CN106216360A - A kind of refined and resource utilization method of side-product salt - Google Patents

A kind of refined and resource utilization method of side-product salt Download PDF

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Publication number
CN106216360A
CN106216360A CN201610669567.7A CN201610669567A CN106216360A CN 106216360 A CN106216360 A CN 106216360A CN 201610669567 A CN201610669567 A CN 201610669567A CN 106216360 A CN106216360 A CN 106216360A
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salt
product salt
refined
resource utilization
utilization method
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韩正昌
马军军
韩峰
朱家明
高亚娟
张寅丞
朱伯淞
何建龙
季军
吴传宝
张寿兵
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Nanjing Ge Luote Environmental Engineering Limited-Liability Co
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Nanjing Ge Luote Environmental Engineering Limited-Liability Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/008Pyrolysis reactions

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides the refined of a kind of side-product salt and resource utilization method, comprise the following steps: the side-product salt of certain mass is placed in microwave cracking stove by (1);(2) Waste gas outlet is set on microwave cracking stove;(3) waste gas that Waste gas outlet is discharged enters heat exchanger;(4) waste gas through heat exchanger connects emission-control equipment;(5) the side-product salt after processing in step (1) detects;(6) it is dissolved in pure water, remove impurity by step (5) detects qualified side-product salt;(7) salt after remove impurity is dissolved into into electrolysis with ion-exchange film;(8) after electrolysis with ion-exchange film, H can be obtained2、Cl2And NaOH.Resource utilization degree of the present invention is the highest, and technological process is simple, it is not necessary to carry out the discriminating of danger wastes, directly by its recycling, can remove major part assay expense from, it is achieved automated production, easy and simple to handle.

Description

A kind of refined and resource utilization method of side-product salt
Technical field
The present invention be directed to the refined and recycling of the side-product salt of the production technology generation of the industry such as pesticide, medicine Technology, forms a kind of new resource and is used, belong to field of environment protection.
Background technology
At present, the industry such as China's Coal Chemical Industry, pesticide, dyestuff produces substantial amounts of dirty salt, and annual output is in terms of million tons, and lacks Suitably process approach less.Containing substantial amounts of poisonous and hazardous Organic substance in these abraum salts, and with penetrating odor, typically quilt It is useless that local environmental administration regards as danger.The side-product salt that pesticide industry produces is being listed in endanger and is being given up by national correlation department at present In register, it is not necessary to identify directly as dangerous solid waste.Because there is no clear and definite standard or guidance method, because it produces Raw amount is big, kind is many, complicated component, intractability big, becomes the difficult problem of environmental protection that industry is urgently to be resolved hurrily, and present relevant enterprise uses Mode be build storehouse keep in, has there is " swell-warehouse " phenomenon in Some Enterprises.
In recent years, the problem of side-product salt also causes government and the highest attention of society.Pesticide by-product abraum salt is pesticide row Industry is measured the solid waste of maximum, containing various poisonous and harmful substances, complicated.Simultaneously because moisture is high, easily lump, It is difficult to be effectively addressed and utilize.Salt is a kind of important industrial chemicals, is also extremely valuable national strategy resource, reclaims Utilize pesticide by-product abraum salt as raw material of industry salt, be possible not only to eliminate the pollution to environment, it is also possible to make full use of preciousness Salt resource, by by-product resource, it is achieved recycling economy.
In terms of side-product salt treatment, conventional technology is incineration technology, the most under the high temperature conditions, by side-product salt Organic substance decomposes, gasifies, aoxidizes, and the most serious poisonous and harmful substance is removed under the high temperature conditions.This is a kind of process pair A kind of technology that product salt is more effective and feasible, on market, existing processing method makes the high temperature such as employing incinerator, rotary kiln Treatment technology.But, these technology there is also a series of problem in actual application, is mainly manifested in following Aspect:
1, side-product salt is bonded on equipment inner wall, causes equipment not use.Side-product salt itself has certain moisture content, When the equipment such as incinerator, rotary kiln of entrance, easy to stick on the inwall of equipment under the effect of high temperature, and Organic substance is decomposing During complicated component, reaction during also can produce tool sticking Organic substance, side-product salt can be made firmer Be bonded on equipment inner wall, labor cleaning cannot be carried out, and ultimately causes the device space not enough, and equipment can not be again with, So that finally the falling into disuse of equipment.
2, heating uneven, treatment effeciency is low.When the recycling equipment such as incinerator, rotary kiln burns, these equipment are adding It is all the mode using local heating during heat, through conduction of heat, all of side-product salt is heated to design temperature.This The mode of heating of sample can make the heating-up temperature of side-product salt uneven, causes local temperature too high or local temperature is too low shows As, ultimately result in the Organic substance in side-product salt and decompose not exclusively, it is impossible to thoroughly oxidation operation is decomposed, cause treatment effect The best.
3, the side-product salt after processing is difficult to recycling.Although the salt after process becomes general solid waste, but still It is a kind of Litter, not by its recycling, causes a certain degree of wasting of resources, and the process of general solid waste also needs Expense that will be higher.After side-product salt is calcined, it is main for carrying substantial amounts of insoluble matter, mainly black in side-product salt secretly, and place Manage improper if having a kind of zest taste.Therefore, the side-product salt of calcining is had no idea as material uses such as Snow Agent.
Summary of the invention
The problem existed for prior art, patent of the present invention discloses the microwave cracking technology of a kind of side-product salt, can To solve to heat uneven, stamping device and the problem of recycling.BROAD SUMMARY is as follows:
Refined and the resource utilization method of a kind of side-product salt, comprises the following steps:
(1) the side-product salt of certain mass is placed in microwave cracking stove, microwave cracking stove controls temperature at 200-700 DEG C of model In enclosing, pyrolysis time is 1-6h;
(2) during step (1) heats, have waste gas and produce, microwave cracking stove arranges Waste gas outlet;
(3) waste gas that Waste gas outlet in step (2) is discharged is entered heat exchanger, heat will be taken away with hot blast or the shape of liquid Formula carries out reuse;
(4) in step (3) through the waste gas connection emission-control equipment of heat exchanger;
(5) the side-product salt after processing in step (1) detects so that it is the organic concentration in side-product salt is reduced to Below 10ppm;
(6) being dissolved in pure water by detecting qualified side-product salt in step (5), the concentration of salt is between 200-350g/L, by solution Carry out remove impurity;
(7) saline solution after remove impurity in step (6) is detected so that it is after reaching the standard of chlor-alkali salt, saline solution Enter electrolysis with ion-exchange film;
(8) after step (7) electrolysis with ion-exchange film, H can be obtained2、Cl2And NaOH solution, H2、Cl2It is collected respectively, NaOH solution derives and enters crystallizing evaporator, obtains NaOH solid.
Finally, by side-product salt recycling.
Preferably, during step (1) microwave cracking, temperature controls at 400-600 degree;
Preferably, the time of step (1) microwave cracking is 2-4h;
Preferably, during step (1) microwave cracking, device bottom carries out the motion of non-rotating, prevents side-product salt During cracking, solidify in bulk, heat uneven phenomenon and produce;
Preferably, during step (1) microwave cracking, device bottom carries out wave, formula the most straggly motion;
Preferably, in step (3) heat exchanger, heat reuse form is the form of hot blast;
Preferably, step (4) uses catalytic oxidation technologies, combustion technology and plasma technique in emission-control equipment.
Preferably, in step (6), impurity removal process includes: clarifies → adds barium salt and remove SO4 2-Ion → addition Na2CO3Remove Ba2+、Ca2+→ enter chelating resin removal Ca2+、Mg2+
Preferably, the H collected in step (7)2、Cl2Resynthesis HCl.
The beneficial effect of patent of the present invention:
(1) homogeneous heating, treatment effeciency is high.The maximum feature of microwave heating is that microwave produces inside heating object, heat Source, from interior of articles, homogeneous heating, does not results in the half-cooked phenomenon of " not yet done in outer Jiao ", simultaneously because " heating the most simultaneously " Substantially reducing heat time heating time, the efficiency of heating surface is high.Therefore, the technology of microwave heating is used can quickly to rise to temperature require temperature Degree, and it is uneven not have heating, the problem that organic matter removal is uneven, has the strongest creativeness.
(2) equipment is non-caked, and floor space is little.Use the rotary kiln device of common mode of heating, it may appear that side-product The granule of salt is bonded on equipment, and along with the prolongation of the time of use, the phenomenon of equipment bonding can be more and more heavier.Employing microwave adds Thermal technology, owing to heating technique itself is uniform, it is not necessary to significantly overturning, therefore side-product salt will not concentrate at equipment On, solve existing existing problems under common heating mode.Additionally, general industry firing equipment is bigger, occupation of land is many, around ring Border temperature is the highest, and operator's labor condition is poor, and intensity is big.And microwave heating floor space is little, it is to avoid high ambient temperature, The labor condition of workman has obtained greatly improving.
(3) equipment is provided with heat reclamation set, increases heat utilization rate.The heat major part that microwave cracking stove produces is Taking away with the form of waste gas, therefore connect heat exchanger at Waste gas outlet, heat exchanger transfers heat on other materials (such as sky Gas), it is being passed in microwave cracking stove (with the form reuse of hot blast) by the material of absorption heat, thus is realizing returning of heat With, increase heat utilization rate, reduce the waste of energy, thus reduce the processing cost of by-product salt.
(4) directly by side-product salt recycling.In the technology of the present invention, directly side-product is refined to chlor-alkali salt Standard, use electrolysis with ion-exchange film technology, make sodium chloride salt become highly purified NaOH solid and hydrogen, chlorine etc. money Source, it is achieved the recycling of side-product salt.The NaOH purity obtained by electrolysis with ion-exchange film more than 99%, can meet chemical fibre, The industries such as the pharmacy prescription to high-purity Caustic soda;The high generally purity of chlorine gas feeding of purity of chlorine gas feeding, more than 99%, is that good organochlorine is raw Produce raw material;The high generally hydrogen purity of hydrogen purity > 99%, can be directly used for requiring the occasion of High Purity Hydrogen.Therefore, the technology of the present invention Its resource utilization degree is the highest, has significant novelty.
(5) whole technological process is simple, and operation can realize automatization.In whole technological process, from the essence of side-product salt System, to generating highly purified, the resource of resourcebility utilization, is a kind of quantity-produced technique, can realize the automatization produced. In whole technique, by being refined to electrolysis with ion-exchange film, it is not necessary to carry out the discriminating of danger wastes, directly by its resource profit With, major part assay expense can be removed from, it is achieved automated production, easy and simple to handle.
Detailed description of the invention
Below in conjunction with detailed description of the invention, it is further elucidated with the present invention, it should be understood that following detailed description of the invention is only used for The bright present invention rather than restriction the scope of the present invention.
Embodiment 1
The technological process of the present invention is as it is shown in figure 1, the side-product salt of this experiment employing is from certain pesticide chemical company, and it is mainly The side-product salt (once filtering salt) produced in Cupric sulfate production technology, is mainly composed of sodium chloride salt.Sample moisture content is left 12% The right side, organic concentration is higher.Weighing the side-product salt of certain mass, be placed in microwave cracking stove, arranging temperature is 400 DEG C, splits The solution time is 4h, and its treatment effect is as shown in table 1.
Table 1 experiment processes analytical data
Remarks: data are to be dissolved in 10g dry weight side-product in 100ml pure water recording.
By data in table 1 it can be seen that after microwave cracking, the salt Organic substance in side-product is already below detection Blank, illustrate that Organic substance the most all decomposes, treatment effect is excellent.
Being dissolved in detecting qualified salt in the solution of certain volume, in solution, salt concentration is 305g/L, by dissolved Saline solution carries out remove impurity.
(1) clarify, filter.Containing a large amount of water-fast silts, carbons compound in the salt dissolved, need by these not Molten thing is removed.
(2) sulfate ion is removed.In solution, add barium salt, time sulfate ion and barium ions form barium sulfate and sink Form sediment, thus remove sulfate ion by the form of solid-liquid separation;
(3) calcium ion, barium ions are removed.Sodium carbonate is added, to remove calcium ion and the barium ions of excess in solution;
(4) deliming, magnesium ion are removed.Make solution pass through chelating resin, make calcium ions and magnesium ions be adsorbed onto on resin, and then remove it.
Solution after remove impurity detects so that it is the content of each factor is in the critical field entering electrolysis with ion-exchange film.Change Test result as shown in table 2.
The detection data of the factor and standard value after table 2 remove impurity
By the data in table 2 it can be seen that the index of every factor has all reached the standard of the saline solution of electrolysis with ion-exchange film, therefore Next step ion-membrane electrolysis device can be entered.
Detect qualified solution and enter ion-membrane electrolysis device, device is carried out the collection system of hydrogen, chlorine respectively, anti- Only explode.The sodium hydroxide solution produced is derived, and enters evaporated crystallization device, obtains highly purified hydrogen by evaporative crystallization Sodium oxide solid.The purity of every product has the most all reached the standard of Related product, can carry out recycling.
Embodiment 2
The side-product salt that this experiment uses is from certain pesticide chemical company, and it is mainly in Cupric sulfate production technology the by-product produced Savor salt (once filtering salt), be mainly composed of sodium chloride salt.Sample moisture content is about 12%, and organic concentration is higher.Weigh certain The side-product salt of quality, is placed in microwave cracking stove, and arranging temperature is 600 DEG C, and pyrolysis time is 2h, by molten for salt qualified for detection In the solution of certain volume, in solution, salt concentration is 200g/L, and the saline solution dissolved is carried out remove impurity.
(1) clarify, filter.Containing a large amount of water-fast silts, carbons compound in the salt dissolved, need by these not Molten thing is removed.
(2) sulfate ion is removed.In solution, add barium salt, time sulfate ion and barium ions form barium sulfate and sink Form sediment, thus remove sulfate ion by the form of solid-liquid separation;
(3) calcium ion, barium ions are removed.Sodium carbonate is added, to remove calcium ion and the barium ions of excess in solution;
(4) deliming, magnesium ion are removed.Make solution pass through chelating resin, make calcium ions and magnesium ions be adsorbed onto on resin, and then remove it.
Solution after remove impurity detects so that it is the content of each factor is in the critical field entering electrolysis with ion-exchange film.Inspection Survey qualified solution and enter ion-membrane electrolysis device, device is carried out the collection system of hydrogen, chlorine respectively, prevents quick-fried Fried.The sodium hydroxide solution produced is derived, and enters evaporated crystallization device, obtains highly purified sodium hydroxide by evaporative crystallization solid Body.The purity of every product has the most all reached the standard of Related product, can carry out recycling.
Embodiment 3
The side-product salt that this experiment uses is from certain pesticide chemical company, and it is mainly in Cupric sulfate production technology the by-product produced Savor salt (once filtering salt), be mainly composed of sodium chloride salt.Sample moisture content is about 12%, and organic concentration is higher.Weigh certain The side-product salt of quality, is placed in microwave cracking stove, and arranging temperature is 200 DEG C, and pyrolysis time is 6h, by molten for salt qualified for detection In the solution of certain volume, in solution, salt concentration is 350g/L, and the saline solution dissolved is carried out remove impurity.
(1) clarify, filter.Containing a large amount of water-fast silts, carbons compound in the salt dissolved, need by these not Molten thing is removed.
(2) sulfate ion is removed.In solution, add barium salt, time sulfate ion and barium ions form barium sulfate and sink Form sediment, thus remove sulfate ion by the form of solid-liquid separation;
(3) calcium ion, barium ions are removed.Sodium carbonate is added, to remove calcium ion and the barium ions of excess in solution;
(4) deliming, magnesium ion are removed.Make solution pass through chelating resin, make calcium ions and magnesium ions be adsorbed onto on resin, and then remove it.
Solution after remove impurity detects so that it is the content of each factor is in the critical field entering electrolysis with ion-exchange film.Inspection Survey qualified solution and enter ion-membrane electrolysis device, device is carried out the collection system of hydrogen, chlorine respectively, prevents quick-fried Fried.The sodium hydroxide solution produced is derived, and enters evaporated crystallization device, obtains highly purified sodium hydroxide by evaporative crystallization solid Body.The purity of every product has the most all reached the standard of Related product, can carry out recycling.
Embodiment 4
The side-product salt that this experiment uses is from certain pesticide chemical company, and it is mainly in Cupric sulfate production technology the by-product produced Savor salt (once filtering salt), be mainly composed of sodium chloride salt.Sample moisture content is about 12%, and organic concentration is higher.Weigh certain The side-product salt of quality, is placed in microwave cracking stove, and arranging temperature is 700 DEG C, and pyrolysis time is 1h, by molten for salt qualified for detection In the solution of certain volume, in solution, salt concentration is 280g/L, and the saline solution dissolved is carried out remove impurity.
(1) clarify, filter.Containing a large amount of water-fast silts, carbons compound in the salt dissolved, need by these not Molten thing is removed.
(2) sulfate ion is removed.In solution, add barium salt, time sulfate ion and barium ions form barium sulfate and sink Form sediment, thus remove sulfate ion by the form of solid-liquid separation;
(3) calcium ion, barium ions are removed.Sodium carbonate is added, to remove calcium ion and the barium ions of excess in solution;
(4) deliming, magnesium ion are removed.Make solution pass through chelating resin, make calcium ions and magnesium ions be adsorbed onto on resin, and then remove it.
Solution after remove impurity detects so that it is the content of each factor is in the critical field entering electrolysis with ion-exchange film.Inspection Survey qualified solution and enter ion-membrane electrolysis device, device is carried out the collection system of hydrogen, chlorine respectively, prevents quick-fried Fried.The sodium hydroxide solution produced is derived, and enters evaporated crystallization device, obtains highly purified sodium hydroxide by evaporative crystallization solid Body.The purity of every product has the most all reached the standard of Related product, can carry out recycling.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned embodiment, also includes The technical scheme being made up of above technical characteristic combination in any.It should be pointed out that, for those skilled in the art For, under the premise without departing from the principles of the invention, it is also possible to make some improvements and modifications, these improvements and modifications are also considered as Protection scope of the present invention.

Claims (9)

1. the refined and resource utilization method of a side-product salt, it is characterised in that comprise the following steps:
(1) the side-product salt of certain mass is placed in microwave cracking stove, microwave cracking stove controls temperature at 200-700 DEG C of model In enclosing, pyrolysis time is 1-6h;
(2) during step (1) heats, have waste gas and produce, microwave cracking stove arranges Waste gas outlet;
(3) waste gas that Waste gas outlet in step (2) is discharged is entered heat exchanger, heat will be taken away with hot blast or the shape of liquid Formula carries out reuse;
(4) in step (3) through the waste gas connection emission-control equipment of heat exchanger;
(5) the side-product salt after processing in step (1) detects so that it is the organic concentration in side-product salt is reduced to Below 10ppm;
(6) being dissolved in pure water by detecting qualified side-product salt in step (5), the concentration of salt is between 200-350g/L, by solution Carry out remove impurity;
(7) saline solution after remove impurity in step (6) is detected so that it is after reaching the standard of chlor-alkali salt, saline solution Enter electrolysis with ion-exchange film;
(8) after step (7) electrolysis with ion-exchange film, H can be obtained2、Cl2And NaOH solution, H2、Cl2It is collected respectively, NaOH Solution is derived and is entered crystallizing evaporator, obtains NaOH solid.
2. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that described step (1) During middle microwave cracking, temperature controls at 400-600 DEG C.
3. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that described step (1) The time of middle microwave cracking is 2-4h.
4. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that in described step (1), in during microwave cracking, device bottom carries out the motion of non-rotating.
5. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that in described step (1), in during microwave cracking, device bottom carries out wave, formula the most straggly motion.
6. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that described step (3) In middle heat exchanger, heat reuse form is the form of hot blast.
7. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that described step (4) Middle emission-control equipment uses catalytic oxidation technologies, combustion technology and plasma technique.
8. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that described step (6) Middle impurity removal process includes: clarifies → adds barium salt and remove SO4 2-Ion → addition Na2CO3Remove Ba2+、Ca2+→ enter chelating resin Remove Ca2+、Mg2+
9. the refined and resource utilization method of side-product salt as claimed in claim 1, it is characterised in that described step (7) The H of middle collection2、Cl2Resynthesis HCl.
CN201610669567.7A 2016-08-16 2016-08-16 A kind of refined and resource utilization method of side-product salt Pending CN106216360A (en)

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CN106734117A (en) * 2017-02-10 2017-05-31 中国科学院过程工程研究所 The processing method of Industry Waste sodium acetate slag
CN106801874A (en) * 2017-01-18 2017-06-06 中国科学院过程工程研究所 A kind of processing method of industrial waste salt
CN107098363A (en) * 2017-04-28 2017-08-29 中国科学院过程工程研究所 A kind of processing method of industrial waste salt
CN108278613A (en) * 2018-04-04 2018-07-13 江苏科行环保股份有限公司 The apparatus and method that industrial dangerous waste salt disposition and resource utilization utilize
CN108929708A (en) * 2018-06-26 2018-12-04 浙江奇彩环境科技股份有限公司 Sodium chloride abraum salt recycling processing method during a kind of DYE PRODUCTION
CN109647857A (en) * 2018-12-25 2019-04-19 河海大学 A kind of processing method of industrial waste salt
CN110404943A (en) * 2019-08-09 2019-11-05 北京诺芯环境科技有限公司 A kind for the treatment of process of industrial waste salt
CN111136083A (en) * 2019-12-16 2020-05-12 安徽安特治废弃物资源化研究中心有限公司 Method for recycling industrial waste miscellaneous salt
CN111847480A (en) * 2020-05-26 2020-10-30 南京工业大学 Purification treatment and resource recycling method for industrial sodium chloride waste salt
CN112536000A (en) * 2020-11-18 2021-03-23 安徽同速环保科技有限公司 Method for treating waste salt containing sodium dodecyl benzene sulfonate through microwave thermal cracking

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CN106801874A (en) * 2017-01-18 2017-06-06 中国科学院过程工程研究所 A kind of processing method of industrial waste salt
CN106801874B (en) * 2017-01-18 2019-05-07 中国科学院过程工程研究所 A kind of processing method of industrial waste salt
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CN108929708A (en) * 2018-06-26 2018-12-04 浙江奇彩环境科技股份有限公司 Sodium chloride abraum salt recycling processing method during a kind of DYE PRODUCTION
CN109647857A (en) * 2018-12-25 2019-04-19 河海大学 A kind of processing method of industrial waste salt
CN110404943A (en) * 2019-08-09 2019-11-05 北京诺芯环境科技有限公司 A kind for the treatment of process of industrial waste salt
CN111136083A (en) * 2019-12-16 2020-05-12 安徽安特治废弃物资源化研究中心有限公司 Method for recycling industrial waste miscellaneous salt
CN111847480A (en) * 2020-05-26 2020-10-30 南京工业大学 Purification treatment and resource recycling method for industrial sodium chloride waste salt
CN112536000A (en) * 2020-11-18 2021-03-23 安徽同速环保科技有限公司 Method for treating waste salt containing sodium dodecyl benzene sulfonate through microwave thermal cracking

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Application publication date: 20161214