CN106217728B - A kind of automotive upholstery system of processing - Google Patents

A kind of automotive upholstery system of processing Download PDF

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Publication number
CN106217728B
CN106217728B CN201610721386.4A CN201610721386A CN106217728B CN 106217728 B CN106217728 B CN 106217728B CN 201610721386 A CN201610721386 A CN 201610721386A CN 106217728 B CN106217728 B CN 106217728B
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China
Prior art keywords
movable block
flitch
heating
bottom base
lower bottom
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CN201610721386.4A
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CN106217728A (en
Inventor
陆新建
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Jiangsu lanneng Machinery Technology Co., Ltd
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NANTONG JIUJIU HYDRAULIC MACHINERY MANUFACTURING Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/58Upholstery or cushions, e.g. vehicle upholstery or interior padding

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Control Of Resistance Heating (AREA)

Abstract

The present invention relates to a kind of automotive upholstery system of processing, which is used to carry out automotive upholstery heating and compression moulding, heating mechanism and briquetting machine including simultaneously column distribution;The heating mechanism includes the upper beam A set gradually from top to bottom, upper movable block A, top board A, lower heating platform and lower bottom base A, a feed mechanism is additionally provided between the upper beam A and lower bottom base A, the briquetting machine includes being additionally provided with a material receiving mechanism between the upper beam B set gradually from top to bottom, upper movable block B and lower bottom base B, the upper movable block B and lower bottom base B.The present invention has the advantages that using two upper flitch setting up and down, to eliminate the time interval of feeding and blanking between two batches inside gadget, it realizes continuous production, and the compression moulding of last consignment of inside gadget and the heating of next group inside gadget can be carried out simultaneously, greatly improve work efficiency.

Description

A kind of automotive upholstery system of processing
Technical field
The present invention relates to automotive upholstery manufacture field, in particular to a kind of automotive upholstery system of processing.
Background technique
Automotive upholstery generally refers to partition, door panel, panel assembly, handrail, carpet of car compartment etc. zero Component and material.For components other on vehicle, what they influence the runnability of vehicle without, but its appearance one It lookes at nothing left, represents the image of whole car, which is better and which is worse, decides the reputation and class of car, decides that people select sedan-chair The intention of vehicle.In addition, although inside gadget is some complementary spare and accessory parts, they, which will bear, subtracts for car The functions such as vibration, heat-insulated, sound-absorbing and screening sound, play the role of the comfort of car highly important.
For automotive upholstery, during production, need using to hydraulic press to interior carry out heating and Compression moulding, and traditional hydraulic press, using single upper flitch, is being processed during to interior is heated During, after needing first to remove upper flitch out of hydraulic press, it will be layered in upper flitch with the inside gadget of heating, then by feeding Plate is sent into hydraulic press and carries out heating processing, it is to be processed it is complete after, will the upper flitch equipped with the inside gadget heated again from hydraulic After taking out in machine, send to another hydraulic press equipped with molding die and be pressed, it is to be formed it is good after, could be again by second Batch inside gadget, which is placed in upper flitch, is reprocessed.And above-mentioned this cooked mode, have one in the centre of two batches inside gadget processing Section time interval, i.e. next group inside gadget have to equal last consignment ofs inside gadget heating and compression moulding can carry out after the completion Material, therefore cannot achieve continuous production, working efficiency is not high;In addition, traditional its course of work of feeding frame are as follows: firstly, It needs to be pressed downward feeding frame using top board, reaches the position of heating, after the completion of heating, need to drive using restoring cylinder Feeding frame rises to initial position, very trouble.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of automotive upholstery systems of processing, can effectively shorten two The time interval between inside gadget processing is criticized, realizes continuous production.
In order to solve the above technical problems, the technical solution of the present invention is as follows: a kind of automotive upholstery system of processing, innovation Point be: the system of processing be used for automotive upholstery carry out heating and compression moulding, including and column distribution heating mechanism and Briquetting machine, and there are the gaps that tolerant material carries out horizontal direction conversion between heating mechanism and briquetting machine.
Further, the heating mechanism includes
Upper beam A, upper movable block A, top board A, lower heating platform and the lower bottom base A set gradually from top to bottom, upper The column A, the upper movable block A of rectangular distribution are sleeved on four column A there are four being arranged between crossbeam A and lower bottom base A On, and can be driven and be pumped by upper driving cylinder A;A feeding is additionally provided between the upper beam A and lower bottom base A Under mechanism, the feed mechanism include a feeding frame being mounted on lower bottom base by resetting-mechanism, and the feeding frame is located at The top of heating platform, be equipped on feeding frame upper and lower setting and can horizontal extraction upper upper flitch, lower upper flitch; The guide rail A being distributed up and down correspondingly with upper flitch on the inner sidewall of feeding frame with two Duis, while in upper flitch Both ends have several directive wheels matched with guide rail A;
The resetting-mechanism specifically: there are two pairs of symmetrically arranged mounting bases at the both ends of the outboard end of feeding frame, The through-hole for running through mounting base with about one in mounting base, while having in the upper end of lower bottom base A and being corresponded with mounting base Guide post, a reset spring is set in guide post, and one end of reset spring is against the bottom end of guide post, the other end supports In the lower end of mounting base;
The bottom end of the upper movable block is also equipped with the upper flitch altimetric compensation briquetting of a compression upper flitch, the upper flitch Altimetric compensation briquetting is located at the side of top board and is located at the top of upper flitch, and upper flitch altimetric compensation briquetting and feeding frame Between be arranged in a staggered manner, the lower end of the upper flitch altimetric compensation briquetting exceeds the thickness of one upper flitch of top board.
Further, the briquetting machine includes
Upper beam B, upper movable block B and the lower bottom base B set gradually from top to bottom, between upper beam B and lower bottom base B Column B there are four rectangular distribution is set, and the upper movable block B is sleeved on four column B, and can be by upper driving cylinder B Driving pumps, the T word of molding die installation in the appearance that there are a column to be set side by side for the bottom end of upper movable block B Shape mounting groove A, in the T-shaped mounting groove B for holding molding die installation that there are a column to be set side by side for the upper end of lower bottom base B, institute It states and is additionally provided with a material receiving mechanism between movable block B and lower bottom base B;
The material receiving mechanism includes a splicing bracket, and the splicing bracket is corresponding with heating mechanism, in splicing bracket Guide rail B with about two pairs distributions on side wall.
Further, the guide post is fixed with limited block by screw after passing through the through-hole in mounting base.
The present invention has the advantages that in the present invention, by improving to traditional feed mechanism, use is setting up and down Two upper flitch, can the same side carry out loading and unloading, effectively save space, when heating, first inside gadget It is placed in one of upper flitch feeding hydraulic press and is heated, another upper flitch, which can extract out, shifts to an earlier date the inside gadget of next group It installs, in this way, extracting corresponding upper flitch out after first inside gadget heats, and another directly can be installed into interior trim The upper flitch of part is sent into hydraulic press and is heated, so that the time interval of feeding and blanking between two batches inside gadget is eliminated, It realizes continuous production, improves working efficiency;Simultaneously by making corresponding adjustment to briquetting machine, pass through setting one and upper material frame The corresponding splicing bracket of frame, when heating, another is equipped with the feeding of the inside gadget heated to a upper flitch Plate can be sent directly into briquetting machine and be pressed, to carry out compression moulding and the next group of last consignment of inside gadget simultaneously The heating of inside gadget, greatly improves work efficiency;Using the fixed form of guide post and reset spring, after the heating, upper work After motion block uplink, feeding frame automatically resets under the elastic reaction of reset spring, drives without other driving mechanism, It is very convenient.
It is controlled by thickness to upper flitch altimetric compensation briquetting and position, so that the upper flitch altimetric compensation pressure Block can provide additional downward pressure when the upper flitch for being located at upper end is worked to it, can be by the upper flitch energy of upper end Enough reach the Working position of setting, and when the blanking plate for being located at lower end is worked, is located just at movable block A and lower end Between blanking plate, guarantee under the same one stroke of driving cylinder in this way, upper and lower two upper flitch can reach same Working position.
In the present invention, the upper end of guide post is fixed by the way that a limited block is arranged, so as to the up stroke to mounting base It is limited, is avoided when resetting, mounting base pops up outside guide post, influences going on smoothly for production.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the schematic diagram of automotive upholstery system of processing in the present invention.
Fig. 2 is the front view of heating mechanism in the present invention.
Fig. 3 is the side view of heating mechanism in the present invention.
Fig. 4 is the schematic diagram of the directive wheel of heating mechanism in the present invention.
Fig. 5 is the schematic diagram of the guide post of heating mechanism in the present invention.
State diagram when Fig. 6 is upper upper flitch work in the present invention.
State diagram when Fig. 7 is lower upper flitch work in the present invention.
Fig. 8 is the front view of briquetting machine in the present invention.
Fig. 9 is the side view of briquetting machine in the present invention.
Figure 10 is the schematic diagram of material receiving mechanism in the present invention.
Specific embodiment
The following examples can make professional and technical personnel that the present invention be more fully understood, but therefore not send out this It is bright to be limited among the embodiment described range.
Such as a kind of Fig. 1-automotive upholstery system of processing shown in Fig. 10, the system of processing be used for automotive upholstery into Row heating and compression moulding, heating mechanism and briquetting machine including simultaneously column distribution.
Schematic diagram as shown in Figure 2 and Figure 3 is it is found that heating mechanism includes the upper beam A1 set gradually from top to bottom, upper work Motion block A2, top board A3, lower heating platform 4 and lower bottom base A5.
Column A6 there are four rectangular distribution, upper movable block A2 suit are set between upper beam A1 and lower bottom base A5 On four column A6, and it can be driven and be pumped by upper driving cylinder A7, between upper beam A1 and lower bottom base A5 It is additionally provided with a feed mechanism.
The feed mechanism includes a feeding frame 10 being mounted on lower bottom base by resetting-mechanism, and the feeding frame 10 Positioned at the top of lower heating platform 4, be equipped on feeding frame 10 upper and lower setting and can horizontal extraction upper upper flitch 8, Lower upper flitch 9, the guide rail being distributed up and down correspondingly with upper flitch on the inner sidewall of feeding frame 10 with two Duis, together When the both ends of upper flitch have several directive wheels 11 matched with guide rail, as shown in Figure 4.
Schematic diagram as shown in Figure 5 is it is found that resetting-mechanism are as follows: right with two pairs at the both ends of the outboard end of feeding frame 10 The mounting base 12 for claiming setting, the through-hole for running through mounting base with about one in mounting base 12, while in the upper end of lower bottom base A5 With with the one-to-one guide post 13 of mounting base 12, a reset spring 14, and reset spring 14 are set in guide post 13 One end be against the bottom end of guide post 13, the other end of reset spring 14 is against the lower end of mounting base 12.
Guide post 13 is fixed with limited block 15 by screw 16 after passing through the through-hole in mounting base 12.The upper end of guide post 13 It is fixed by one limited block 15 of setting, it limits, avoids when resetting, mounting base so as to the up stroke to mounting base 12 12 due to reset spring 14 effect and pop up outside guide post 13, influence production go on smoothly.
The upper flitch altimetric compensation briquetting 20 of a compression upper flitch, upper flitch height are also equipped in the bottom end of upper movable block Compensation briquetting 20 is located at the side of top board and is located at the top of upper flitch, and upper flitch altimetric compensation briquetting 20 and feeding frame It is arranged in a staggered manner between 10.
The thickness of lower end one upper flitch of the lower end of upper flitch altimetric compensation briquetting 20 beyond top board 6.By to upper The thickness of flitch altimetric compensation briquetting 20 and position are controlled, and enable the upper flitch altimetric compensation briquetting positioned at upper Additional downward pressure is provided when the upper flitch at end is worked to it, the upper flitch of upper end can be reached to adding for setting Station is set, and when the blanking plate for being located at lower end is worked, it is located just between movable block A and the blanking plate of lower end, this Sample guarantees that under the same one stroke of driving cylinder, upper and lower two upper flitch can reach same Working position, as shown in Figure 6, Figure 7.
Schematic diagram as shown in Figure 8, Figure 9 it is found that briquetting machine include the upper beam B20 set gradually from top to bottom, on The column there are four rectangular distribution is arranged in movable block B21 and lower bottom base B22 between upper beam B20 and lower bottom base B 22 B23, upper movable block B21 are sleeved on four column B23, and can be driven and be pumped by upper driving cylinder B24, upper The T-shaped mounting groove A25 of molding die installation in the appearance that there are a column to be set side by side for the bottom end of movable block B21, in lower bottom base B22 Upper end have one column be set side by side hold molding die installation T-shaped mounting groove B26, upper movable block B21 and bottom A material receiving mechanism is additionally provided between seat B22.
Schematic diagram as shown in Figure 10 is it is found that material receiving mechanism includes a splicing bracket 27, the splicing bracket 27 and upper material frame Frame 10 is corresponding, have on the inner sidewall of splicing bracket 27 two pairs with upper upper flitch 8, lower upper flitch 9 it is one-to-one on The guide rail B of lower distribution, and guide rail B is flushed one by one with corresponding guide rail A phase.It is connect by the way that setting one is corresponding with feeding frame 10 Expect bracket 27, when heating, another upper flitch that inside gadget heated is housed can directly be sent a upper flitch Enter briquetting machine to be pressed, to carry out the compression moulding of last consignment of inside gadget and adding for next group inside gadget simultaneously Heat greatly improves work efficiency.
Working principle: during processing, firstly, upper upper flitch 8, lower upper flitch 9 are taken out out of hydraulic press, so After first inside gadget is placed on upper upper flitch 8 afterwards, upper upper flitch 8 is pushed in hydraulic press, then by upper driving cylinder A7 Movable block A2 downlink in driving, and with the downlink of upper movable block A2, upper flitch altimetric compensation briquetting can first touch feeding Plate 8, and upper upper flitch 8 is pushed, until reach the Working position of setting, as shown in fig. 6, then by lower heating platform 4 to interior Gadget is heated, and during heating, second batch inside gadget is layered in lower upper flitch 9 by staff, to first After inside gadget processing, by movable block A2 uplink in upper driving cylinder A7 driving, then expect bracket 10 under the action of reset spring 14 Uplink resets, then is pulled out upper upper flitch 8 by staff, and send to briquetting machine, with respective heights on splicing bracket 27 Guide rail B realize docking, after upper upper flitch 8 is moved to corresponding position on guide rail B, by upper driving cylinder B24 driving Movable block B21 downlink, using the upper and lower molding die installed on upper movable block B21 and lower bottom base B22 in upper upper flitch 8 Inside gadget is pressed, and upper upper flitch 8 is being sent to while being pressed at briquetting machine, by lower upper flitch It is heated in 9 push feed liquor press, two upper flitch carry out switching back and forth between heating mechanism and briquetting machine, so Repeatedly.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, above-described embodiment and explanation It is merely illustrated the principles of the invention described in book, without departing from the spirit and scope of the present invention, the present invention also has Various changes and modifications, these changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention It is defined by the appending claims and its equivalent thereof.

Claims (3)

1. a kind of automotive upholstery system of processing, it is characterised in that: the system of processing is for heating automotive upholstery And compression moulding, heating mechanism and briquetting machine including simultaneously column distribution, and there are appearances between heating mechanism and briquetting machine The gap of material progress horizontal direction conversion;The heating mechanism includes the upper beam A set gradually from top to bottom, upper movable block A, top board A, lower heating platform and lower bottom base A, there are four rectangular distributions for setting between upper beam A and lower bottom base A Column A, the upper movable block A is sleeved on four column A, and can be driven and be pumped by upper driving cylinder A;It is described A feed mechanism is additionally provided between upper beam A and lower bottom base A, which is mounted on bottom by resetting-mechanism including one Feeding frame on seat, and the feeding frame is located at the top of lower heating platform, be equipped on feeding frame upper and lower setting and It can the horizontal upper upper flitch extracted out, lower upper flitch;There are two pairs to correspond with upper flitch on the inner sidewall of feeding frame The guide rail A being distributed up and down, while the both ends of upper flitch have several directive wheels matched with guide rail A;The reset machine Structure specifically: there are two pairs of symmetrically arranged mounting bases at the both ends of the outboard end of feeding frame, have on one in mounting base Down run through mounting base through-hole, while the upper end of lower bottom base A have with the one-to-one guide post of mounting base, in guide post It is set with a reset spring, and one end of reset spring is against the bottom end of guide post, the other end is against the lower end of mounting base;It is described The bottom end of upper movable block is also equipped with the upper flitch altimetric compensation briquetting of a compression upper flitch, the upper flitch altimetric compensation briquetting Side positioned at top board and the top positioned at upper flitch, and be staggered and set between upper flitch altimetric compensation briquetting and feeding frame It sets, the lower end of the upper flitch altimetric compensation briquetting exceeds the thickness of one upper flitch of top board.
2. automotive upholstery system of processing according to claim 1, it is characterised in that: the briquetting machine includes from upper Upper beam B, upper movable block B and the lower bottom base B set gradually under and, there are four be in for setting between upper beam B and lower bottom base B The column B of rectangular-shaped distribution, the upper movable block B is sleeved on four column B, and can be driven and be carried out up and down by upper driving cylinder B It moves back and forth, the T-shaped mounting groove A of molding die installation in the appearance that there are a column to be set side by side for the bottom end of upper movable block B, The upper end of lower bottom base B have one column be set side by side hold molding die installation T-shaped mounting groove B, the upper movable block B with A material receiving mechanism is additionally provided between lower bottom base B;The material receiving mechanism includes a splicing bracket, the splicing bracket and heating mechanism It is corresponding, the guide rail B with about two pairs distributions on the inner sidewall of splicing bracket.
3. automotive upholstery system of processing according to claim 1, it is characterised in that: the guide post passes through mounting base On through-hole after fixed with limited block by screw.
CN201610721386.4A 2016-08-25 2016-08-25 A kind of automotive upholstery system of processing Active CN106217728B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107775947A (en) * 2017-09-26 2018-03-09 安徽志诚机电零部件有限公司 The pressed sizing machine and its pressing method for shaping of a kind of automobile using inside gadget
CN108454069A (en) * 2017-12-28 2018-08-28 武汉康斯泰德科技有限公司 Polyether-ether-ketone resin composite material hot-pressed formation seal case
CN113601777A (en) * 2021-06-18 2021-11-05 湖州拓普汽车部件有限公司 Automobile interior trim part compression molding system and method
CN114103136A (en) * 2021-11-02 2022-03-01 扬州神舟汽车内饰件有限公司 Process and device for heating and pressing cloth of interior trim part of engineering truck

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CN201685315U (en) * 2010-05-25 2010-12-29 盐城市科博液压机械制造有限公司 Two-position double-layer brick machine
CN201728491U (en) * 2010-07-07 2011-02-02 宁波新州焊接设备有限公司 Material loading frame of welding machine
CN102218814A (en) * 2011-05-20 2011-10-19 长春博超汽车零部件股份有限公司 Automatic thermal forming device for automobile interior parts
CN206011558U (en) * 2016-08-25 2017-03-15 南通久久液压机械制造有限公司 A kind of automotive upholstery system of processing

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201685315U (en) * 2010-05-25 2010-12-29 盐城市科博液压机械制造有限公司 Two-position double-layer brick machine
CN201728491U (en) * 2010-07-07 2011-02-02 宁波新州焊接设备有限公司 Material loading frame of welding machine
CN102218814A (en) * 2011-05-20 2011-10-19 长春博超汽车零部件股份有限公司 Automatic thermal forming device for automobile interior parts
CN206011558U (en) * 2016-08-25 2017-03-15 南通久久液压机械制造有限公司 A kind of automotive upholstery system of processing

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