CN106219144B - A kind of manufacture method of logistic industry high abrasion low friction light-type conveyer belt - Google Patents
A kind of manufacture method of logistic industry high abrasion low friction light-type conveyer belt Download PDFInfo
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- CN106219144B CN106219144B CN201510718315.4A CN201510718315A CN106219144B CN 106219144 B CN106219144 B CN 106219144B CN 201510718315 A CN201510718315 A CN 201510718315A CN 106219144 B CN106219144 B CN 106219144B
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Abstract
The manufacture method of a kind of logistic industry high abrasion low friction light-type conveyer belt, it is characterised in that comprise the following steps：The coating of a face fabrics, the coating of b bottom fabric layers and c produce the light-type conveyer belt of two cloth, one glue.The logistic industry of the present invention is simple with conveyer belt processing technology with the manufacture method of high abrasion low friction light-type conveyer belt, face fabric is fabricated to two cloth, one glue using black polyester fabric, remove black glue primary coat of the conventional conveyor belt on the basis of two cloth, one glue from, conveyer belt face fabric upper surface is without any working process, remain the low friction performance of fabric itself, be conducive to the opposite slip between the cargo and conveyer belt of conveying and conveyer belt strengthens the consolidation between face fabric in the bleed technique of face fabric primary coat, strengthen face fabric wearability, the advantages of extending the service life of conveyer belt.
Description
Technical field
The present invention relates to a kind of conveyer belt of cargo transfer, and specifically, being that a kind of logistic industry high abrasion is low rubs
Wipe the manufacture method of light-type conveyer belt.
Background technology
With flourishing for logistic industry, logistics streamline equipment also develops therewith, it is to as assembly line important equipment
Conveyer belt propose requirements at the higher level：Product can be used for conveying processing links, ensures safety, service life length, can apply
In the link of epidemic disaster fluctuation.Conveyer belt requirement is changed by different procedure calls with cargo in modern logistics field,
So fast and easily handle, it is possible to reduce the quantity of staff, improves the operational efficiency of prevailing system.
Cargo accumulative phase in materials-sorting system is, it is necessary to which conveyer belt has frivolous, high abrasion, low friction, highly resistance
The features such as tensile strength and low elongation, durable, saves the energy.The conveyer belt in materials-sorting system generally uses two at present
The structure of one glue of cloth, by the use of tension tissue layer as conveyor surface, and in order to meet that conveyer belt needs bear dirty in logistic industry, wear-resisting
Performance requirement, fabric face primary coat black function of glue coating.But the conveyer belt wearability and frictional property of this process making
Limited to, the cargo that black function of glue coating can be transported quickly is ground off, and subsequent face fabric is also easy to be worn, fluffs.
Therefore the conveyer belt in known materials-sorting system there are problems that above-mentioned a variety of inconvenience and.
The content of the invention
The purpose of the present invention, is to propose a kind of light-duty conveying of high abrasion low friction of logistic industry to prolong the service life
The manufacture method of band.
It is another object of the present invention to propose that one kind is stable, efficient logistic industry high abrasion low friction is light-duty defeated
Send the manufacture method of band.
To achieve the above object, technical solution of the invention is：
The manufacture method of a kind of logistic industry high abrasion low friction light-type conveyer belt, it is characterised in that including following step
Suddenly：
A, the coating of face fabric, comprises the steps of：
(1) face fabric is shaped
Face fabric uses black polyester fabric, and warp-wise uses black polyester long filament of the line density for 840D~1000D, latitude
To the polyester transparent monofilament using a diameter of 0.2~0.3mm, fabric warp-wise density is 45~55/inch, grain cross density
For 15~25/inch, weave uses 1/1 plain weave, and thermal finalization is carried out at 190 DEG C；
(2) bleed is needed in the lower surface of face fabric low viscosity primer primary coat, primary coat, forms priming coat；
(3) polyvinyl resin paste is coated on the priming coat of lower surface, and thermal finalization is carried out at 180~200 DEG C, is made
Polyvinyl resin paste is combined with face fabric, laminating layer in formation；
B, the coating of bottom fabric layer, comprises the steps of：
(1) bottom fabric layer is shaped
Bottom fabric layer uses conventional polyester fabric, and warp-wise uses polyester filament of the line density for 840D~1000D, and broadwise is adopted
With the monofilament polyester of a diameter of 0.2~0.3mm, fabric warp-wise density is 45~55/inch, and grain cross density is 25~35
Root/inch, weave uses 3/1 brokentwlllweave, and thermal finalization is carried out at 190 DEG C；
(2) bleed is unable in the upper surface of bottom fabric layer high viscosity primer primary coat, primary coat and forms priming coat；
(3) polyvinyl resin paste is coated on the priming coat of upper surface, and thermal finalization is carried out at 180~200 DEG C, is made
Polyvinyl resin paste is combined with bottom fabric layer, forms lower laminating layer；
C, the light-type conveyer belt of two cloth, one glue is produced
The upper laminating layer of face fabric and the lower laminating layer of bottom fabric layer are once bonded under the conditions of infrared heating,
Produce the light-type conveyer belt of two cloth, one glue.
The manufacture method of the logistic industry high abrasion low friction light-type conveyer belt of the present invention can also use following skill
Art measure is further realized.
Foregoing method, wherein the component of the low viscosity primer, is calculated as according to mass fraction, 100 parts of polyvinyl chloride resin,
70~80 parts of plasticizer, 2~4 parts of epoxidized soybean oil, 2~4 parts of stabilizer, 4-6 parts of binding agent, wherein：The plasticizer is neighbour
Dioctyl phthalate, binding agent are binding agent of the isocyanate content 35~45%.
Foregoing method, wherein the viscosity of the low viscosity primer is controlled at 2000~3000mPa.s, the bottom of primer
Painting amount is in 150~180g/mm2, the speed control of primary coat is in 6~8m/min.
Foregoing method, wherein the component of the high viscosity primer, is calculated as according to mass fraction, 100 parts of polyvinyl chloride resin,
50~60 parts of plasticizer, 2~4 parts of epoxidized soybean oil, 2~4 parts of stabilizer, 4-6 parts of binding agent, wherein：The plasticizer is neighbour
Dioctyl phthalate, binding agent are binding agent of the isocyanate content 35~45%.
Foregoing method, wherein during the primer primary coat should not bleed, the viscosity of high viscosity primer controlled 4000
~5000mPa.s, the primary coat amount of primer is in 100~130g/mm2, the speed control of primary coat is in 10~12m/min.
After adopting the above technical scheme, the manufacture method of the logistic industry high abrasion low friction light-type conveyer belt of the present invention
Has the following advantages：
1st, conveyer belt processing technology is simple, and face fabric is fabricated to two cloth, one glue using black polyester fabric, removes from
Black glue primary coat of the conventional conveyor belt on the basis of two cloth, one glue；
2nd, conveyer belt face fabric upper surface remains the low friction performance of fabric itself, favorably without any working process
Opposite slip between the cargo and conveyer belt of conveying；
3rd, conveyer belt strengthens the consolidation between face fabric in the bleed technique of face fabric primary coat, and enhancing face fabric is wear-resisting
Property, extends the service life of conveyer belt.
Brief description of the drawings
Fig. 1 is the process flow diagram of the light-type conveyer belt of two cloth, one glue of the embodiment of the present invention；
Fig. 2 is the structure diagram of the high abrasion low friction light-type conveyer belt of the embodiment of the present invention.
In figure：1 face fabric, laminating layer on 2,3 times laminating layers, 4 bottom fabric layers.
Embodiment
With reference to embodiments and its attached drawing illustrates further the present invention.
Referring now to Fig. 1 and Fig. 2, Fig. 1 is the technological process frame of the light-type conveyer belt of two cloth, one glue of the embodiment of the present invention
Figure, Fig. 2 are the structure diagram of the high abrasion low friction light-type conveyer belt of the embodiment of the present invention.
The manufacture method of the high abrasion low friction light-type conveyer belt of the present invention, comprises the following steps：
A, the coating of face fabric：
The first step：Face fabric is shaped；
Second step：In the lower surface of face fabric with low viscosity primer primary coat (bleed is needed during primary coat), priming coat is formed；
3rd step：Polyvinyl resin paste is coated on the priming coat of lower surface, and thermal finalization is carried out at 190 DEG C, is made
Polyvinyl resin paste is combined with face fabric, laminating layer in formation；
B, the coating of bottom fabric layer：
The first step：Bottom fabric layer is shaped；
Second step：In the upper surface of bottom fabric layer with high viscosity primer primary coat (bleed is unable to during primary coat), primary coat is formed
Layer；
3rd step：Polyvinyl resin paste is coated on the priming coat of upper surface, and thermal finalization is carried out at 190 DEG C, is made
Polyvinyl resin paste is combined with bottom fabric layer, forms lower laminating layer；
C, the upper laminating layer of face fabric and the lower laminating layer of bottom fabric layer are once pasted under the conditions of infrared heating
Close, form the light-type conveyer belt of two cloth, one glue；
Wherein, face fabric uses black polyester fabric, and warp-wise uses black polyester long filament of the line density for 1000D, latitude
To the polyester transparent monofilament using a diameter of 0.25mm, fabric warp-wise density be 50/inch, grain cross density is 20/
Inch, weave use 1/1 plain weave；Bottom fabric layer uses polyester textile, and warp-wise uses polyester filament of the line density for 1000D, latitude
To the monofilament polyester using a diameter of 0.3mm, fabric warp-wise density is 51/inch, and grain cross density is 30/inch,
Weave uses 3/1 brokentwlllweave.
In the manufacture of the high abrasion low friction light-type conveyer belt of the present invention, the formula of its low viscosity and high viscosity primer is such as
Shown in table 1：
Table 1
Wherein, low viscosity and technological parameter during high viscosity primer primary coat are as shown in table 2：
Table 2
The light-type conveyer belt being prepared in the present embodiment is tested for the property, specific test result is as shown in table 3.
Contrast test：
Two cloth, one glue that will be made of common fabric, and the conveyer belt of primary coat black PU glue and this reality on this basis
Apply the light-type conveyer belt prepared in example 1 and embodiment 2 and carry out performance contrast test, specific test result is as follows：
3 contrast test tables of data of table
| Performance | Embodiment 1 | Embodiment 2 | Duck conveyor belt |
| Wear away (loss grammes per square metre) | 0.196 | 0.203 | 0.547 |
| Friction coefficient | 0.174 | 0.178 | 0.199 |
As can be seen from the table, the light-type conveyer belt wearability and friction coefficient being prepared in embodiment 1 and embodiment 2 are all
To be significantly better than conveyer belt prepared by common process.
The present invention has substantive distinguishing features and significant technological progress, and logistic industry of the invention is light with high abrasion low friction
In the manufacture method of type conveyer belt, face fabric uses black polyester fabric, and bleed technique is used during face fabric primary coat,
Polyester fiber is not only pinned, prevents finished product from occurring " hair loss " phenomenon in use, while the wear-resisting of face fabric can be improved
Property.The light-type conveyer belt wearability and friction coefficient of the present invention will be significantly better than the superior of conveyer belt prepared by common process
Property.
Above example is used for illustrative purposes only, rather than limitation of the present invention, the technology people in relation to technical field
Member, without departing from the spirit and scope of the present invention, can also make various conversion or change.Therefore, it is all equivalent
Technical solution should also belong to scope of the invention, should be limited by each claim.
Claims (5)
1. a kind of logistic industry manufacture method of high abrasion low friction light-type conveyer belt, it is characterised in that comprise the following steps：
A, the coating of face fabric, comprises the steps of：
(1) face fabric is shaped
Face fabric uses black polyester fabric, and warp-wise uses black polyester long filament of the line density for 840D~1000D, and broadwise is adopted
With the polyester transparent monofilament of a diameter of 0.2~0.3mm, fabric warp-wise density is 45~55/inch, and grain cross density is 15
~25/inch, weave uses 1/1 plain weave, and thermal finalization is carried out at 190 DEG C；
(2) bleed is needed in the lower surface of face fabric low viscosity primer primary coat, primary coat, forms priming coat；It is described low viscous
The component of primer is spent, is calculated as according to mass fraction, 100 parts of polyvinyl chloride resin, 70~80 parts of plasticizer, 2~4 parts of epoxidized soybean oil,
2~4 parts of stabilizer, 4-6 parts of binding agent；
(3) polyvinyl resin paste is coated on the priming coat of lower surface, and thermal finalization is carried out at 180~200 DEG C, makes polychlorostyrene
Vinyl paste is combined with face fabric, laminating layer in formation；
B, the coating of bottom fabric layer, comprises the steps of：
(1) bottom fabric layer is shaped
Bottom fabric layer uses conventional polyester fabric, and warp-wise uses polyester filament of the line density for 840D~1000D, and broadwise is using straight
Footpath is the monofilament polyester of 0.2~0.3mm, and fabric warp-wise density be 45~55/inch, grain cross density is 25~35/
Inch, weave uses 3/1 brokentwlllweave, and thermal finalization is carried out at 190 DEG C；
(2) bleed is unable in the upper surface of bottom fabric layer high viscosity primer primary coat, primary coat and forms priming coat；
(3) polyvinyl resin paste is coated on the priming coat of upper surface, and thermal finalization is carried out at 180~200 DEG C, makes polychlorostyrene
Vinyl paste is combined with bottom fabric layer, forms lower laminating layer；
C, the light-type conveyer belt of two cloth, one glue is produced
The upper laminating layer of face fabric and the lower laminating layer of bottom fabric layer are once bonded under the conditions of infrared heating, produced
The light-type conveyer belt of two cloth, one glue.
2. the logistic industry as claimed in claim 1 manufacture method of high abrasion low friction light-type conveyer belt, it is characterised in that
Plasticizer is dioctyl phthalate in the component of the low viscosity primer, binding agent for isocyanate content 35~
45% binding agent.
3. the logistic industry as claimed in claim 1 manufacture method of high abrasion low friction light-type conveyer belt, it is characterised in that
The viscosity of the low viscosity primer is controlled in 2000~3000mPa.s, and the primary coat amount of primer is in 150~180g/mm2, bottom
The speed of painting is controlled in 6~8m/min.
4. the logistic industry as claimed in claim 1 manufacture method of high abrasion low friction light-type conveyer belt, it is characterised in that
The component of the high viscosity primer, is calculated as according to mass fraction, 100 parts of polyvinyl chloride resin, 50~60 parts of plasticizer, epoxy soybean
2~4 parts of oil, 2~4 parts of stabilizer, 4-6 parts of binding agent, wherein：The plasticizer is dioctyl phthalate, and binding agent is
Binding agent of the isocyanate content 35~45%.
5. the logistic industry as claimed in claim 1 manufacture method of high abrasion low friction light-type conveyer belt, it is characterised in that
During the primer primary coat should not bleed, the viscosity of high viscosity primer controlled in 4000~5000mPa.s, the primary coat of primer
Amount is in 100~130g/mm2, the speed control of primary coat is in 10~12m/min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510718315.4A CN106219144B (en) | 2015-10-29 | 2015-10-29 | A kind of manufacture method of logistic industry high abrasion low friction light-type conveyer belt |
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|---|---|---|---|
| CN201510718315.4A CN106219144B (en) | 2015-10-29 | 2015-10-29 | A kind of manufacture method of logistic industry high abrasion low friction light-type conveyer belt |
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| CN106219144B true CN106219144B (en) | 2018-05-11 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106988129B (en) * | 2017-05-15 | 2019-04-16 | 上海永利带业股份有限公司 | A kind of high-strength polyethylene light-type conveyer belt and preparation method thereof |
| CN112704973B (en) * | 2020-12-23 | 2022-04-19 | 江苏庞浙伟环保材料科技有限公司 | Multilayer dust bag |
| CN115434159A (en) * | 2021-06-02 | 2022-12-06 | 上海永利带业股份有限公司 | Conveying belt of logistics security inspection machine and manufacturing method thereof |
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| GB1088066A (en) * | 1964-12-02 | 1967-10-18 | Albany Felt Co | Fabric material |
| EP0607477A1 (en) * | 1993-01-15 | 1994-07-27 | Ichikawa Woolen Textile Co.,Ltd. | Conveying belt |
| CN2298226Y (en) * | 1997-02-26 | 1998-11-25 | 国营江阴皮革总厂 | Felted wool surface conveyer belt |
| CN1272423A (en) * | 2000-05-18 | 2000-11-08 | 张学申 | Rubber conveyer band skeleton made of nylon or polyester strip and its making method |
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| CN101804898A (en) * | 2009-12-22 | 2010-08-18 | 上海永利带业股份有限公司 | Color antistatic PVC (Polyvinyl Chloride) conveyor belt for electronic industry and manufacture method |
| CN101830335A (en) * | 2010-05-06 | 2010-09-15 | 上海永利带业股份有限公司 | Conveyer belt taking warp-knitted bi-axial fabric as framework and manufacturing method thereof |
| CN102424233A (en) * | 2011-07-28 | 2012-04-25 | 上海永利带业股份有限公司 | Burr-proof thermoplastic polyurethane elastic body conveying belt for food industry and manufacture method thereof |
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Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1088066A (en) * | 1964-12-02 | 1967-10-18 | Albany Felt Co | Fabric material |
| EP0607477A1 (en) * | 1993-01-15 | 1994-07-27 | Ichikawa Woolen Textile Co.,Ltd. | Conveying belt |
| CN2298226Y (en) * | 1997-02-26 | 1998-11-25 | 国营江阴皮革总厂 | Felted wool surface conveyer belt |
| CN1272423A (en) * | 2000-05-18 | 2000-11-08 | 张学申 | Rubber conveyer band skeleton made of nylon or polyester strip and its making method |
| CN2908414Y (en) * | 2006-05-19 | 2007-06-06 | 江阴天祥塑化制带有限公司 | PU with industrial filter cloth compound flange belt |
| CN101804898A (en) * | 2009-12-22 | 2010-08-18 | 上海永利带业股份有限公司 | Color antistatic PVC (Polyvinyl Chloride) conveyor belt for electronic industry and manufacture method |
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| CN106219144A (en) | 2016-12-14 |
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