CN106216659A - A kind of tin bronze alloys powder and preparation method thereof - Google Patents

A kind of tin bronze alloys powder and preparation method thereof Download PDF

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Publication number
CN106216659A
CN106216659A CN201610770783.0A CN201610770783A CN106216659A CN 106216659 A CN106216659 A CN 106216659A CN 201610770783 A CN201610770783 A CN 201610770783A CN 106216659 A CN106216659 A CN 106216659A
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China
Prior art keywords
powder
bronze
tin bronze
copper
tin
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CN201610770783.0A
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Chinese (zh)
Inventor
朱胜利
陈文华
郭殿月
刘茹晶
朱金花
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KUNSHAN DETAI METAL TECHNOLOGY Co Ltd
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KUNSHAN DETAI METAL TECHNOLOGY Co Ltd
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Priority to CN201610770783.0A priority Critical patent/CN106216659A/en
Publication of CN106216659A publication Critical patent/CN106216659A/en
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    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
    • B22F9/22Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/02Alloys based on copper with tin as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Abstract

The invention discloses a kind of tin bronze alloys powder and preparation method thereof, relate to field of metal alloy technology.The tin bronze alloys powder of the present invention, by weight percentage, prepares the zinc powder of signal bronze powder, 0~20% that raw material includes cupric oxide powder, 60%~90% of 5%~40%;The present invention selects cupric oxide powder, signal bronze powder, zinc powder to be raw material, and by regulating the proportioning of each raw material, the tin bronze alloys apparent density of powder of preparation is low, good moldability;By copper powder is pre-oxidized, broken, substantially increase the utilization rate of copper powder, reduce production cost, simultaneously because after copper oxidation, what in reducing atmosphere, diffusion-sintering process was carried out is that activity diffusion-sintering, relatively copper powder are directly easier to signal bronze powder diffusion-sintering, and alloying process is more prone to carry out;The preparation method technique of the present invention is simple, and the tin bronze alloys powder of preparation, apparent density is low, good moldability.

Description

A kind of tin bronze alloys powder and preparation method thereof
Technical field
The present invention relates to field of metal alloy technology, particularly relate to a kind of tin bronze alloys powder and preparation method thereof.
Background technology
Tin bronze alloys, as powder metallurgy, friction material and oil containing bearing material, Diamond Tool Matrix by extensively General application.In recent years, the industry high speed development such as powder metallurgy, diamond tool, ornament materials, the application of tin bronze alloys powder is also More and more extensive.The most commonly used atomized alloy technique, hybrid technique, oxidative deamination process three productions method are entered at present Row large-scale production, the performance of the powder produced according to different production technologies is also not quite similar.Wherein, water atomization produces Tin bronze powder is cheap, but fast due to water-cooled speed in production process, and its hardness is relatively big, and the stannum that water atomization simultaneously produces is blue or green Copper powder has bigger apparent density, and processability is poor.The tin bronze powder that mixing method produces, has good mouldability, but Its easily segregation during transport, molding etc., intensity is relatively low, and shrinkage factor is wayward.
Summary of the invention
For the deficiencies in the prior art, an object of the present invention is to provide a kind of tin bronze alloys powder, and pine fills close Spend low, good moldability.
For reaching this purpose, the present invention by the following technical solutions:
A kind of tin bronze alloys powder, by weight percentage, prepare raw material include 5%~40% cupric oxide powder, The zinc powder of signal bronze powder, 0~20% of 60%~90%, the weight of such as cupric oxide powder accounts for the 5% of raw material total amount, 10%, 15%, 20%, 25%, 30%, 35%, 40%, the weight of signal bronze powder accounts for the 60% of raw material total amount, 65%, 70%, 75%, 80%, 85%, 90%, the weight of zinc powder accounts for the 1% of raw material total amount, 2%, 3%, 4%, 5%, 10%, 15%, 20%.
By copper powder is pre-oxidized, broken, substantially increase the utilization rate of copper powder, reduce production cost, simultaneously by After copper aoxidizes, what in reducing atmosphere, diffusion-sintering process was carried out is that activity diffusion-sintering, relatively copper powder are directly closed with copper and tin Bronze diffusion-sintering is easier to, and alloying process is more prone to carry out;Wherein, it is prepared as with electrolytic copper powder due to water atomization copper powder This is the most relatively low, draws materials easily, is wherein not excluded for adopting the copper powder prepared in other ways, thus use cupric oxide powder be water atomization process or Copper powder prepared by electrolysis is fired, the broken cupric oxide powder prepared, due in oxidizing process, and the restriction of oxidizing condition, therefore In described cupric oxide powder, oxygen content is 16%~20%, such as 16%, 17%, 18%, 19%, 20%.
Wherein, the mesh number of described cupric oxide powder is-200 mesh, selects the cupric oxide powder of this mesh number, it is simple to formed relatively after sintering Low apparent density.
Wherein, the cost that signal bronze powder is prepared in employing water atomization is relatively low compared with other costs, water atomization signal bronze simultaneously Powder has excellent mobility, therefore signal bronze powder uses the atomization signal bronze powder that water atomization process prepares, described copper Arranging in pairs or groups for convenience in ashbury metal powder, wherein the content (mass percent) of copper is 50%~90%, such as copper content is 50%, 60%, 70%, 80%, 90%, Theil indices is 10%~50%, and such as Theil indices is 10%, 20%, 30%, 40%, 50%.
Wherein, described zinc powder is the zinc powder that aerosolization method prepares.
The copper powder that the present invention selects atomization or electrolytic copper powder to prepare prepared cupric oxide powder fired, broken, atomization copper and tin Alloyed powder, aerosolization zinc powder are raw material, by pre-oxidizing atomized copper powder or electrolytic copper powder, broken, substantially increase mist Change the utilization rate of copper powder, reduce production cost, simultaneously because after copper oxidation, diffusion-sintering process is carried out in reducing atmosphere Being that activity diffusion-sintering, relatively copper powder are directly easier to signal bronze powder diffusion-sintering, alloying process is more prone to carry out.Can Suitably reduce the temperature of copper and tin diffusion, reduce energy consumption.For the tin bronze mode of production that this method is more traditional, at follow-up tune simultaneously The composition of whole customer demand, quality control has only in mixed process, is greatly improved the utilization rate of product, and stock buildup is had enough to meet the need Rate, reduces the operation cost of enterprise.On the other hand, the tin bronze powder that this method produces, owing to being that powder loose sintering is laggard Row is broken, and the most each granule is granule composition, has relatively low apparent density, good mouldability, is making oil-containing axle The porous part such as hold and there is the biggest advantage.
The two of the purpose of the present invention are to provide the preparation method of a kind of tin bronze alloys powder, and technique is simple, preparation Tin bronze alloys powder, apparent density is low, good moldability, comprises the following steps:
1) use water atomization process or Preparing Copper Powder by Electrolysis, copper powder is carried out roasting, crushes, obtain cupric oxide powder;
2) water atomization process preparation atomization signal bronze powder is used;
3) aerosolization method is used to prepare zinc powder;
4) by step 1) cupric oxide powder prepared, step 2) prepare atomization signal bronze powder, step 3) zinc powder prepared It is placed in mix homogeneously in Double cone mixer, prepares tin bronze powder precursor;
5) by step 4) the tin bronze powder precursor for preparing is placed in reducing atmosphere and carries out heat treatment, it is achieved oxidation Copper powder in reduction process with the co-diffused of signal bronze powder Yu zinc powder, prepare tin bronze composite powder;
6) by step 5) tin bronze composite powder after heat treatment carries out crushing and screening through disintegrating machine, and prepare tin bronze and close Bronze end.
Step 4) in, the time of described mixing is 45min.
Step 5) in, the temperature of described heat treatment is 400~800 DEG C, and the time of described heat treatment is 1.5~4h.
Compared with prior art, the invention have the benefit that the tin bronze alloys powder of the present invention, by weight percentage Meter, prepares the zinc powder of signal bronze powder, 0~20% that raw material includes cupric oxide powder, 60%~90% of 5%~40%;This Bright selection cupric oxide powder, signal bronze powder, zinc powder are raw material, and by regulating the proportioning of each raw material, the tin bronze alloys of preparation Apparent density of powder is low, good moldability;By copper powder is pre-oxidized, broken, substantially increase the utilization rate of copper powder, reduce Production cost, simultaneously because after copper oxidation, what in reducing atmosphere, diffusion-sintering process was carried out is activity diffusion-sintering, relatively copper Powder is directly easier to signal bronze powder diffusion-sintering, and alloying process is more prone to carry out;By cupric oxide powder, signal bronze Powder, zinc powder mix homogeneously are placed in steel belt reduction furnace, carry out high-temperature heat treatment, then breaking through disintegrating machine under reducing atmosphere Broken screening obtains tin bronze alloys powder.The preparation method technique of the present invention is simple, and the tin bronze alloys powder of preparation, pine fills close Spend low, good moldability.
Detailed description of the invention
Technical scheme is further illustrated below by detailed description of the invention.
As no specific instructions, the various raw materials of the present invention are the most commercially available to be buied, or prepares according to the conventional method of this area Obtain.
Embodiment 1
1) use water atomization process or Preparing Copper Powder by Electrolysis, copper powder is carried out roasting, crushes, obtain the oxidation of-200 mesh Copper powder, wherein oxygen content is 16%;
2) using water atomization process preparation atomization signal bronze powder, wherein copper content is 50%, and Theil indices is: 50%;
3) aerosolization method is used to prepare zinc powder;
4) by step 1) cupric oxide powder prepared, step 2) the atomization signal bronze powder prepared, step 3) zinc powder prepared Be placed in Double cone mixer mixing 45min to mix homogeneously, prepare tin bronze powder precursor, wherein cupric oxide powder content is 12%, signal bronze powder content is 84%, and zinc content is 4%;
5) by step 4) the tin bronze powder precursor for preparing is placed in reducing atmosphere and carries out heat treatment, set at heat The temperature of reason is 500 DEG C, and heat treatment time is 2h, it is achieved cupric oxide powder in reduction process with being total to of signal bronze powder and zinc powder With diffusion, prepare tin bronze composite powder;
6) by step 5) tin bronze composite powder after heat treatment carries out crushing and screening through disintegrating machine, and prepare tin bronze and close Bronze end.
Comparative example 1-1
According to percentage by weight, weigh electrolytic copper plate 88%, 1# tin slab 6%, zinc ingot metal 6%, intermediate frequency furnace carry out melting, And be atomized, obtain tin bronze powder.
Comparative example 1-2
By weight percentage, weigh the atomized copper powder of 88% and the atomization tin powder of 6%, the atomized zinc dust of 6%, be atomized copper The mesh number of powder and atomization tin powder, atomized zinc dust is-100 mesh, and wherein the atomized copper powder of-325 mesh accounts for atomized copper powder total amount 40%, the atomization tin powder of-325 mesh accounts for the 40% of atomization tin powder total amount, adds in W-20 Double cone mixer, mixes 20min, mixing Uniformly obtain tin bronze mixed-powder.
Embodiment 2
1) use water atomization process or Preparing Copper Powder by Electrolysis, copper powder is carried out roasting, crushes, obtain the oxidation of-200 mesh Copper powder, wherein oxygen content is 18%;
2) using water atomization process preparation atomization signal bronze powder, wherein copper content is 70%, and Theil indices is: 30%;
3) aerosolization method is used to prepare zinc powder;
4) by step 1) cupric oxide powder prepared, step 2) the atomization signal bronze powder prepared, step 3) zinc powder prepared Be placed in Double cone mixer mixing 45min to mix homogeneously, prepare tin bronze powder precursor, wherein cupric oxide powder content is 20%, signal bronze powder content is 74%, and zinc content is 6%;
5) by step 4) the tin bronze powder precursor for preparing is placed in reducing atmosphere and carries out heat treatment, set at heat The temperature of reason is 600 DEG C, and heat treatment time is 3h, it is achieved cupric oxide powder in reduction process with being total to of signal bronze powder and zinc powder With diffusion, prepare tin bronze composite powder;
6) by step 5) tin bronze composite powder after heat treatment carries out crushing and screening through disintegrating machine, and prepare tin bronze and close Bronze end.
Comparative example 2-1
According to percentage by weight, weigh electrolytic copper plate 90%, 1# tin slab 10%, intermediate frequency furnace carries out melting, and carries out Atomization, obtains tin bronze powder.
Comparative example 2-2
By weight percentage, the atomized copper powder of 90% and the atomization tin powder of 10%, atomized copper powder and atomization tin powder are weighed Mesh number be-100 mesh, wherein the atomized copper powder of-325 mesh accounts for the 40% of atomized copper powder total amount, and the atomization tin powder of-325 mesh accounts for The 40% of atomization tin powder total amount, adds in W-20 Double cone mixer, mixes 20min, and mix homogeneously obtains tin bronze mixed-powder.
Embodiment 3
1) use water atomization process or Preparing Copper Powder by Electrolysis, copper powder is carried out roasting, crushes, obtain the oxidation of-200 mesh Copper powder, wherein oxygen content is 20%;
2) using water atomization process preparation atomization signal bronze powder, wherein copper content is 90%, and Theil indices is: 10%;
3) aerosolization method is used to prepare zinc powder;
4) by step 1) cupric oxide powder prepared, step 2) the atomization signal bronze powder prepared, step 3) zinc powder prepared Be placed in Double cone mixer mixing 45min to mix homogeneously, prepare tin bronze powder precursor, wherein cupric oxide powder content is 25%, signal bronze powder content is 60%, and zinc content is 15%;
5) by step 4) the tin bronze powder precursor for preparing is placed in reducing atmosphere and carries out heat treatment, set at heat The temperature of reason is 800 DEG C, and heat treatment time is 4h, it is achieved cupric oxide powder in reduction process with being total to of signal bronze powder and zinc powder With diffusion, prepare tin bronze composite powder;
6) by step 5) tin bronze composite powder after heat treatment carries out crushing and screening through disintegrating machine, and prepare tin bronze and close Bronze end.
Comparative example 3-1
According to percentage by weight, weigh electrolytic copper plate 95%, 1# tin slab 5%, intermediate frequency furnace carries out melting, and carries out mist Change, obtain tin bronze powder.
Comparative example 3-2
By weight percentage, the atomized copper powder of 95% and the atomization tin powder of 5%, atomized copper powder and atomization tin powder are weighed Mesh number is-100 mesh, and wherein the atomized copper powder of-325 mesh accounts for the 40% of atomized copper powder total amount, and the atomization tin powder of-325 mesh accounts for mist Changing the 40% of glass putty total amount, add in W-20 Double cone mixer, mix 20min, mix homogeneously obtains tin bronze mixed-powder.
By embodiment 1,2,3, powder prepared by comparative example 1-1,1-2,2-1,2-2,3-1,3-2 is pressed into high 12mm, directly Footpath is 7mm, and internal diameter is the sample of 2mm, compressing during, it is hard that comparative example and embodiments of the invention all with the addition of 0.5% Fat acid zinc is as lubricant;Then sample is put in net strip sintering furnace and be sintered.By the apparent density of test powders, stream Size changing rate after dynamic property, compact density, and sample sintering, effective drainage porosity, crushing strength, the data of segregation situation, Compare tin bronze alloys powder and common mixed-powder and the performance of molten alloy powder, experimental result prepared by the present invention And part Experiment condition is as shown in table 1.Wherein, apparent density detects according to the standard of GB/T 1479.1-2011;Flowing Property is tested according to the standard of GB/T 1482, and size changing rate refers mainly to diameter dimension rate of change;Effective drainage porosity according to The standard of GB/T 5163-2006 is measured;Crushing strength is measured according to the standard of GB/T 6084.
Table 1
Visible according to table 1 data, for the melting tin bronze alloy in comparative example and tin bronze mixed-powder, this To have apparent density low for the tin bronze alloys powder of invention preparation, and processability is excellent, has that sintering rate of change is little waits spy simultaneously Point;After sintering, comprcssive strength is big, effective drainage porosity showed increased, and does not has segregation phenomena, be applied to oiliness bearing, During the preparation of the products such as material, properties of product can be significantly improved, when being applied to the preparation of diamond tool, can effectively carry The sharpness of high diamond tool.
Applicant states, the present invention illustrates detailed process equipment and the technological process of the present invention by above-described embodiment, But the invention is not limited in above-mentioned detailed process equipment and technological process, i.e. do not mean that the present invention have to rely on above-mentioned in detail Process equipment and technological process could be implemented.Person of ordinary skill in the field it will be clearly understood that any improvement in the present invention, The equivalence of raw material each to product of the present invention is replaced and the interpolation of auxiliary element, concrete way choice etc., all falls within the present invention's Within the scope of protection domain and disclosure.

Claims (8)

1. a tin bronze alloys powder, it is characterised in that by weight percentage, prepares raw material and includes the oxygen of 5%~40% Change the zinc powder of signal bronze powder, 0~20% of copper powder, 60%~90%.
Tin bronze alloys powder the most according to claim 1, it is characterised in that described cupric oxide powder be water atomization process or Copper powder prepared by the electrolysis cupric oxide powder prepared fired, broken, in described cupric oxide powder, oxygen content is 16%~20%.
Tin bronze alloys powder the most according to claim 2, it is characterised in that the mesh number of described cupric oxide powder is-200 Mesh.
Tin bronze alloys powder the most according to claim 1, it is characterised in that described signal bronze powder is water atomization process The atomization signal bronze powder prepared, in described signal bronze powder, the content of copper is 50%~90%, Theil indices be 10%~ 50%.
Tin bronze alloys powder the most according to claim 1, it is characterised in that described zinc powder is that aerosolization method prepares Zinc powder.
6. the preparation method of a tin bronze alloys powder as claimed in claim 1, it is characterised in that comprise the following steps:
1) use water atomization process or Preparing Copper Powder by Electrolysis, copper powder is carried out roasting, crushes, obtain cupric oxide powder;
2) water atomization process preparation atomization signal bronze powder is used;
3) aerosolization method is used to prepare zinc powder;
4) by step 1) cupric oxide powder prepared, step 2) prepare atomization signal bronze powder, step 3) zinc powder prepared is placed in Mix homogeneously in Double cone mixer, prepares tin bronze powder precursor;
5) by step 4) the tin bronze powder precursor for preparing is placed in reducing atmosphere and carries out heat treatment, it is achieved cupric oxide powder With the co-diffused of signal bronze powder Yu zinc powder in reduction process, prepare tin bronze composite powder;
6) by step 5) tin bronze composite powder after heat treatment carries out crushing and screening through disintegrating machine, prepares tin bronze alloys powder End.
Preparation method the most according to claim 6, it is characterised in that step 4) in, the time of described mixing is 45min.
Preparation method the most according to claim 6, it is characterised in that step 5) in, the temperature of described heat treatment be 400~ 800 DEG C, the time of described heat treatment is 1.5~4h.
CN201610770783.0A 2016-08-31 2016-08-31 A kind of tin bronze alloys powder and preparation method thereof Pending CN106216659A (en)

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Cited By (9)

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CN109128140A (en) * 2018-09-25 2019-01-04 罗源县凤山镇企业服务中心 A kind of preparation method of copper-tin alloy oiliness bearing
CN109351959A (en) * 2018-09-25 2019-02-19 罗源县凤山镇企业服务中心 A kind of half spreads the preparation method of copper-tin alloy powder
CN109382509A (en) * 2018-09-25 2019-02-26 罗源县凤山镇企业服务中心 A kind of preparation method of the copper-tin localized alloying powder for oiliness bearing
CN109967756A (en) * 2019-03-25 2019-07-05 安徽鑫佳铜业有限公司 A kind of low bulk tin bronze powder and its manufacturing method
CN110394456A (en) * 2019-07-04 2019-11-01 铜陵鑫佳粉体新材料科技有限公司 A kind of preparation method of oiliness bearing high-performance CuSn10 powder
CN110480022A (en) * 2019-09-04 2019-11-22 泉州天智合金材料科技有限公司 A kind of FeNiCuSn pre-alloyed powder, preparation method and application
CN111331129A (en) * 2020-04-26 2020-06-26 杭州屹通新材料股份有限公司 Preparation method of CuSn10 powder with low apparent density
CN111451519A (en) * 2020-04-03 2020-07-28 龙门金南磁性材料有限公司 Preparation method of brass-coated iron powder
CN112247138A (en) * 2020-09-23 2021-01-22 山东鲁银新材料科技有限公司 Diffusion type iron-copper alloy base powder and preparation method thereof

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109128140A (en) * 2018-09-25 2019-01-04 罗源县凤山镇企业服务中心 A kind of preparation method of copper-tin alloy oiliness bearing
CN109351959A (en) * 2018-09-25 2019-02-19 罗源县凤山镇企业服务中心 A kind of half spreads the preparation method of copper-tin alloy powder
CN109382509A (en) * 2018-09-25 2019-02-26 罗源县凤山镇企业服务中心 A kind of preparation method of the copper-tin localized alloying powder for oiliness bearing
CN109967756A (en) * 2019-03-25 2019-07-05 安徽鑫佳铜业有限公司 A kind of low bulk tin bronze powder and its manufacturing method
CN110394456A (en) * 2019-07-04 2019-11-01 铜陵鑫佳粉体新材料科技有限公司 A kind of preparation method of oiliness bearing high-performance CuSn10 powder
CN110394456B (en) * 2019-07-04 2023-05-26 铜陵鑫佳粉体新材料科技有限公司 Preparation method of high-performance CuSn10 powder for oil-retaining bearing
CN110480022A (en) * 2019-09-04 2019-11-22 泉州天智合金材料科技有限公司 A kind of FeNiCuSn pre-alloyed powder, preparation method and application
CN110480022B (en) * 2019-09-04 2022-06-21 泉州天智合金材料科技有限公司 FeNiCuSn prealloying powder, preparation method and application
CN111451519A (en) * 2020-04-03 2020-07-28 龙门金南磁性材料有限公司 Preparation method of brass-coated iron powder
CN111451519B (en) * 2020-04-03 2022-10-14 龙门金南磁性材料有限公司 Preparation method of brass-coated iron powder
CN111331129A (en) * 2020-04-26 2020-06-26 杭州屹通新材料股份有限公司 Preparation method of CuSn10 powder with low apparent density
CN112247138A (en) * 2020-09-23 2021-01-22 山东鲁银新材料科技有限公司 Diffusion type iron-copper alloy base powder and preparation method thereof

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