CN106216711A - A kind of crankshaft bearing cap inner bore machining device and method - Google Patents
A kind of crankshaft bearing cap inner bore machining device and method Download PDFInfo
- Publication number
- CN106216711A CN106216711A CN201610621963.2A CN201610621963A CN106216711A CN 106216711 A CN106216711 A CN 106216711A CN 201610621963 A CN201610621963 A CN 201610621963A CN 106216711 A CN106216711 A CN 106216711A
- Authority
- CN
- China
- Prior art keywords
- nut
- hold down
- down gag
- bearing cap
- crankshaft bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B1/00—Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods
Abstract
The present invention relates to a kind of crankshaft bearing cap inner bore machining device and method, dimension overproof when which solving hole machined in existing crankshaft bearing cap, waste time and energy, efficiency is low, cost is high technical problem, it includes that mandrel one, mandrel two, nut one, nut two, nut three, nut four and four overlap hold down gag, external screw thread, nut one and nut three external screw thread respectively with mandrel one two ends that is respectively arranged at two ends with of mandrel one is connected;External screw thread, nut two and nut four external screw thread respectively with mandrel two two ends that is respectively arranged at two ends with of mandrel two is connected;Hold down gag includes T-nut, bolt, pressing plate and nut, and pressing plate is provided with hole, and bolt is connected through the hole on pressing plate with T-nut, and the nut of hold down gag is connected with bolt.The present invention is widely used in machining crankshafts bearing cap endoporus.
Description
Technical field
The present invention relates to Machining Technology field, especially relate to a kind of crankshaft bearing cap inner bore machining device and side
Method.
Background technology
In Diesel Engine Technique Field, crankshaft bearing cap is one of pass weight part of diesel engine, and this part is rectangle (character cut in bas-relief
Shape), blank is foundry goods, and profile casting forms, because the blanking inner hole after casting is semicircle, the bigger (maximum of allowance
About 15-20mm), and endoporus surplus is uneven, brings the biggest difficulty to machining so that crankshaft bearing cap inner bore of part adds
There is technical bottleneck in work technique.
With reference to Fig. 1 and 2 in Figure of description, the final processing dimension of crankshaft bearing cap endoporus is R129mm, because of endoporus
R129mm center is processing from the upper surface of this bearing cap, and the degree of depth of endoporus is 96 ± 0.1mm, due to this during processing endoporus
Sized central line (R129mm round dot) is that bulk there will be deviation, and this inner bore of part size R129mm is semicircle processing
Face, allowance is big, and single-piece work boring endoporus is interrupted cut, wastes time and energy;Because the upper surface of this part is machined surface, cause
Often occur that surplus is uneven when processing endoporus R129mm arc surface, and uneven due to the rising head of casting in blanking inner hole,
Cause Cutting Tool Damage, processing cost uncontrolled, cause endoporus processing dimension that off-gage phenomenon often occurs, and then in causing this part
Hole dimension is unable to reach product drawing requirement.Crankshaft bearing cap hole size overproof, can affect the properly functioning of bent axle.
Summary of the invention
Dimension overproof when the present invention is to solve hole machined in existing crankshaft bearing cap, waste time and energy, efficiency is low, cost is high skill
Art problem, it is provided that a kind of prevent dimension overproof, time saving and energy saving, efficiency is high, hole machined dress in the crankshaft bearing cap of low cost
Put and method.
The crankshaft bearing cap inner bore machining device that the present invention provides, including mandrel one, mandrel two, nut one, nut two, spiral shell
Female three, nut four and four overlaps hold down gag, mandrel one be respectively arranged at two ends with external screw thread, nut one and nut three respectively with mandrel
The external screw thread at one two ends connects;Mandrel two be respectively arranged at two ends with external screw thread, nut two and nut four respectively with mandrel two two ends
External screw thread connect;Hold down gag includes T-nut, bolt, pressing plate and nut, and pressing plate is provided with hole, and bolt passes on pressing plate
Hole is connected with T-nut, and the nut of hold down gag is connected with bolt.
Preferably, nut one, nut two, nut three and nut four are band shoulder nut;Nut in hold down gag is band
Shoulder nut.
Preferably, crankshaft bearing cap inner bore machining device is steel part, and modifier treatment is hardened 40-45HRC.
The present invention also provides for a kind of crankshaft bearing cap method for machining bore, comprises the following steps:
(1) is fitted in upper surface by the upper surface of crankshaft bearing cap one and crankshaft bearing cap two, mandrel one is loaded two bent axles
The one of which of bearing cap runs through in bolt hole, and nut one and nut three are tightened in screw thread that mandrel one two ends are exposed respectively
On, the shoulder of nut one and nut three is close to the lower surface of two crankshaft bearing caps;Mandrel two is loaded two crankshaft bearing caps
Another group runs through in bolt hole, nut two and nut four is tightened in respectively on the screw thread that the two ends of mandrel two are exposed, nut two
With the lower surface that the shoulder of nut four is close to two crankshaft bearing caps;
(2) crankshaft bearing cap one the most clamping for step (1) and crankshaft bearing cap two Grouped Jobs are contained on Lathe bench,
Respectively with four set hold down gags the most clamping two pieces crankshaft bearing cap needing processed in batches and workbench are connected, are pressed on one
Rising and use, specifically, four set hold down gags include the first hold down gag, the second hold down gag, the 3rd hold down gag and the 4th pressure
Tight device, the first hold down gag includes the first T-nut, the first bolt, the first pressing plate and the first band shoulder nut, the first pressing plate
Middle part is provided with hole, by the floor installation of the first T-nut on Lathe bench, the first bolt through the hole on the first pressing plate with
First T-nut connects, and the upper end of the first band shoulder nut and the first bolt is tightened, and the shoulder of the first band shoulder nut pushes down the first pressure
On plate, the first pressing plate is pressed on crankshaft bearing cap one;
The structure of the second hold down gag, the 3rd hold down gag and the 4th hold down gag and the first hold down gag is identical, and second compresses
Device, the 3rd hold down gag and the installation method of the 4th hold down gag and the first hold down gag are identical, the first hold down gag and
Two hold down gags are used for compressing crankshaft bearing cap one, the 3rd hold down gag and the 4th hold down gag and are used for compressing crankshaft bearing cap
Two;
(3) with lathe process crankshaft bearing cap one and the endoporus of crankshaft bearing cap two.
Preferably, after the endoporus of crankshaft bearing cap one and crankshaft bearing cap two processes, the first compression of unclamping and back-out
Four nuts on device, the second hold down gag, the 3rd hold down gag and the 4th hold down gag, thus disassemble the first pressure respectively
Tight device, the second hold down gag, the 3rd hold down gag and the 4th hold down gag, take off machined complete crankshaft bearing cap one and song
Axle bearing lid two, nut one of back-outing, nut two, nut three and nut four, then take out mandrel one and mandrel two respectively, by machined
Complete crankshaft bearing cap one and crankshaft bearing cap two are taken apart, complete the whole endoporus course of processing.
Preferably, mandrel one and mandrel two subscript record workpoints dress numbering and processing part name.
The invention has the beneficial effects as follows, easy to use, simple in construction, it is easy to processing and fabricating;The course of processing possess stable
Property is good, facilitates centering, can be effectively improved crudy and the working (machining) efficiency of the endoporus of crankshaft bearing cap, reduces cost simultaneously.
The hole size processed is accurate, precision is high, does not haves overproof.
Further aspect of the present invention, by the description of detailed description below, is clearly stated that.
Accompanying drawing explanation
Fig. 1 is the structural representation of crankshaft bearing cap;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the structural representation of crankshaft bearing cap inner bore machining device;
Fig. 4 is the structural representation of mandrel one;
Fig. 5 is the structural representation of mandrel two;
Fig. 6 is to use state diagram;
Fig. 7 is the structural representation of the first hold down gag.
Symbol description in figure:
1. crankshaft bearing cap one, 2. crankshaft bearing cap two, 3. mandrel one, 4. mandrel two, 5. band shoulder
Nut one, 6. band shoulder nut two, 7. band shoulder nut three, 8. band shoulder nut four, 9. Lathe bench, 10. the first T-shaped spiral shell
Mother, 11. first bolts, 12. first pressing plates, 13. first band shoulder nuts.301. male threaded end one, 302. male threaded end two,
303. location divisions one, 304. location divisions two, 401. male threaded end three, 402. male threaded end four.
Unit mm of the size of mark in figure.
Detailed description of the invention
As seen in figures 3-6, is fitted in upper surface by the upper surface of crankshaft bearing cap 1 and crankshaft bearing cap 22, two songs
The bolt hole that runs through of axle bearing lid should be concentric.The one of which that mandrel 1 loads two crankshaft bearing caps is run through bolt
Kong Zhong, takes on nut 1 by band and band shoulder nut 37 is tightened on the screw thread that mandrel 1 two ends are exposed respectively, band shoulder nut 1
With the lower surface that the shoulder of band shoulder nut 37 is close to two crankshaft bearing caps.Mandrel 24 is loaded two crankshaft bearing caps another
Group runs through in bolt hole, band is takeed on nut 26 and band shoulder nut 48 is tightened on the screw thread that the two ends of mandrel 24 are exposed respectively,
The shoulder of band shoulder nut 26 and band shoulder nut 48 is close to the lower surface of two crankshaft bearing caps.
The body two ends of mandrel 1 are male threaded end 1 and male threaded end 2 302, and body is provided with location division
One 303 and location division 2 304.This body diameter of mandrel 1 is 41mm, and the external diameter of location division 1 is Φ 42(0-0.03),
The external diameter of location division 2 304 is Φ 42(0-0.03).Two on crankshaft bearing cap 1 and crankshaft bearing cap 22 run through bolt
Actual processing dimension Φ 42 in hole, therefore uses two sections of sizes to mandrel 1 when design, and the shortest mandrel (is equivalent to
Two pieces crankshaft bearing covers two and runs through bolt hole two ends insertion connection alignment pin).
The body two ends of mandrel 24 are male threaded end 3 401 and male threaded end 4 402, this body diameter of mandrel 24
It is 41mm.The design size of mandrel 24 is Φ 41, covers two with two pieces crankshaft bearing and runs through bolt hole and be connected as gap and join
Close, the longest mandrel.The gap that long mandrel in use may be used to adjust two the bearing cap faying faces coupled together is big
Little, eliminate the problem of stress concentration of two binding faces simultaneously.
Mandrel 1 and mandrel 24 can limit two parts and collect together.
Then, the most clamping aforementioned crankshaft bearing cap 1 and crankshaft bearing cap 22 Grouped Jobs are contained in lathe work
On platform, with four groups of hold down gags respectively the two pieces crankshaft bearing cap part of the most clamping processed in batches and workbench are connected,
Being pressed together use, the processed in batches that thus can carry out crankshaft bearing cap weight inner bore of part (is got on the bus in part at vertical car
Hole dimension).Specifically, four set hold down gags include the first hold down gag, the second hold down gag, the 3rd hold down gag and the 4th pressure
Tight device.The structure of four set hold down gags is identical.First hold down gag include first T-nut the 10, first bolt 11,
One pressing plate 12 and the first band shoulder nut 13, the middle part of the first pressing plate 12 is provided with hole, and the floor installation of the first T-nut 10 is at lathe
On workbench 9, the first bolt 11 is connected through the hole on the first pressing plate 12 with the first T-nut 11, the first band shoulder nut 13 and
The upper end of the first bolt 11 is tightened, and the shoulder of the first band shoulder nut 13 pushes down the first pressing plate 12, and the first pressing plate 12 is pressed in Crankshaft
Hold on lid 1.
Second hold down gag is made up of the second T-nut, the second bolt, the second pressing plate and the second band shoulder nut.3rd pressure
Tight device is made up of the 3rd T-nut, the 3rd bolt, the 3rd pressing plate and the 3rd band shoulder nut.4th hold down gag is T-shaped by the 4th
Nut, the 4th bolt, the 4th pressing plate and the 4th band shoulder nut are constituted.
Second hold down gag, the 3rd hold down gag and the installation method of the 4th hold down gag and the first hold down gag are identical.
First hold down gag and the second hold down gag are used for compressing crankshaft bearing cap 1, and the second hold down gag is positioned at position, the lower right corner in Fig. 6
Put.3rd hold down gag and the 4th hold down gag are used for compressing crankshaft bearing cap 22, and the 3rd hold down gag is positioned at upper left in Fig. 6
Angle Position, the 4th hold down gag is positioned at position, the lower left corner in Fig. 6.
After the endoporus of this group crankshaft bearing cap part processes, first hold down gag that unclamps and back-out, the second compression dress
Put, four bands shoulder nuts on the 3rd hold down gag and the 4th hold down gag, thus disassemble respectively the first hold down gag, second
Hold down gag, the 3rd hold down gag and the 4th hold down gag, take off machined complete crankshaft bearing cap 1 and crankshaft bearing cap two
2, band of back-outing shoulder nut 1, band shoulder nut 26, band shoulder nut 37 and band shoulder nut 48, then take out mandrel 1 and core respectively
Axle 24, takes apart machined complete two pieces crankshaft bearing cap part, completes the whole endoporus course of processing.
So hole size of processing disclosure satisfy that product drawing requirement, it is ensured that this crankshaft bearing cap inner bore of part is processed
Quality, can improve endoporus working (machining) efficiency simultaneously, and recording workpoints at processed in batches frock mandrel 1 and mandrel 24 subscript fills numbering and institute
Processing part name, can effectively prevent the maloperation of workman.
Repeat said method and process next group crankshaft bearing cap inner bore of part size, to realize batch machining one-tenth product.
Owing to this special group working device is an assembly, endoporus processed in batches frock and crankshaft bearing cap part,
The combination of platen, hold down gag is used together, and uses centrage principle (plane and two pits), for avoiding in the course of processing
Repeat centering, adjust back and forth, extend the service life of special group working device.Endoporus processed in batches tool component is steel part,
Carry out modifier treatment (harden 40-45HRC), not only ensure that the endoporus crudy of crankshaft bearing cap part, can improve simultaneously
The service life of endoporus processed in batches frock.
The above, only to the preferred embodiments of the present invention, is not limited to the present invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.In the range of every claim in the present invention limits, done
Any modification, equivalent substitution and improvement etc., all should be within protection scope of the present invention.
Claims (6)
1. a crankshaft bearing cap inner bore machining device, it is characterised in that include mandrel one, mandrel two, nut one, nut two,
Nut three, nut four and four set hold down gag, be respectively arranged at two ends with external screw thread, nut one and the nut three of described mandrel one are distinguished
It is connected with the external screw thread at mandrel one two ends;Described mandrel two be respectively arranged at two ends with external screw thread, nut two and nut four respectively with
The external screw thread at mandrel two two ends connects;Described hold down gag includes that T-nut, bolt, pressing plate and nut, described pressing plate are provided with
Hole, described bolt is connected through the hole on pressing plate with T-nut, and the nut of described hold down gag is connected with bolt.
Crankshaft bearing cap inner bore machining device the most according to claim 1, it is characterised in that described nut one, nut two,
Nut three and nut four are band shoulder nut;Nut in described hold down gag is that nut takeed on by band.
Crankshaft bearing cap inner bore machining device the most according to claim 2, it is characterised in that described crankshaft bearing cap endoporus
Processing unit (plant) is steel part, and modifier treatment is hardened 40-45HRC.
4. one kind uses the processing method of crankshaft bearing cap inner bore machining device described in claim 2, it is characterised in that include with
Lower step:
(1) is fitted in upper surface by the upper surface of crankshaft bearing cap one and crankshaft bearing cap two, mandrel one is loaded two bent axles
The one of which of bearing cap runs through in bolt hole, and nut one and nut three are tightened in screw thread that mandrel one two ends are exposed respectively
On, the shoulder of nut one and nut three is close to the lower surface of two crankshaft bearing caps;Mandrel two is loaded two crankshaft bearing caps
Another group runs through in bolt hole, nut two and nut four is tightened in respectively on the screw thread that the two ends of mandrel two are exposed, nut two
With the lower surface that the shoulder of nut four is close to two crankshaft bearing caps;
(2) crankshaft bearing cap one the most clamping for described step (1) and crankshaft bearing cap two Grouped Jobs are contained in lathe work
On platform, respectively with four set hold down gags the most clamping two pieces crankshaft bearing cap needing processed in batches and workbench are connected, press
Tightly use together, specifically, four set hold down gags include the first hold down gag, the second hold down gag, the 3rd hold down gag and
4th hold down gag, described first hold down gag includes the first T-nut, the first bolt, the first pressing plate and the first band shoulder nut,
The middle part of the first pressing plate is provided with hole, and by the floor installation of the first T-nut on Lathe bench, the first bolt is through the first pressure
Hole on plate is connected with the first T-nut, and the upper end of the first band shoulder nut and the first bolt is tightened, the shoulder of the first band shoulder nut
Pushing down on the first pressing plate, the first pressing plate is pressed on crankshaft bearing cap one;
The structure of described second hold down gag, the 3rd hold down gag and the 4th hold down gag and the first hold down gag is identical, described
Second hold down gag, the 3rd hold down gag and the installation method of the 4th hold down gag and the first hold down gag are identical, and first compresses
Device and the second hold down gag are used for compressing crankshaft bearing cap one, the 3rd hold down gag and the 4th hold down gag and are used for compressing bent axle
Bearing cap two;
(3) with lathe process crankshaft bearing cap one and the endoporus of crankshaft bearing cap two.
Processing method the most according to claim 4, it is characterised in that treat the interior of crankshaft bearing cap one and crankshaft bearing cap two
After hole machined is complete, unclamps and back-out on the first hold down gag, the second hold down gag, the 3rd hold down gag and the 4th hold down gag
Four nuts, thus disassemble respectively the first hold down gag, the second hold down gag, the 3rd hold down gag and the 4th compress dress
Put, take off machined complete crankshaft bearing cap one and crankshaft bearing cap two, nut one of back-outing, nut two, nut three and nut four,
Take out mandrel one and mandrel two the most respectively, machined complete crankshaft bearing cap one and crankshaft bearing cap two are taken apart, completes whole
The endoporus course of processing.
Processing method the most according to claim 5, it is characterised in that mandrel one and mandrel two subscript record workpoints dress numbering and
Processing part name.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610621963.2A CN106216711A (en) | 2016-08-02 | 2016-08-02 | A kind of crankshaft bearing cap inner bore machining device and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610621963.2A CN106216711A (en) | 2016-08-02 | 2016-08-02 | A kind of crankshaft bearing cap inner bore machining device and method |
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CN201610621963.2A Pending CN106216711A (en) | 2016-08-02 | 2016-08-02 | A kind of crankshaft bearing cap inner bore machining device and method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108856730A (en) * | 2018-05-31 | 2018-11-23 | 江铃汽车股份有限公司 | A kind of forged steel material crankshaft smart car thrust method for processing surface |
CN115055921A (en) * | 2022-06-29 | 2022-09-16 | 山西柴油机工业有限责任公司 | Process method for strengthening bimetal machining surface of bottom hole of engine crankshaft |
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CN204748095U (en) * | 2015-06-09 | 2015-11-11 | 郑州精益达汽车零部件有限公司 | Vertical machining center processing passenger car axle housing is with compound frock |
CN205201068U (en) * | 2015-10-23 | 2016-05-04 | 中国南方航空工业(集团)有限公司 | A equipment anchor clamps for supporting |
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DE202008015601U1 (en) * | 2008-11-25 | 2009-02-26 | Horst Witte Entwicklungs- Und Vertriebs Kg | System for constructing a device for clamping workpieces |
CN202922232U (en) * | 2012-10-30 | 2013-05-08 | 攀钢集团工程技术有限公司 | Combination fixture used for machining semicircular bearing bushes and lathe adopting combination fixture |
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Application publication date: 20161214 |