CN106216673A - A kind of method of sintering cemented carbide molding guide wheel based on plasma discharging - Google Patents

A kind of method of sintering cemented carbide molding guide wheel based on plasma discharging Download PDF

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Publication number
CN106216673A
CN106216673A CN201610701954.4A CN201610701954A CN106216673A CN 106216673 A CN106216673 A CN 106216673A CN 201610701954 A CN201610701954 A CN 201610701954A CN 106216673 A CN106216673 A CN 106216673A
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China
Prior art keywords
powder
guide wheel
sintering
ball
grain
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CN201610701954.4A
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Chinese (zh)
Inventor
赵仕堂
完永云
吴翠凤
常焰平
胡峰
史宣菊
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Hefei Orient Energy Efficiency Technology Co Ltd
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Hefei Orient Energy Efficiency Technology Co Ltd
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Priority to CN201610701954.4A priority Critical patent/CN106216673A/en
Publication of CN106216673A publication Critical patent/CN106216673A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/042Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling using a particular milling fluid

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Powder Metallurgy (AREA)

Abstract

A kind of method that the invention discloses sintering cemented carbide molding guide wheel based on plasma discharging.Including step one, dispensing: the WC powder of 60% 75%, 5% 7.5%Co powder and 0.8% 0.85% grain inhibitors, surplus is ceramic powders;Step 2, wet grinding;Step 3, sieves and is dried;Step 4, discharge plasma sintering.The discharge plasma sintering process that the present invention uses is prepared guide wheel, crystal grain is uniform, density is high, mechanical property is good, Guiding wheel structure is i.e. can be made within the time of a few minutes, it is to utilize pulse energy, discharge pulse pressure and joule thermogenetic TRANSIENT HIGH TEMPERATURE field realize sintering process, the internal each granule of sintered body is made to produce uniform spontaneous heating and make particle surface activate by the plasma discharging of instantaneous generation, owing to heating up, rate of temperature fall is fast, temperature retention time is short, sintering process is made to fast skip the diffusion into the surface stage, decrease the growth of granule, also shorten manufacturing cycle simultaneously, save the energy.

Description

A kind of method of sintering cemented carbide molding guide wheel based on plasma discharging
Technical field
The invention belongs to guide wheel technical field, particularly relate to a kind of sintering cemented carbide molding based on plasma discharging The method of guide wheel.
Background technology
Guide wheel is the important spare part that consumption is bigger in hot rolled rod production line, is the crucial portion in steel rolling guide assembly Part, the shadow land measure equal to fifteen mu in most parts of the Northeast the technical-economic indexes such as operating rate of rolling mill.The a lot of guide and guard part heat resistances used are not enough, occur that steel bonding etc. shows As, also have some process conditions wearabilities, thermal fatigue property bad, have impact on service life and mill bar quality.
The physical essence of hardness abrasion is the fracture process of a kind of specific form, occurs at the top layer of wear-out part and Ya Biao Layer.When considering hardness number, it is impossible to simply think that hardness more high-wearing feature is the best, its under various regimes hard to be taken into full account Degree.Such as: the hardness changed due to Surface hardened layer or softening in work process;Surface is made owing to contacting with high temperature rolled piece Temperature raises, and will consider temperature hardness.
Toughness rolls the fracture of guide wheel and is generally brittle fracture.For preventing the generation of brittle failure, resisting of material to be improved constantly Fracture energy.
Discharge plasma sintering (Spark Plasma Sintering is called for short SPS) is a kind of Fast Sintering new technology, it Between powder particle, it is passed directly into pulse current carries out heat-agglomerating, be to utilize pulse energy, discharge pulse pressure and joule delivery in hot weather Raw TRANSIENT HIGH TEMPERATURE field realizes sintering process, makes the internal each granule of sintered body produce by the plasma discharging of instantaneous generation Uniform spontaneous heating also makes particle surface activate, and owing to heating, cooling speed is fast, temperature retention time is short, makes sintering process quickly jump Spend the diffusion into the surface stage, decrease the growth of granule, also shorten manufacturing cycle simultaneously, saved the energy.
Summary of the invention
A kind of method that it is an object of the invention to provide sintering cemented carbide molding guide wheel based on plasma discharging, logical Crossing the HIP sintering technique used and be prepared guide wheel, powder is pressed and burns the part that silk floss becomes fine and close, reduces goods Sintering temperature, improve the grainiess of goods, eliminate the intergranular defect of material internal and hole, improve material Consistency and intensity.
For solving above-mentioned technical problem, the present invention is achieved by the following technical solutions:
The present invention is a kind of method of sintering cemented carbide molding guide wheel based on plasma discharging, comprises the steps:
Step one, the WC powder of dispensing: 60%-75%, 5%-7.5%Co powder and the suppression of 0.8%-0.85% crystal grain Agent, surplus is ceramic powders;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continue reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace 1500 DEG C- 2000 DEG C, synthesize the WC powder body that grain size is 1.0-1.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.2-0.3 μm Co powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: the WC powder of dispensing 60%-75% that step one is prepared, 5%-7.5%Co powder and 0.8%-0.85% grain inhibitor, surplus is that ceramic powders joins in tank, with liquid ethanol as ball-milling medium, the ball of A and B Material ratio is 10:1, adds titanium tetrachloride in mechanical milling process, and the rotating speed of ball mill is at 90-100r/min, and Ball-milling Time is at 130h- 160h;
Step 3, sieves and is dried: put in guide wheel mould by the powder of step 2 milled;
Step 4, discharge plasma sintering: guide wheel mould step 3 made is put in discharge plasma sintering stove is logical After electricity, 3-5min i.e. makes guide wheel.
The method have the advantages that
The discharge plasma sintering process that the present invention uses is prepared guide wheel, and crystal grain is uniform, density is high, mechanical property Good, within the time of a few minutes, i.e. can be made into Guiding wheel structure, be to utilize pulse energy, discharge pulse pressure and joule thermogenetic wink Time high-temperature field realize sintering process, make the internal each granule of sintered body produce by the plasma discharging of instantaneous generation uniform Spontaneous heating also makes particle surface activate, and owing to heating, cooling speed is fast, temperature retention time is short, makes sintering process fast skip surface Diffusion phase, decreases the growth of granule, also shortens manufacturing cycle simultaneously, has saved the energy.
Certainly, the arbitrary product implementing the present invention it is not absolutely required to reach all the above advantage simultaneously.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based in the present invention Embodiment, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, all Belong to the scope of protection of the invention.
Embodiment one
Step one, dispensing: WC powder, 5%Co powder and 0.8% grain inhibitor of 60%, surplus is ceramic powders;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continue reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace 1500 DEG C- 2000 DEG C, synthesize the WC powder body that grain size is 1.0-1.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.2-0.3 μm Co powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: the WC powder of dispensing 60%, 5%Co powder and the suppression of 0.8% crystal grain that step one is prepared Agent, surplus is that ceramic powders joins in tank, and with liquid ethanol as ball-milling medium, the ratio of grinding media to material of A and B is 10:1, mechanical milling process Middle addition titanium tetrachloride, the rotating speed of ball mill is at 90-100r/min, and Ball-milling Time is at 130h-160h;
Step 3, sieves and is dried: put in guide wheel mould by the powder of step 2 milled;
Step 4, discharge plasma sintering: guide wheel mould step 3 made is put in discharge plasma sintering stove is logical After electricity, 3-5min i.e. makes guide wheel.
Along with the increase of sintering temperature, WC-Co-ceramal sample time (10min) 1050 DEG C under certain temperature retention time There is no densification, along with sintering temperature improves, the densification of sample increases sharply, and reaches 89.0% during to 1100 DEG C Relative density, the most then there is no change.
Embodiment two
A kind of method of sintering cemented carbide molding guide wheel based on plasma discharging, following steps:
Step one, dispensing: WC powder, 6%Co powder and 0.85% grain inhibitor of 70%, surplus is ceramic powders;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continue reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace 1500 DEG C- 2000 DEG C, synthesize the WC powder body that grain size is 1.0-1.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.2-0.3 μm Co powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: the WC powder of dispensing 70%, 6%Co powder and 0.85% crystal grain that step one are prepared press down Preparation, surplus is that ceramic powders joins in tank, and with liquid ethanol as ball-milling medium, the ratio of grinding media to material of A and B is 10:1, ball milling mistake Adding titanium tetrachloride in journey, the rotating speed of ball mill is at 90-100r/min, and Ball-milling Time is at 130h-160h;
Step 3, sieves and is dried: put in guide wheel mould by the powder of step 2 milled;
Step 4, discharge plasma sintering: guide wheel mould step 3 made is put in discharge plasma sintering stove is logical After electricity, 3-5min i.e. makes guide wheel.
Along with the increase of sintering temperature, WC-Co-carbon fiber powder alloy (10min) 1100 DEG C under certain temperature retention time Time sample there is no densification, along with sintering temperature improve, the densification of sample increases sharply, and reaches during to 1150 DEG C The relative density of 99.3%, the most then there is no change.
Embodiment three
A kind of method of sintering cemented carbide molding guide wheel based on plasma discharging, following steps:
Step one, dispensing: WC powder, 7.5%Co powder and 0.85% grain inhibitor of 75%, surplus is ceramics End;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder is straight in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continue reduction and carbonization in succession and prepare WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace 1500 DEG C- 2000 DEG C, synthesize the WC powder body that grain size is 1.0-1.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form 0.2-0.3 μm Co powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: the WC powder of dispensing 75%, 7.5%Co powder and 0.85% crystal grain that step one is prepared Inhibitor, surplus is that ceramic powders joins in tank, and with liquid ethanol as ball-milling medium, the ratio of grinding media to material of A and B is 10:1, ball milling During add titanium tetrachloride, the rotating speed of ball mill is at 90-100r/min, and Ball-milling Time is at 130h-160h;
Step 3, sieves and is dried: put in guide wheel mould by the powder of step 2 milled;
Step 4, discharge plasma sintering: guide wheel mould step 3 made is put in discharge plasma sintering stove is logical After electricity, 3-5min i.e. makes guide wheel.
Along with the increase of sintering temperature, WC-Co-carbon fiber powder alloy (10min) 1030 DEG C under certain temperature retention time Time sample there is no densification, along with sintering temperature improve, the densification of sample increases sharply, and reaches during to 1300 DEG C The relative density of 99.0%, the most then there is no change.
The discharge plasma sintering process used is prepared guide wheel, and crystal grain is uniform, density is high, mechanical property is good, several Minute time in i.e. can be made into Guiding wheel structure, be to utilize pulse energy, discharge pulse pressure and the thermogenetic TRANSIENT HIGH TEMPERATURE of joule Field realizes sintering process, makes the internal each granule of sintered body produce uniform spontaneous heating by the plasma discharging of instantaneous generation And make particle surface activate, owing to heating, cooling speed is fast, temperature retention time is short, makes sintering process fast skip diffusion into the surface rank Section, decreases the growth of granule, also shortens manufacturing cycle simultaneously, has saved the energy.
In the description of this specification, the description of reference term " embodiment ", " example ", " concrete example " etc. means Specific features, structure, material or feature in conjunction with this embodiment or example description is contained at least one enforcement of the present invention In example or example.In this manual, the schematic representation to above-mentioned term is not necessarily referring to identical embodiment or example. And, the specific features of description, structure, material or feature can be to close in any one or more embodiments or example Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.Preferred embodiment is the most detailed Describe all of details, be also not intended to the detailed description of the invention that this invention is only described.Obviously, according to the content of this specification, Can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is to preferably explain the present invention Principle and actual application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and four corner thereof and equivalent.

Claims (1)

1. the method for a sintering cemented carbide molding guide wheel based on plasma discharging, it is characterised in that comprise the steps:
Step one, the WC powder of dispensing: 60%-75%, 5%-7.5%Co powder and 0.8%-0.85% grain inhibitor, remaining Amount is ceramic powders;
The preparation of A ultra-fine WC powder: by C powder and WO3Powder directly connects in being placed in the rotary furnace of nitrogen atmosphere in the ratio of atomic ratio 1:1 Continuous reduction and carbonization prepares WC powder, reductase 12 4h-50h under hydrogen shield, the temperature stabilization of rotary furnace at 1500 DEG C-2000 DEG C, Synthesize the WC powder body that grain size is 1.0-1.5 circle;
The preparation of B Co powder: Co powder is placed in ball mill, ball milling 30h-50h under hydrogen shield, form the Co of 0.2-0.3 μm Powder;
C grain inhibitor: include the Gr of VC and 25%-40% of 60%-75%5C3
Step 2, wet grinding: the WC powder of dispensing 60%-75% that step one is prepared, 5%-7.5%Co powder and 0.8%- 0.85% grain inhibitor, surplus is that ceramic powders joins in tank, and with liquid ethanol as ball-milling medium, the ratio of grinding media to material of A and B is 10:1, adds titanium tetrachloride in mechanical milling process, the rotating speed of ball mill is at 90-100r/min, and Ball-milling Time is at 130h-160h;
Step 3, sieves and is dried: put in guide wheel mould by the powder of step 2 milled;
Step 4, discharge plasma sintering: guide wheel mould step 3 made is put in discharge plasma sintering stove, after energising 3-5min i.e. makes guide wheel.
CN201610701954.4A 2016-08-22 2016-08-22 A kind of method of sintering cemented carbide molding guide wheel based on plasma discharging Pending CN106216673A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001329331A (en) * 2000-05-19 2001-11-27 Hitachi Tool Engineering Ltd High hardness and high toughness cemented carbide and its production method
CN103635599A (en) * 2011-06-27 2014-03-12 京瓷株式会社 Hard alloy and cutting tool
CN103627942A (en) * 2013-03-20 2014-03-12 厦门钨业股份有限公司 Preparation method for high-performance WC-Co nanocrystal cemented carbide
CN105264103A (en) * 2013-05-31 2016-01-20 山特维克知识产权股份有限公司 New process of manufacturing cemented carbide and a product obtained thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001329331A (en) * 2000-05-19 2001-11-27 Hitachi Tool Engineering Ltd High hardness and high toughness cemented carbide and its production method
CN103635599A (en) * 2011-06-27 2014-03-12 京瓷株式会社 Hard alloy and cutting tool
CN103627942A (en) * 2013-03-20 2014-03-12 厦门钨业股份有限公司 Preparation method for high-performance WC-Co nanocrystal cemented carbide
CN105264103A (en) * 2013-05-31 2016-01-20 山特维克知识产权股份有限公司 New process of manufacturing cemented carbide and a product obtained thereof

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