumed silica for the preparation of fumed silica products, then the above two thorny technical problems in this field will be solved, and there will be significant progress.
发明内容Contents of the invention
本发明提供了一种以微硅粉/硅藻土粉/蛋白石粉为原料,制备气相法白炭黑的生产工艺方法及装置;它成功地避开了现今气相法白炭黑过程中使用氢气和氧气及高温水解的工艺过程,本发明同时还提供了在常温常压下能生产气相白炭黑产品的新工艺技术和生产装置。The invention provides a production process and device for preparing fumed white carbon black with microsilica powder/diatomaceous earth powder/opal powder as raw materials; it successfully avoids the use of hydrogen in the current fumed white carbon black process and oxygen and high-temperature hydrolysis process, the present invention also provides a new process technology and a production device capable of producing gas-phase white carbon black products at normal temperature and pressure.
实现本发明上述目的所采用的技术方案为:The technical scheme adopted to realize the above-mentioned purpose of the present invention is:
一种以微硅粉/硅藻土粉/蛋白石粉为原料低温制备气相白炭黑的工艺,包括以下步骤:(1)、将氢氟酸、氟硅酸中的一种,与硝酸、盐酸中的一种以上进行混合,制得混合酸液;A kind of technology that microsilica fume/diatomaceous earth powder/opal powder is low-temperature preparation fumed silica as raw material, comprises the following steps: (1), a kind of in hydrofluoric acid, fluosilicic acid, and nitric acid, hydrochloric acid Mix more than one of them to obtain mixed acid solution;
(2)、将混合酸液投入反应釜中,开启反应釜的搅拌装置和反应系统中的废气吸收装置,将微硅粉/硅藻土粉/蛋白石粉投入到反应釜中;(2), put the mixed acid solution into the reactor, open the stirring device of the reactor and the exhaust gas absorption device in the reaction system, and put the microsilica powder/diatomaceous earth powder/opal powder into the reactor;
(3)、控制反应釜中的反应温度为75~85℃,混合酸液中的氢氟酸或氟硅酸与微硅粉/硅藻土粉/蛋白石粉中的二氧化硅反应生成四氟化硅气体,将四氟化硅气体与混合酸液中所挥发的酸性气体以及水蒸气一起送入冷却釜中;(3) Control the reaction temperature in the reactor to 75-85°C, and the hydrofluoric acid or fluosilicic acid in the mixed acid solution reacts with the silicon dioxide in the microsilica powder/diatomaceous earth powder/opal powder to form tetrafluoroethylene Silicon gas, silicon tetrafluoride gas, acid gas volatilized in the mixed acid solution and water vapor are sent into the cooling tank together;
(4)、控制冷却釜中的冷却温度为0~36℃,混合气体在冷却釜中反应生成HF、Cl2/NO2、SiO2·nH2O,其中HF和Cl2/NO2被负压从冷却釜中带出,并被水吸收生成可供重复使用的氢氟酸、盐酸/硝酸,SiO2·nH2O凝结吸附在冷却釜中的冷却装置上,收集冷却釜中的SiO2·nH2O;(4) Control the cooling temperature in the cooling tank to 0-36°C, and the mixed gas reacts in the cooling tank to generate HF, Cl 2 /NO 2 , SiO 2 ·nH 2 O, in which HF and Cl 2 /NO 2 are negatively The pressure is taken out from the cooling tank and absorbed by water to generate reusable hydrofluoric acid, hydrochloric acid/nitric acid, SiO 2 ·nH 2 O is condensed and adsorbed on the cooling device in the cooling tank, and the SiO 2 in the cooling tank is collected nH2O ;
(5)、将所收集的SiO2·nH2O在真空加热器内进行负压预热,除去其中残留的酸性气体HF和Cl2/NO2,然后再进行干燥,干燥后即可制得气相白炭黑产品,产品中SiO2含量大于99.9%,其多点BET法测定比表面积不小于350m2/g。(5) Preheat the collected SiO 2 ·nH 2 O in a vacuum heater under negative pressure to remove the residual acid gas HF and Cl 2 /NO 2 , and then dry it. After drying, it can be obtained For fumed white carbon black products, the SiO 2 content in the product is greater than 99.9%, and the specific surface area measured by the multi-point BET method is not less than 350m 2 /g.
所述的氢氟酸的质量浓度或体积浓度为2~30%,氟硅酸的质量浓度或体积浓度为10~30%,硝酸的质量浓度或体积浓度为10~40%,盐酸的质量浓度或体积浓度为10%~30%。The mass concentration or volume concentration of said hydrofluoric acid is 2-30%, the mass concentration or volume concentration of fluosilicic acid is 10-30%, the mass concentration or volume concentration of nitric acid is 10-40%, and the mass concentration of hydrochloric acid Or the volume concentration is 10% to 30%.
本发明还提供了用于上述工艺中的装置,所述装置包括热空气送入系统、化学反应系统、冷却系统以及废气吸收系统,其中热空气送入系统用于储存压缩空气并对空气进行加热后送入化学反应系统中;所述化学反应系统由酸液储罐、料仓和反应釜组成,酸液储罐和料仓的底部通过管道与反应釜相连通,反应釜内设置有搅拌装置,反应釜的内衬为耐温、耐酸、耐磨材料,在反应釜底部的上方,设有一根环形的圆管,圆管上均匀分布有透气孔或透气管,反应釜内设置有一根以上的与环形的圆管相连通的竖管,所述竖管的顶端通过反应釜的釜盖上的管阀与热空气送入系统相连通;釜内壁自上而下或自下而上安装有紧贴釜壁的且呈螺旋线状的四氟毛细管束,该管束的上下两端分别与釜壁外的冷热介质通过其阀门连接,通过给管束内的毛细管通入冷热介质,为釜内反应系统提供加热或降温。The present invention also provides a device used in the above process, which includes a hot air feeding system, a chemical reaction system, a cooling system and an exhaust gas absorption system, wherein the hot air feeding system is used to store compressed air and heat the air Afterwards, it is sent into the chemical reaction system; the chemical reaction system is composed of an acid liquid storage tank, a silo and a reactor, and the bottom of the acid liquid storage tank and the silo are connected with the reactor through a pipeline, and a stirring device is arranged in the reactor , the lining of the reaction kettle is made of temperature-resistant, acid-resistant and wear-resistant materials. Above the bottom of the reaction kettle, there is an annular round pipe with vent holes or vent pipes evenly distributed on the round pipe. There are more than one pipes in the reaction kettle. A standpipe connected with an annular circular pipe, the top of the standpipe communicates with the hot air feeding system through a pipe valve on the lid of the reactor; the inner wall of the kettle is installed from top to bottom or bottom to top The helical PTFE capillary tube bundle that is close to the kettle wall, the upper and lower ends of the tube bundle are respectively connected with the cold and hot medium outside the kettle wall through the valves, and the cold and hot medium is passed into the capillary inside the tube bundle to provide the kettle An internal reaction system provides heating or cooling.
冷却系统由一级冷却釜和二级冷却釜串联组成;其中一级冷却釜与反应釜相连接,反应釜的釜盖上设有一根与一级冷却釜相连且深入到一级冷却釜底部中央的管道,一级冷却釜的内部设置有冷却装置,一级冷却釜的底部设置有出料阀,一级冷却釜的釜盖上设置有一根与二级冷却釜相连且深入到二级冷却釜底部中央的管道,所述的二级冷却釜的内部设置有冷却装置,二级冷却釜的底部设置有出料阀;二级冷却釜的釜盖上设置有一根与废气吸收系统相连接的管道,所述的废气吸收系统由一个以上的负压水吸收罐和酸雾吸收装置组成,负压水吸收罐的顶部设置有管道且通过管道与酸雾吸收装置中的引风机相连接。The cooling system is composed of a primary cooling kettle and a secondary cooling kettle connected in series; the primary cooling kettle is connected to the reactor, and the lid of the reactor is equipped with a The pipeline of the primary cooling kettle is provided with a cooling device, the bottom of the primary cooling kettle is provided with a discharge valve, and the lid of the primary cooling kettle is provided with a tube that is connected to the secondary cooling kettle and penetrates into the secondary cooling kettle. The pipe in the center of the bottom, the inside of the secondary cooling kettle is provided with a cooling device, the bottom of the secondary cooling kettle is provided with a discharge valve; the lid of the secondary cooling kettle is provided with a pipeline connected to the exhaust gas absorption system , the waste gas absorption system is composed of more than one negative pressure water absorption tank and acid mist absorption device, the top of the negative pressure water absorption tank is provided with a pipe and connected to the induced draft fan in the acid mist absorption device through the pipe.
所述的热空气送入系统包括空气压缩机、空气储存罐、空气加热器及管道,空气压缩机、空气储存罐以及空气加热器通过管道相连接,管道上还设置有阀门和仪表。The hot air feeding system includes an air compressor, an air storage tank, an air heater and pipelines, the air compressor, the air storage tank and the air heater are connected through pipelines, and valves and instruments are also arranged on the pipelines.
所述的圆管上均匀分布有直径为10~20mm的且朝向不同的透气管,相邻的透气管之间的间距为50~150mm,且相邻的透气管的伸出方向之间的夹角为60~120°,反应釜内设置有两根竖管,所述两根竖管分别连接于圆管的左右两端。Ventilation pipes with a diameter of 10-20 mm and different orientations are evenly distributed on the circular pipe, the distance between adjacent ventilating pipes is 50-150 mm, and the gap between the protruding directions of adjacent ventilating pipes is The angle is 60-120°, and two vertical pipes are arranged in the reactor, and the two vertical pipes are respectively connected to the left and right ends of the circular pipe.
所述一级冷却釜的冷却装置由转轴和冷却圆盘组成,所述转轴为一根外部包裹有聚四氟乙烯的空心圆管,转轴的顶端由一级冷却釜的釜盖上伸出,转轴内设置有一根自上而下的冷却水管A,冷却水管A的顶部为进水端且进水端与冷却水源相连接;转轴上均匀分布有冷却圆盘,所述冷却圆盘以转轴为圆心安装固定在转轴上,并随转轴旋转,所述冷却圆盘为中空结构,所有冷却圆盘的内部均设置有呈盘旋状分布的冷却水管B,且上下相邻的冷却圆盘中的冷却水管B首尾相连,最底部的冷却圆盘中的冷却水管B的进水端与冷却水管A的底端相连通,最顶部的冷却圆盘中的冷却水管B的出水端通向空心圆管,冷却水管B中排出的冷却水由转轴的顶端溢出;所述的冷却圆盘上均匀分布有竖向的通气孔,且上下相邻的冷却圆盘上的通气孔相互错位。The cooling device of the primary cooling kettle is composed of a rotating shaft and a cooling disc. The rotating shaft is a hollow circular tube wrapped with polytetrafluoroethylene, and the top of the rotating shaft protrudes from the lid of the primary cooling kettle. A top-down cooling water pipe A is arranged inside the rotating shaft. The top of the cooling water pipe A is the water inlet and the water inlet is connected to the cooling water source; cooling discs are evenly distributed on the rotating shaft, and the cooling discs are centered on the rotating shaft. The center of the circle is fixed on the rotating shaft and rotates with the rotating shaft. The cooling disc is a hollow structure. The inside of all cooling discs is provided with cooling water pipes B distributed in a spiral shape, and the cooling in the adjacent cooling discs up and down The water pipe B is connected end to end, the water inlet end of the cooling water pipe B in the bottommost cooling disc is connected with the bottom end of the cooling water pipe A, and the water outlet end of the cooling water pipe B in the topmost cooling disc leads to the hollow circular pipe. The cooling water discharged from the cooling water pipe B overflows from the top of the rotating shaft; vertical ventilation holes are evenly distributed on the cooling disks, and the ventilation holes on the adjacent cooling disks are misaligned.
所述通气孔的直径为10~20mm,相邻的通气孔之间的中心距为20mm~30mm。The diameter of the air holes is 10-20 mm, and the center-to-center distance between adjacent air holes is 20 mm-30 mm.
所述的一级冷却釜的釜盖上设有真空表和便于检修的人孔,一级冷却釜的釜盖上还设置有压缩空气吹气装置,压缩空气吹气装置与压缩气体源相连接。The lid of the primary cooling kettle is provided with a vacuum gauge and a manhole for easy maintenance, and the lid of the primary cooling kettle is also provided with a compressed air blowing device, which is connected to a compressed gas source .
所述的二级冷却釜中的冷却装置为多层翅片结构,二级冷却釜的釜壁上设置有冷却水入口和冷却水出口,冷却水入口与最下层翅片的入水口相连通,冷却水由最下层的翅片流入,所述翅片呈连续弯折结构,相邻的上下两层翅片的端部相连通,冷却水出口与最上层翅片的出水口相连通;二级冷却釜的釜盖上设置有压缩空气吹气装置,压缩空气吹气装置与压缩气体源相连接,二级冷却釜的釜盖上设有真空表,且其釜盖和釜底都设 有便于检修的人孔。The cooling device in the secondary cooling kettle is a multi-layer fin structure, the wall of the secondary cooling kettle is provided with a cooling water inlet and a cooling water outlet, and the cooling water inlet is connected with the water inlet of the lowermost fin, The cooling water flows in from the lowermost fin, the fins are in a continuous bending structure, the ends of the adjacent upper and lower fins are connected, and the cooling water outlet is connected with the water outlet of the uppermost fin; The lid of the cooling kettle is equipped with a compressed air blowing device, which is connected to the compressed gas source. The lid of the secondary cooling kettle is equipped with a vacuum gauge, and the lid and bottom of the kettle are equipped with convenient Manhole for maintenance.
所述的负压水吸收罐设置有两个,两个负压水吸收罐相串联或并联连接。There are two negative pressure water absorption tanks, and the two negative pressure water absorption tanks are connected in series or in parallel.
与现有技术相比,本发明所提供的技术方案具有以下优点:1、本发明以微硅粉/硅藻土粉/蛋白石粉等废弃物作为原料,将其制备成高附加值的产物气相白炭黑,所制得的产物中SiO2含量大于99.9%,其多点BET法测定比表面积不小于350m2/g,因此达到了变废为宝的效果。2、本发明所提供的制备工艺属于一种全新的工艺思路,解决了现有的气相白炭黑制备工艺中所存在的高温工序、用到非常危险的易燃易爆的氢气和氧气等缺点。本发明所提供的生产工艺能够在常温常压下进行制备。3、本发明的制备工艺中所产生的酸性气体经负压水吸收罐吸收后,能够制得对应的酸液,当酸液浓缩到一定的浓度后可循环使用,能够大大的节约了生产中的成本和环保处理废水的问题。4、本发明提供的生产装置能够实现大规模工业化生产,且所用到的零部件均为化工厂常用器具,成本低廉。Compared with the prior art, the technical solution provided by the present invention has the following advantages: 1. The present invention uses microsilica powder/diatomaceous earth powder/opal powder and other wastes as raw materials to prepare them into high value-added product gas phase White carbon black, the SiO 2 content in the prepared product is greater than 99.9%, and its specific surface area measured by the multi-point BET method is not less than 350m 2 /g, thus achieving the effect of turning waste into treasure. 2. The preparation process provided by the present invention belongs to a brand-new process idea, which solves the shortcomings of the existing high-temperature process and the use of very dangerous flammable and explosive hydrogen and oxygen in the existing fumed silica preparation process . The production process provided by the invention can be prepared under normal temperature and pressure. 3. After the acid gas produced in the preparation process of the present invention is absorbed by the negative pressure water absorption tank, the corresponding acid liquid can be produced. When the acid liquid is concentrated to a certain concentration, it can be recycled, which can greatly save the production cost. The cost and environmental protection of waste water treatment. 4. The production device provided by the present invention can realize large-scale industrial production, and the parts used are common equipment in chemical plants, and the cost is low.
附图说明Description of drawings
图1为本发明提供的制备装置的整体结构示意图;Fig. 1 is the overall structural schematic diagram of the preparation device provided by the present invention;
图2为一级冷却釜中冷却圆盘的结构示意图;Fig. 2 is the structural representation of cooling disc in the primary cooling tank;
图3为二级冷却釜中翅片的结构示意图;Fig. 3 is the structural representation of fin in the secondary cooling tank;
图中:1-酸液储罐,2-料仓,3-反应釜,4-搅拌装置,5-圆管,6-竖管,7-一级冷却釜,8-二级冷却釜,9-出料阀,10-负压水吸收罐,11-酸雾吸收装置,12-空气压缩机,13-空气储存罐,14-空气加热器,15-转轴,16-冷却圆盘,17-冷却水管A,18-通气孔,19-翅片。In the figure: 1-acid liquid storage tank, 2-silo, 3-reaction kettle, 4-stirring device, 5-round pipe, 6-vertical pipe, 7-first-level cooling tank, 8-secondary cooling tank, 9 -Outlet valve, 10-negative pressure water absorption tank, 11-acid mist absorption device, 12-air compressor, 13-air storage tank, 14-air heater, 15-rotating shaft, 16-cooling disc, 17- Cooling water pipe A, 18-air vent, 19-fin.
具体实施方式detailed description
下面结合附图及具体实施例对本发明做详细具体的说明,但是本发明的保护范围并不局限于以下实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited to the following embodiments.
本实施例中所提供的制备装置的结构如图1所示,所述装置包括热空气送入系统、化学反应系统、冷却系统以及废气吸收系统,其中热空气送入系统用于储存压缩空气并对空气进行加热后送入化学反应系统中,所述的热空气送入系统包括空气压缩机12、空气储存罐13、空气加热器14及管道,空气压缩机12、空气储存罐13以及空气加热器14通过管道相连接,管道上还设置有阀门和仪表。The structure of the preparation device provided in this embodiment is shown in Figure 1. The device includes a hot air feeding system, a chemical reaction system, a cooling system, and a waste gas absorption system, wherein the hot air feeding system is used to store compressed air and The air is heated and sent into the chemical reaction system. The hot air feeding system includes an air compressor 12, an air storage tank 13, an air heater 14 and pipelines, an air compressor 12, an air storage tank 13 and an air heating system. The device 14 is connected by a pipeline, and the pipeline is also provided with valves and instruments.
所述化学反应系统由酸液储罐1、料仓2和反应釜3组成,酸液储罐1和料仓2的底部通过管道与反应釜3相连通,反应釜3内设置有搅拌装置4,反应釜的内衬为耐温、 耐酸、耐磨材料,具体选用碳化硅、氟材料、石墨材料等。在反应釜3底部的上方200mm左右处,设有一根环形的圆管5,所述圆管的直径为100~200mm,所述的圆管5上均匀分布有直径为10~20mm的且朝向不同的透气管,相邻的透气管之间的间距为50~150mm,且相邻的透气管的伸出方向之间的夹角为60~120°。反应釜内设置有两根与环形的圆管相连通的竖管6,两根竖管6分别连接于圆管5的左右两端,所述竖管6的顶端通过反应釜的釜盖上的管阀与热空气送入系统相连通。在反应釜内的釜壁有螺旋挂钩,用于支撑釜内用于加热或降温的聚四氟乙烯毛细管束。The chemical reaction system is composed of an acid liquid storage tank 1, a feed bin 2 and a reactor 3, the bottoms of the acid liquid storage tank 1 and the feed bin 2 are connected with the reactor 3 through a pipeline, and the reactor 3 is provided with a stirring device 4 , The inner lining of the reactor is made of temperature-resistant, acid-resistant and wear-resistant materials, specifically silicon carbide, fluorine materials, graphite materials, etc. At about 200 mm above the bottom of the reaction kettle 3, there is an annular circular tube 5 with a diameter of 100-200 mm. The space between adjacent ventilation pipes is 50-150 mm, and the angle between the protruding directions of adjacent ventilation pipes is 60-120°. The reaction kettle is provided with two vertical pipes 6 connected with the circular pipe, and the two vertical pipes 6 are respectively connected to the left and right ends of the circular pipe 5. The pipe valve communicates with the hot air feed system. There are spiral hooks on the wall of the reactor to support the polytetrafluoroethylene capillary bundles used for heating or cooling in the reactor.
冷却系统由一级冷却釜7和二级冷却釜8串联组成;其中一级冷却釜7与反应釜3相连接,反应釜3的釜盖上设有一根与一级冷却釜7相连且深入到一级冷却釜底部中央的管道,一级冷却釜7的内部设置有冷却装置,所述一级冷却釜的冷却装置由转轴15和冷却圆盘16组成,所述转轴15为一根外部包裹有聚四氟乙烯的空心圆管,转轴的顶端由一级冷却釜的釜盖上伸出,转轴内设置有一根自上而下的冷却水管A17,冷却水管A的顶部为进水端且进水端与冷却水源相连接;转轴15上均匀分布有冷却圆盘16。冷却圆盘的结构如图2所示,所述冷却圆盘16以转轴15为圆心安装固定在转轴上,并随转轴旋转,所述冷却圆盘为中空结构,所有冷却圆盘的内部均设置有呈盘旋状分布的冷却水管B,且上下相邻的冷却圆盘中的冷却水管B首尾相连,最底部的冷却圆盘中的冷却水管B的进水端与冷却水管A的底端相连通,最顶部的冷却圆盘中的冷却水管B的出水端通向空心圆管,冷却水管B中排出的冷却水由转轴的顶端溢出。所述的冷却圆盘上均匀分布有竖向的通气孔18,且上下相邻的冷却圆盘上的通气孔相互错位,以保证其气体的冷却效果。所述通气孔的直径为10~20mm,相邻的通气孔之间的中心距为20mm~30mm。The cooling system is composed of a primary cooling kettle 7 and a secondary cooling kettle 8 connected in series; wherein the primary cooling kettle 7 is connected to the reactor 3, and the lid of the reactor 3 is provided with a tube connected to the primary cooling kettle 7 and deep into the The pipeline in the center of the bottom of the primary cooling kettle, the inside of the primary cooling kettle 7 is provided with a cooling device, the cooling device of the primary cooling kettle is composed of a rotating shaft 15 and a cooling disc 16, and the rotating shaft 15 is an outer wrapping The hollow tube of polytetrafluoroethylene, the top of the rotating shaft protrudes from the lid of the primary cooling kettle, and a top-down cooling water pipe A17 is arranged inside the rotating shaft, the top of the cooling water pipe A is the water inlet end and the water inlet The end is connected with the cooling water source; cooling discs 16 are evenly distributed on the rotating shaft 15 . The structure of the cooling disc is shown in Figure 2. The cooling disc 16 is fixed on the rotating shaft with the rotating shaft 15 as the center of the circle, and rotates with the rotating shaft. The cooling disc is a hollow structure, and all cooling discs are provided with There are cooling water pipes B distributed in a spiral shape, and the cooling water pipes B in the upper and lower adjacent cooling discs are connected end to end, and the water inlet end of the cooling water pipe B in the bottom cooling disc is connected with the bottom end of the cooling water pipe A , the water outlet end of the cooling water pipe B in the top cooling disc leads to the hollow tube, and the cooling water discharged in the cooling water pipe B overflows from the top of the rotating shaft. Vertical air holes 18 are evenly distributed on the cooling disks, and the air holes on adjacent cooling disks are misaligned to ensure the cooling effect of the gas. The diameter of the air holes is 10-20 mm, and the center-to-center distance between adjacent air holes is 20 mm-30 mm.
所述的一级冷却釜的釜盖上设有真空表和便于检修的人孔,一级冷却釜的釜盖上还设置有压缩空气吹气装置,压缩空气吹气装置与压缩气体源相连接。一级冷却釜7的釜盖上设置有一根与二级冷却釜8相连且深入到二级冷却釜8底部中央的管道。一级冷却釜的底部设置有出料阀9。The lid of the primary cooling kettle is provided with a vacuum gauge and a manhole for easy maintenance, and the lid of the primary cooling kettle is also provided with a compressed air blowing device, which is connected to a compressed gas source . The lid of the primary cooling kettle 7 is provided with a pipeline connected to the secondary cooling kettle 8 and deep into the center of the bottom of the secondary cooling kettle 8 . A discharge valve 9 is provided at the bottom of the primary cooling kettle.
所述的二级冷却釜8的内部设置有冷却装置,所述的二级冷却釜中的冷却装置为多层翅片结构,二级冷却釜8的釜壁上设置有冷却水入口和冷却水出口,冷却水入口与最下层翅片的入水口相连通,冷却水由最下层的翅片流入,所述翅片19呈连续弯折结构,其结构如图3所示。相邻的上下两层翅片的端部相连通,冷却水出口与最上层翅片的出水口相连通,冷却水从最下层翅片进入,到最上面一层翅片流出来。二级冷却釜的釜盖 上设置有压缩空气吹气装置,压缩空气吹气装置与压缩气体源相连接,出料时用压缩空气吹扫。二级冷却釜的釜盖上设有真空表,且其釜盖和釜底都设有便于检修的人孔。二级冷却釜的底部设置有出料阀9;二级冷却釜8的釜盖上设置有一根与废气吸收系统相连接的管道。The inside of the secondary cooling kettle 8 is provided with a cooling device, the cooling device in the secondary cooling kettle is a multi-layer fin structure, and the wall of the secondary cooling kettle 8 is provided with a cooling water inlet and cooling water The outlet and the cooling water inlet are connected with the water inlet of the lowermost fin, and the cooling water flows in from the lowermost fin. The fin 19 is in a continuous bending structure, as shown in FIG. 3 . The ends of the adjacent upper and lower layers of fins are connected, the cooling water outlet is connected with the water outlet of the uppermost layer of fins, and the cooling water enters from the lowermost layer of fins and flows out from the uppermost layer of fins. The kettle cover of the secondary cooling kettle is provided with a compressed air blowing device, which is connected with a compressed gas source, and is blown with compressed air when discharging. The lid of the secondary cooling kettle is equipped with a vacuum gauge, and the lid and bottom of the kettle are equipped with manholes for easy maintenance. The bottom of the secondary cooling kettle is provided with a discharge valve 9; the lid of the secondary cooling kettle 8 is provided with a pipe connected to the waste gas absorption system.
所述的废气吸收系统由两个负压水吸收罐10和酸雾吸收装置11组成,两个负压水吸收罐相串联或并联连接。负压水吸收罐的顶部设置有管道且通过管道与酸雾吸收装置中的引风机相连接。经二级水吸收罐吸收后的酸雾在酸雾吸收装置中与液碱溶液的雾滴发生中和反应后再排放到空气中,当负压水吸收罐的酸液达到一定的浓度后送给车间循环使用。The waste gas absorption system is composed of two negative pressure water absorption tanks 10 and an acid mist absorption device 11, and the two negative pressure water absorption tanks are connected in series or in parallel. A pipeline is arranged on the top of the negative pressure water absorption tank and is connected with the induced draft fan in the acid mist absorption device through the pipeline. The acid mist absorbed by the secondary water absorption tank is neutralized with the droplets of liquid alkali solution in the acid mist absorption device and then discharged into the air. When the acid liquid in the negative pressure water absorption tank reaches a certain concentration, it is sent to Recycle for the workshop.
下面以湖北某矿业公司所生产的微硅粉为例来对本发明的详细制备工艺做详细说明,硅藻土粉和蛋白石粉的组分含量与微硅粉相似,因此能够采用相同办法进行处理。经分析,该微硅粉中的Si、SiO、SiO2的总含量为95.4%,具体的生产步骤如下:The detailed preparation process of the present invention will be described in detail below by taking microsilica produced by a mining company in Hubei as an example. The components of diatomaceous earth powder and opal powder are similar to microsilica, so they can be processed in the same way. After analysis, the total content of Si, SiO and SiO2 in the microsilica powder is 95.4%. The specific production steps are as follows:
(1)、将氢氟酸、氟硅酸中的一种,与硝酸、盐酸中的一种以上进行混合,制得混合酸液,氟硅酸、硝酸或盐酸均为工业级;或者采用工业副产的均可。作为优选,所述的氢氟酸的质量浓度或体积浓度为2~30%,氟硅酸的质量浓度或体积浓度为10~30%,硝酸的质量浓度或体积浓度为10~40%,盐酸的质量浓度或体积浓度为10%~30%。(1) Mix one of hydrofluoric acid and fluosilicic acid with more than one of nitric acid and hydrochloric acid to prepare a mixed acid solution. Fluosilicic acid, nitric acid or hydrochloric acid are all industrial grade; or use industrial By-products are available. Preferably, the mass concentration or volume concentration of hydrofluoric acid is 2-30%, the mass concentration or volume concentration of fluosilicic acid is 10-30%, the mass concentration or volume concentration of nitric acid is 10-40%, hydrochloric acid The mass concentration or volume concentration is 10% to 30%.
(2)、将混合酸液投入反应釜中,开启反应釜的搅拌装置和反应系统中的废气吸收装置,将微硅粉慢慢投入到反应釜中。(2) Put the mixed acid solution into the reaction kettle, turn on the stirring device of the reaction kettle and the exhaust gas absorption device in the reaction system, and slowly put the microsilica powder into the reaction kettle.
(3)、如果投入的混合酸液中含有氢氟酸,由于它与二氧化硅反应过程是一个放热过程,则需打开反应反应釜外的冷却水阀门维持反应温度75~85℃。如果投入的混合酸液中不含有氢氟酸而含有氟硅酸,则需打开反应釜夹套的蒸汽给反应釜慢慢加热。混合酸液中的氢氟酸或氟硅酸与微硅粉中的二氧化硅反应生成四氟化硅气体,该气体一部分溶于反应体系的水中形成氟硅酸继续溶解微硅粉中的二氧化硅,另一部分溢出的四氟化硅气体和挥发的硝酸/盐酸气体以及水蒸气一起送入冷却釜中。(3) If the input mixed acid solution contains hydrofluoric acid, since the reaction process between it and silicon dioxide is an exothermic process, it is necessary to open the cooling water valve outside the reaction kettle to maintain the reaction temperature at 75-85°C. If the mixed acid liquid does not contain hydrofluoric acid but contains fluosilicic acid, it is necessary to open the steam in the jacket of the reactor to heat the reactor slowly. The hydrofluoric acid or fluosilicic acid in the mixed acid solution reacts with the silicon dioxide in the microsilica powder to generate silicon tetrafluoride gas, and a part of the gas dissolves in the water of the reaction system to form fluosilicic acid to continue dissolving the silica in the microsilica powder. Silicon oxide, another part of the overflow silicon tetrafluoride gas and volatilized nitric acid/hydrochloric acid gas and water vapor are sent into the cooling tank together.
(4)、控制冷却釜中的冷却温度为0~36℃,混合气体在冷却釜中反应生成HF、Cl2/NO2、SiO2·nH2O,化学反应式如下:(4) Control the cooling temperature in the cooling tank to 0-36°C. The mixed gas reacts in the cooling tank to generate HF, Cl 2 /NO 2 , SiO 2 ·nH 2 O. The chemical reaction formula is as follows:
SiF4+4HNO3+nH2O=4HF↑+4NO2↑+SiO2·nH2OSiF 4 +4HNO 3 +nH 2 O=4HF↑+4NO 2 ↑+SiO 2 ·nH 2 O
SiF4+4HCl+nH2O=4HF↑+Cl2↑+SiO2·nH2OSiF 4 +4HCl+nH 2 O=4HF↑+Cl 2 ↑+SiO 2 ·nH 2 O
其中HF和Cl2/NO2从一级冷却釜和二级冷却釜中被负压带出,进入废气吸收系统并被水吸收生成可供重复使用的氢氟酸、盐酸/硝酸,该氢氟酸、盐酸/硝酸浓缩到一定 的浓度后可循环使用;这样大大的节约了生产中的成本和环保处理废水的问题。Among them, HF and Cl 2 /NO 2 are taken out by negative pressure from the primary cooling tank and the secondary cooling tank, enter the exhaust gas absorption system and be absorbed by water to generate hydrofluoric acid, hydrochloric acid/nitric acid for repeated use. Acid, hydrochloric acid/nitric acid can be recycled after being concentrated to a certain concentration; this greatly saves the cost in production and the problem of environmental protection wastewater treatment.
而SiO2·nH2O慢慢凝结吸附在一级冷却釜中的冷却圆盘上,从开始在冷却圆盘上凝聚,再慢慢地自然结呈晶莹剔透球形晶粒,像鱼卵一样聚集在一起,非常美观,当一级冷却釜的冷却圆盘聚集到一定的量时,开启转轴装置,转轴带动冷却圆盘旋转,在离心力的作用下,物料被甩到釜壁,再用压缩空气吹到一级冷却釜的底部,经底部的出料阀被送到干燥工序;处理完一级冷却釜的物料后,二级冷却釜则直接开启压缩空气阀门,直接把凝结的物料吹到釜底后经底部的出料阀被送到干燥工序;And SiO 2 ·nH 2 O slowly condenses and adsorbs on the cooling disk in the first-stage cooling tank, condenses on the cooling disk from the beginning, and then slowly and naturally forms crystal clear spherical crystal grains, gathering like fish eggs Together, it is very beautiful. When the cooling disk of the primary cooling kettle gathers to a certain amount, the rotating shaft device is turned on, and the rotating shaft drives the cooling disk to rotate. Under the action of centrifugal force, the material is thrown to the wall of the kettle, and then compressed air It is blown to the bottom of the primary cooling kettle and sent to the drying process through the discharge valve at the bottom; after the materials in the primary cooling kettle are processed, the compressed air valve of the secondary cooling kettle is directly opened to blow the condensed material to the kettle After the bottom, it is sent to the drying process through the discharge valve at the bottom;
(5)、由于物料含有水分,其呈酸性,而氢氟酸、四氟化硅和硝酸或盐酸气体的挥发性极强,因此在干燥前,先将所收集的SiO2·nH2O在真空加热器内进行负压预热,除去其中残留的酸性气体HF和Cl2/NO2,然后再进行干燥,干燥后即可制得气相白炭黑产品,产品中SiO2含量大于99.9%,其多点BET法测定比表面积不小于350m2/g。(5) Because the material contains moisture, it is acidic, and the volatility of hydrofluoric acid, silicon tetrafluoride, nitric acid or hydrochloric acid gas is extremely strong, so before drying, the collected SiO 2 ·nH 2 O Negative pressure preheating is carried out in the vacuum heater to remove the residual acid gas HF and Cl 2 /NO 2 , and then dry. After drying, the gas phase silica product can be obtained. The SiO 2 content in the product is greater than 99.9%. Its specific surface area measured by multi-point BET method is not less than 350m 2 /g.
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