CN110201975A - A kind of abraum salt recycling treatment disposal system and application - Google Patents

A kind of abraum salt recycling treatment disposal system and application Download PDF

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Publication number
CN110201975A
CN110201975A CN201910461209.0A CN201910461209A CN110201975A CN 110201975 A CN110201975 A CN 110201975A CN 201910461209 A CN201910461209 A CN 201910461209A CN 110201975 A CN110201975 A CN 110201975A
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CN
China
Prior art keywords
output end
input terminal
salt
flue gas
abraum
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CN201910461209.0A
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Chinese (zh)
Inventor
伍可炳
吴雅菲
贾文峰
刘兆言
李腾龙
任向阳
张弛
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Beijing Aerospace Environment Engineering Co Ltd
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Beijing Aerospace Environment Engineering Co Ltd
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Priority to CN201910461209.0A priority Critical patent/CN110201975A/en
Publication of CN110201975A publication Critical patent/CN110201975A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D7/00Carbonates of sodium, potassium or alkali metals in general
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators

Abstract

The present invention relates to a kind of abraum salt recycling treatment disposal systems, the system comprises be sequentially connected the charing pyrolysis system for the abraum salt for connecing setting, the dissolution filter system and evaporation point salt system of the slag of salt containing charcoal, the charing pyrolysis system of the abraum salt can carry out charing pyrolysis processing to the abraum salt I being made of sodium chloride, sodium sulphate monomer salt or mixed abraum salt, and can handle tail gas;The dissolution filter system of the slag of salt containing charcoal can charing pyrolysis system to abraum salt treated that the slag of salt containing charcoal dissolved, filter operation;The evaporation point salt system can dissolution filter system to the slag of salt containing charcoal treated that strong brine is evaporated concentration, fractional crystallization and drying process, obtain product salt.This system carries out removing organic pollutant, mixed inorganic point salt treatment using industrial waste salt as raw material, to abraum salt, and final output industry second level product salt realizes the recycling of abraum salt, and can be realized the flue gas qualified discharge generated in production process.

Description

A kind of abraum salt recycling treatment disposal system and application
Technical field
The invention belongs to environmental technology field, it is related to a kind of abraum salt recycling treatment disposal system and application.
Background technique
Industrial waste salt is mainly from industries such as coal chemical industry, pesticide, chemical fertilizer, biochemical industries, these industrial waste salts Chang Yin is wherein It can not be reused in industrial production containing a certain amount of organic matter, these abraum salts are also classified as danger by national relevant legal documents Dangerous waste.Often complicated component, poisonous and harmful property are big for abraum salt, are the difficult points of dangerous waste industry processing, and processing cost is high, at ton For reason expense at 3500 yuan or more, this often brings very big burden to enterprise, while also resulting in the wasting of resources.
Currently, the Technical comparing both at home and abroad about abraum salt processing is limited, main disposal technology has:
(1) direct incineration method
This method is added directly waste salt dregs to incinerator, and material from top to bottom, about 900 degree of heating temperature, gives up Salt melting flows into furnace bottom, recycles after cooling, the organic pollutant that abraum salt includes gasifies at high temperature, decomposes, tail gas from incinerator It further burns into dual firing chamber or is directly discharged after physical chemistry processing.But this method needs to carry out predrying simultaneously to waste salt dregs It is required that the particle of waste salt dregs is uniform and partial size is as small as possible, in order to particle internal temperature gradient minimum, but with air blast Into, be easy to furnace roof portion formed fused salt rain, melting, ring formation, knot occur with successively decreasing for temperature in subsequent each unit The severe phenomenon such as block, and assemble in its equipment pipe inner wall, easily device is caused to block, industrialization stabilising arrangement not yet appears in the newspapers Road.
(2) removal of impurities+evaporative crystallization processing is dissolved
This method is that abraum salt is redissolved in clear water, by physical-chemical process remove impurity (organic matter, heavy metal from Son etc.) after again by evaporative crystallization recycle inorganic salts.But this method processing cost is high, and has secondary waste water and sludge to generate, Particularly with the highly concentrated salt containing organic matter, the effect that physical chemistry is disposed after dissolution is difficult to ensure.
(3) innoxious landfill stabilization
This method is mixed all kinds of abraum salts and after the solidification of the curing agent such as concrete, according to National Hazard waste management and The relevant laws and regulations and technical specification of disposition carry out special landfill stabilization.The method of disposal not only occupies a large amount of soil, while easily Cause secondary pollution.
(4) pyrolysismethod
Pyrolysismethod is under 550 DEG C~600 DEG C, anoxia condition, the organic matter in abraum salt to occur endless using pyrolysis oven It is oxidized, it is decomposed into CH4、H2, CO and coke process.And the coke formed after the organic matter pyrolysis in abraum salt remain in it is inorganic Salt surface need to further be dissolved, be filtered, evaporative crystallization processing, separating inorganic salts with coke, and finally obtained purity is higher Inorganic salt product.
Therefore, one or more of relevant processing equipments are needed.
By retrieval, following two patent publication us relevant to present patent application are found:
1, phosphatic abraum salt recycling processing method (CN109607503A), the method first will be phosphatic Abraum salt mixes after 300 DEG C~500 DEG C pyrolysis with water, and phosphate is made sufficiently to dissolve and add under 80 DEG C~100 DEG C heating conditions Enter active carbon stirring, the phosphate solution containing a small amount of sodium chloride is obtained by filtration, adjusts the pH value of salting liquid to 4~12, then Phosphate solid, solid-liquid point is precipitated with the rate of temperature fall crystallisation by cooling of 15~30 DEG C/h in 70 DEG C~90 DEG C of hot phosphoric acid salting liquid From rear recycling filtrate, phosphate is obtained.The present invention recycles phosphoric acid in the form of sodium dihydrogen phosphate, disodium hydrogen phosphate and sodium phosphate etc. Salt, the resource utilization for realizing abraum salt utilize, and the phosphate purity is high and grain size of recycling are preferable, avoid recrystallization process The middle too fast problem for leading to crystallization effect difference of cooling, meanwhile, isolated active carbon and filtrate can be repeated by regeneration It utilizes, ensure that the zero-emission of waste water.
2, sodium chloride abraum salt recycling processing method (CN108929708A) during a kind of DYE PRODUCTION, the present invention is first led to It crosses the moisture removed under condition of different temperatures in abraum salt in oxygen-free environment, split small organic molecule gasification, aromatic ring substance The condensed ring substance charing such as solution, naphthalene and anthracene, then by the dissolution of gained salt, except obtaining purification of chlorinated sodium solution, gained after charing particle Sodium chloride solution is electrolysed by Bipolar Membrane, prepares sodium hydroxide solution and dilute hydrochloric acid.Entire treatment process is simple and efficient, economy can Row, while realizing the resource utilization and utilization of the product of sodium chloride abraum salt, the small organic molecule of cracking and charing.
By comparison, there is essential difference in present patent application and above-mentioned patent publication us.
Summary of the invention
It is an object of the invention to overcome the shortcoming of existing abraum salt processing technique, a kind of abraum salt recycling treatment is provided Disposal system and application, which carries out removing organic pollutant using industrial waste salt as raw material, to abraum salt, mixed inorganic divides salt Processing, final output industry second level product salt, such as anhydrous sodium sulfate, sodium chloride, sodium bicarbonate finished product salt, realize the money of abraum salt Source has preferable economic benefit and good social benefit, and can be realized the flue gas generated in production process row up to standard It puts, which can apply in terms of the abraum salt recycling treatment.
The present invention solves its technical problem and adopts the following technical solutions to achieve:
A kind of abraum salt recycling treatment disposal system, the system comprises be sequentially connected the charing pyrolysis for connecing the abraum salt of setting System, the dissolution filter system of the slag of salt containing charcoal and evaporation divide salt system, and the charing pyrolysis system of the abraum salt can be to by chlorination The abraum salt I of sodium, sodium sulphate monomer salt or mixed abraum salt composition carries out charing pyrolysis processing, and can be handled simultaneously tail gas Qualified discharge;The dissolution filter system of the slag of salt containing charcoal can charing pyrolysis system to abraum salt treated the slag of salt containing charcoal into Row dissolution, filter operation;The evaporation divide salt system can dissolution filter system to the slag of salt containing charcoal treated strong brine into Row evaporation and concentration, fractional crystallization and drying process, obtain product salt.
Moreover, the charing pyrolysis system of the abraum salt includes at conveying system, rotary pyrolysis oven, combustion system and tail gas Reason system, the input terminal of the conveying system can input abraum salt I to be processed, the output end of the conveying system and rotary heat The input terminal of solution furnace is connected setting, and the output end of the rotary pyrolysis oven includes the slag output end of salt containing charcoal and pyrolysis gas output End, the slag output end of salt containing charcoal are connected setting, the pyrolysis gas output end and tail with the dissolution filter system of the slag of salt containing charcoal Gas processing system is connected setting;The input terminal of the combustion system is connected setting with natural gas, the output of the combustion system Hold the setting that is also connected with the input terminal of rotary pyrolysis oven;
The exhaust treatment system includes dual firing chamber, waste heat boiler, chilling tower, bag filter, forecooler, two-stage washing Tower, flue gas disappear white device, chimney and circulating water chennel, and the dual firing chamber includes input terminal and flue gas output end, the dual firing chamber it is defeated Entering end includes natural gas input, pyrolysis gas input terminal and ammonium hydroxide input terminal, and the natural gas input is connected with natural gas Setting can input natural gas by the natural gas input into dual firing chamber, the pyrolysis gas input terminal of the dual firing chamber with return The pyrolysis gas output end of rotatable pyrolysis oven is connected setting, and the ammonium hydroxide input terminal is connected setting with ammonium hydroxide, passes through the ammonium hydroxide Input terminal can input ammonium hydroxide into dual firing chamber;
The input terminal of the waste heat boiler includes soft water input terminal and flue gas input terminal, and the output end of the waste heat boiler includes Steam output end and flue gas output end, the flue gas input terminal of the waste heat boiler is connected with the flue gas output end of dual firing chamber to be set Set, the soft water input terminal of the waste heat boiler is connected setting with soft water, by the soft water input terminal can into waste heat boiler it is defeated Enter soft water, the steam output end of the waste heat boiler and evaporation point salt system, the flue gas white device that disappears are connected setting;
The input terminal of the chilling tower includes flue gas input terminal and quencher input terminal, the flue gas input terminal of chilling tower with it is remaining The flue gas output end of heat boiler is connected setting, and the quencher input terminal is connected setting with quencher, passes through the quencher Input terminal can input quencher into chilling tower, and the output end of the chilling tower is connected with the input terminal of bag filter to be set It sets, is provided with active carbon input terminal on the pipeline between the output end of chilling tower, bag filter, passes through the active carbon input terminal Active carbon, the output end of the bag filter can be inputted into the pipeline between the output end, bag filter of chilling tower Be connected setting with the input terminal of forecooler, and the output end of the forecooler is connected setting with the input terminal of two-stage scrubbing tower;
The output end of the two-stage scrubbing tower includes waste water output end and flue gas output end, the waste water of the two-stage scrubbing tower Output end and the input terminal of evaporation point salt system, circulating water chennel are respectively connected with setting, the flue gas output end of the two-stage scrubbing tower It is connected setting with the disappear input terminal of white device of flue gas, the flue gas output end of white device that disappears is connected with the input terminal of chimney and sets It sets, the output end of the chimney can export the flue gas of qualified discharge;
The output end of the circulating water chennel is connected setting with the input terminal of two-stage scrubbing tower, which can be to two Lye is inputted in grade scrubbing tower, which can reach discharge standard for the contaminant removal in flue gas.
Moreover, the conveying system uses screw feeding structure, matching setting frequency control motor, discharge system is equally adopted With screw feeding structure;
Alternatively, the combustion system is combustor, fuel uses natural gas;
Alternatively, the scrubbing tower is wet scrubber tower, which can remove sour gas.
Moreover, the pyrolytic process of abraum salt is to make to give up under 550 DEG C~600 DEG C, anoxia condition in the rotary pyrolysis oven Organic matter in salt generates incomplete oxidation, is decomposed into CH4/CO/H2And coke.
Moreover, dual firing chamber is heated up to 1100 DEG C after the pyrolysis smoke generated in the rotary pyrolysis oven is passed through dual firing chamber More than, and stopped 2 seconds or more in dual firing chamber;Alternatively, the chilling tower is atomizing chilling tower, quencher uses limewash, cigarette Residence time of the gas in chilling tower is less than 1s.
Moreover, the bag filter selects high temperature resistant material, the exhaust temperature into cloth bag is controlled at 220 ± 5 DEG C;
Alternatively, the chilling tower is half dry type chilling tower;Alternatively, mixing is provided in the cleaning solution of the two-stage scrubbing tower Catalyst and chelating agent.
Moreover, the dissolution filter system of the slag of salt containing charcoal includes dissolved salt tank, level-one ultrafiltration apparatus, breeze collector, two Grade ultrafiltration apparatus and trace solid residue collector, the output end of the rotary pyrolysis oven are connected with the input terminal of dissolved salt tank Setting, the output end of the dissolved salt tank are connected setting with the input terminal of level-one ultrafiltration apparatus, between dissolved salt tank, level-one ultrafiltration apparatus Pipeline on be connected precipitating reagent input terminal be set, by the precipitating reagent input terminal can to dissolved salt tank, level-one ultrafiltration apparatus it Between pipeline in input precipitating reagent, the output end of the level-one ultrafiltration apparatus includes breeze output end and strong brine output end, institute It states the breeze output end of level-one ultrafiltration apparatus and the input terminal of breeze collector is connected setting, the output end of the breeze collector Be connected setting with dual firing chamber;The strong brine output end of the level-one ultrafiltration apparatus is connected with the input terminal of two-stage ultrafiltering device It is arranged, is connected on the pipeline between level-one ultrafiltration apparatus, two-stage ultrafiltering device and precipitating reagent input terminal is set, pass through the precipitating reagent Input terminal can input precipitating reagent into the pipeline between level-one ultrafiltration apparatus, two-stage ultrafiltering device;
The output end of the two-stage ultrafiltering device includes residue output end and strong brine output end, the two-stage ultrafiltering device Residue output end is connected setting with trace solid residue collector, the trace solid residue in the trace solid residue collector It can be transported to cement kiln comprehensive utilization outside or transfer to the processed in units with related qualification.
Moreover, the evaporation point salt system includes carbonating column, magma thickener and evaporation and crystallization system, the carbonating The input terminal of tower includes strong brine input terminal and CO2Input terminal, the strong brine input terminal and two-stage ultrafiltering device of the carbonating column Strong brine output end be connected setting, the CO of the carbonating column2Input terminal and CO2Be connected setting, passes through the CO2Input End can input CO into carbonating column2, the output end of the carbonating column is connected setting with the input terminal of magma thickener, should The output end of magma thickener includes NaHCO3Output end and magma output end, the NaHCO3Output end can export NaHCO3 Crude product, the NaHCO3Crude product can obtain NaHCO after centrifugation, drying, packaging operation3Product;The magma output end and evaporation The input terminal of crystal system is connected setting, and the output end of the evaporation and crystallization system includes condensed water output end and salt output end, The condensed water output end can export condensed water after processing, which is respectively connected with dissolved salt tank, water storage tank Setting, the salt output end can export finished product salt;
The strong brine output end of the two-stage ultrafiltering device is also directly connected with the input terminal of evaporation and crystallization system setting, Sour input terminal is set on the pipeline between two-stage ultrafiltering device, evaporation and crystallization system, it can be super to second level by the acid input terminal Filter input acid in the pipeline between device, evaporation and crystallization system.
Moreover, the disposal system further includes abraum salt II disposal system, the abraum salt II disposal system includes the molten system of acid And exclusion device, the input terminal of the molten system of acid can input abraum salt II, the input terminal of the exclusion device includes the molten place of acid Liquid input terminal and reducing agent/precipitating reagent input terminal are managed, the molten treatment fluid of acid of the output end and exclusion device of the molten system of acid is defeated Enter end to be connected setting, reducing agent/precipitating reagent input terminal of the exclusion device is connected setting with reducing agent/precipitating reagent, passes through The reducing agent/precipitating reagent input terminal can input reducing agent/precipitating reagent into exclusion device, and the output end of the exclusion device includes Impurity filter residue output end and filtrate output end, the impurity filter residue output end can export impurity filter residue, the exclusion device Filtrate output end is connected setting with the input terminal of evaporation and crystallization system.
Abraum salt recycling treatment disposal system as described above in terms of the abraum salt recycling treatment in application.
The advantages of present invention obtains and good effect are:
1, this system includes the charing pyrolysis system for being sequentially connected the abraum salt for connecing setting, the dissolution filter system of the slag of salt containing charcoal Divide salt system with evaporation, which can carry out refinement treatment to industrial waste salt, carry out removing organic pollutant, mixing to abraum salt Inorganic salinity salt treatment, final output industry second level product salt, such as anhydrous sodium sulfate, sodium chloride, sodium bicarbonate finished product salt, it is real The recycling of existing abraum salt has preferable economic benefit and good social benefit, and can be realized and generate in production process Flue gas qualified discharge, the system can be applied in terms of the abraum salt recycling treatment;
In addition, this system need not occupy a large amount of soil, secondary pollution will not be caused, processing cost is low, no secondary useless Water and sludge generate, and for the highly concentrated salt containing organic matter, the effect that physical chemistry is disposed after dissolution can be ensured, using steady It is fixed, it can be applied to industrialize, the higher inorganic salt product of purity can be made.
2, the waste salt dregs recycling treatment that this system is generated suitable for industrial processes, abraum salt is through medium temperature pyrolytic carbon Change, dissolution filter, evaporation divide salt process, finally obtain the higher product salt of purity, and mixed salt production quantity is few.This system technology is first Into easily operated, product quality is controllable, it can be ensured that the overall process recycling of abraum salt.
3, the rotary pyrolysis oven of this system is to carry out medium temperature pyrolysis to organic matter under anaerobic or anoxia condition, due to this Process is to carry out in reducing atmosphere, can avoid generating dioxin, and with being pyrolyzed, high-efficient, equipment is simple, breeze low output The characteristics of;In addition, the rotary pyrolysis oven can adjust the residence time of material pyrolysis according to the physicochemical property of material, design is used Optimum speed operation, fully ensures that pyrolysis efficiency, can match frequency control motor, using frequency control, use is more flexible.
4, the level-one ultrafiltration apparatus, two-stage ultrafiltering device of this system are immersion ultrafiltration apparatus, immersion ultrafiltration technology It is most economical, technique that energy consumption is minimum in current isolation of purified technique, is widely used, technology maturation.Immersion ultrafiltration has such as Lower advantage:
A) effluent quality of submerged ultrafiltration is good, and water stabilization, delivery turbidity is usually less than 1NTU.
B) use scope is wide, easy cleaning.Membrane material is PVDF (Kynoar) material, and chemical resistance is very strong, is applicable in model It encloses very extensive.Online or offline cleaning is carried out when component can be filtered in time.
C) low energy consumption, high-efficient.In about 0.02m3It include 10m in space2Hollow-fibre membrane.Membrane module immerses in water, can Keep high-throughput under the low pressure of 0.05MPa, therefore energy consumption is very low.
D) filtering accuracy height, not fracture of wire.The doughnut used has the uniformly aperture less than 0.05 μm, can remove Microorganism, colloid, algae and other cause muddy substance.And due to TiO2The reason of hydridization, the tensile resistance of film wire Much it is better than common pvdf membrane.
E) occupied area is small.The solid-liquid separating equipments such as precipitating, filtering need not be set up, keeps whole system process simple, is easy to Integrated, system footprint greatly reduces.
F) it is low that simple and convenient, high degree of automation, operating cost are managed.It is not required to set sterilizing equipment decontaminating apparatus, is not required to dosing.Complete machine energy Enough realize automatic intermittent operation.
5, the evaporation and crystallization system of this system includes MVR (Mechanical Vapor Recompression) evaporator, The evaporation and crystallization system can use MVR evaporation technology technology, while by the steam condensate generated in MVR vapo(u)rization system return to Dissolved salt tank dissolves the inorganic salts after pyrolysis, so that steam condensate has carried out cycling and reutilization, reduces in dissolution system The dosage of industry water reduces public work consumption.
6, the waste heat boiler with flue gas of this system white device that disappears are connected setting, and the flue gas white device that disappears can utilize waste heat Boiler generate low-pressure steam to flue gas carry out backheat disappear it is white processing then discharge again, both taken full advantage of the steam of waste heat boiler Resource, reduces energy consumption, and it is white also to have achieved the effect that flue gas disappears, while also reducing flue gas and disappearing white equipment investment.
Detailed description of the invention
Fig. 1 is the structure connection diagram of present system.
Specific embodiment
Below with reference to the invention will be further described by specific embodiment, following embodiment be it is descriptive, no It is restrictive, this does not limit the scope of protection of the present invention.
The structure that the present invention is not described in detail specifically can be understood as the conventional structure of this field.
A kind of abraum salt recycling treatment disposal system, as shown in Figure 1, the system comprises be sequentially connected the abraum salt for connecing setting Charing pyrolysis system, the slag of salt containing charcoal dissolution filter system and evaporation divide salt system, the charing pyrolysis system energy of the abraum salt It is enough that charing pyrolysis processing is carried out to the abraum salt I being made of sodium chloride, sodium sulphate monomer salt or mixed abraum salt, and can be to tail gas Handle simultaneously qualified discharge;The dissolution filter system of the slag of salt containing charcoal can charing pyrolysis system to abraum salt treated The slag of salt containing charcoal dissolved, filter operation;After the evaporation divides salt system can be to the processing of the dissolution filter system of the slag of salt containing charcoal Strong brine be evaporated concentration, fractional crystallization and drying process, obtain product salt.
In the present embodiment, the charing pyrolysis system of the abraum salt includes conveying system, rotary pyrolysis oven, combustion system And exhaust treatment system, the input terminal of the conveying system can input abraum salt I to be processed, the output end of the conveying system with The input terminal of rotary pyrolysis oven is connected setting, and the output end of the rotary pyrolysis oven includes the slag output end of salt containing charcoal and pyrolysis Gas output end, the slag output end of salt containing charcoal are connected setting with the dissolution filter system of the slag of salt containing charcoal, the pyrolysis gas output Hold the setting that is connected with exhaust treatment system;The input terminal of the combustion system is connected setting with natural gas, the combustion system Output end be also connected with the input terminal of rotary pyrolysis oven setting;
The exhaust treatment system includes dual firing chamber, waste heat boiler, chilling tower, bag filter, forecooler, two-stage washing Tower, flue gas disappear white device, chimney and circulating water chennel, and the dual firing chamber includes input terminal and flue gas output end, the dual firing chamber it is defeated Entering end includes natural gas input, pyrolysis gas input terminal and ammonium hydroxide input terminal, and the natural gas input is connected with natural gas Setting can input natural gas by the natural gas input into dual firing chamber, the pyrolysis gas input terminal of the dual firing chamber with return The pyrolysis gas output end of rotatable pyrolysis oven is connected setting, and the ammonium hydroxide input terminal is connected setting with ammonium hydroxide, passes through the ammonium hydroxide Input terminal can input ammonium hydroxide into dual firing chamber;
The input terminal of the waste heat boiler includes soft water input terminal and flue gas input terminal, and the output end of the waste heat boiler includes Steam output end and flue gas output end, the flue gas input terminal of the waste heat boiler is connected with the flue gas output end of dual firing chamber to be set Set, the soft water input terminal of the waste heat boiler is connected setting with soft water, by the soft water input terminal can into waste heat boiler it is defeated Enter soft water, the steam output end of the waste heat boiler and evaporation point salt system, the flue gas white device that disappears are connected setting;
The input terminal of the chilling tower includes flue gas input terminal and quencher input terminal, the flue gas input terminal of chilling tower with it is remaining The flue gas output end of heat boiler is connected setting, and the quencher input terminal is connected setting with quencher, passes through the quencher Input terminal can input quencher into chilling tower, and the output end of the chilling tower is connected with the input terminal of bag filter to be set It sets, is provided with active carbon input terminal on the pipeline between the output end of chilling tower, bag filter, passes through the active carbon input terminal Active carbon, the output end of the bag filter can be inputted into the pipeline between the output end, bag filter of chilling tower Be connected setting with the input terminal of forecooler, and the output end of the forecooler is connected setting with the input terminal of two-stage scrubbing tower;
The output end of the two-stage scrubbing tower includes waste water output end and flue gas output end, the waste water of the two-stage scrubbing tower Output end and the input terminal of evaporation point salt system, circulating water chennel are respectively connected with setting, the flue gas output end of the two-stage scrubbing tower It is connected setting with the disappear input terminal of white device of flue gas, the flue gas output end of white device that disappears is connected with the input terminal of chimney and sets It sets, the output end of the chimney can export the flue gas of qualified discharge;
The output end of the circulating water chennel is connected setting with the input terminal of two-stage scrubbing tower, which can be to two Lye is inputted in grade scrubbing tower, which can reach discharge standard for the contaminant removal in flue gas.
In the present embodiment, the conveying system uses screw feeding structure, matching setting frequency control motor, discharging system System equally uses screw feeding structure;More preferably, the screw feeding structure and material contact portion use Stainless steel 316 L material Matter;
Alternatively, the combustion system is combustor, for providing heat for pyrolysis oven, fuel is using natural gas, more preferably, It is assembled inside the combustion chamber of the combustor using refractory material, frame is made using fashioned iron in centre, and has insulating layer, and outside is adopted It is closed with color steel plate;
Alternatively, the scrubbing tower is wet scrubber tower, which can remove sour gas.
In the present embodiment, the pyrolytic process of abraum salt is in 550 DEG C~600 DEG C, anoxic item in the rotary pyrolysis oven Under part, so that the organic matter in abraum salt is generated incomplete oxidation, be decomposed into CH4/CO/H2And coke.Since reaction temperature is low, it is not easy Generate dioxin-like chemical.More preferably, the rotary pyrolysis oven is pyrolyzed using two sections formula pyrolysis oven, upper section pyrolysis Furnace pyrolysis temperature is 400-500 DEG C, is low temperature drying process, and lower section is 550 DEG C~600 DEG C high temperature pyrolysis processes of pyrolysis temperature.
In the present embodiment, the pyrolysis gas generated in the abraum salt pyrolytic process in the rotary pyrolysis oven can contain part Toxic gas, it is necessary to burn, the pyrolysis smoke that pyrolysis oven generates is passed through dual firing chamber and is heated up to 1100 DEG C or more, and two It fires indoor stop 2 seconds or more, makes exhaust gas full combustion, complete oxidation CO2With H2O;For dual firing chamber generate high-temperature flue gas into The high-temperature flue gas that dual firing chamber is discharged is passed through waste heat boiler and carries out heat recovery, recycles heat through waste heat boiler by row heat recovery Afterwards, flue-gas temperature is down to 550 DEG C or so by original 1100 DEG C and is wanted into chilling tower for the chance of reduction " dioxin " synthesis Flue gas is reduced in 200~500 DEG C of residence time, the measure taken is " chilling ".Chilling tower has both the effect of cooling and depickling, Cooled down using atomizing chilling tower to tail gas, quencher uses limewash, can react, can effectively go with the sour gas in tail gas Except HCl, SOx, NOx etc. in tail gas.Residence time of the flue gas in chilling tower is less than 1s, the flue-gas temperature come out from chilling tower 220 DEG C are down to by original 550 DEG C or so.Through cool down and depickling after flue gas enter bag filter, the flue gas after dedusting into Enter wet process deacidification system, the SO in flue gas2, HCl and NaOH solution further neutralize, the pollutant in flue gas is fully achieved at this time Discharge standard, but temperature is relatively low, also needs the white device heating that disappears by flue gas, avoids dew point corrosion and white cigarette from generating, by heating Flue gas chimney standard discharge is sent to by air-introduced machine.
In the present embodiment, the bag filter selects high temperature resistant material, and the exhaust temperature into cloth bag is controlled 220 ± 5 DEG C, filter bag is caused to block to avoid acid mist condensation or condensation vapor;
Alternatively, the chilling tower is half dry type chilling tower (half dry type gas washing);Alternatively, the cleaning solution of the two-stage scrubbing tower Interior mixing is provided with catalyst (CuCl2) and chelating agent, promote more water-soluble HgCl2It generates, then has been inhaled with chelating agent fixation Receive the circulation fluid of mercury.
A kind of feasibility analysis up to standard of flue gas emission is as follows:
Sour gas control technology
For the sour gas in tail gas, depickling cooling is carried out to the tail gas that combustion system generates using semidry method, specifically Method is to spray into limewash using atomizing chilling tower to react deacidification with sour gas, and the limewash of penetrating has cooling down simultaneously Effect.
In order to ensure flue gas can reach emission request, the further desulfurization of two-stage scrubbing tower is used after bag-type dust.From In forecooler come out flue gas enter wet scrubber tower A, flue gas is passed through from wash tower bottoms, in flue gas uphill process with sprinkling Alkaline solution meet, neutralization reaction occurs for the sour gas in flue gas and alkaline solution:
2NaOH+SO2→Na2SO3+H2O
It is actually to utilize Na that wet type sodium alkali, which absorbs,XH2-XSO3Process that (X=1~2) constantly recycle absorbs in flue gas SO2, acid salt NaHSO generated in absorption process3To SO2Without absorbability, with the progress of absorption process, NaHSO in absorbing liquid3Quantity increases, the absorbability decline of absorbing liquid, therefore lye need to be supplemented into absorbing liquid, makes part NaHSO3It is converted into Na2SO3, keep Na in absorbing liquid2SO3The relatively stable absorbability to keep absorbing liquid of concentration ratio.
The SO contained in flue gas simultaneously3, the sour gas such as HCl can also be absorbed agent absorption simultaneously, following reaction occurs:
Therefore, in sodium alkali sulfur removal technology the absorber portion on absorption tower by the SO in flue gas2Absorb, obtain sodium sulfite or Product and a small amount of sodium sulphate and sodium chloride among sodium hydrogensulfite.Flue gas is reached the contaminant removal in flue gas by two-stage scrubbing tower To discharge standard.
The sour gas of this system by the half dry type depickling of chilling tower to the removal efficiency of sour gas about 90% with On, along with the secondary response that pharmacy response carries out on bag filter surface, whole system can be improved, sour gas is gone Except rate (HCl98%, SOx90% or more), in addition, subsequent two-stage wet scrubber tower by lye spray in a manner of in scrubbing tower into Row acid-base neutralization reaction removes the hydrogen chloride in flue gas from flue gas, the removal efficiency of wet scrubber tower up to 95% or more, It can remove a variety of sour gas such as hydrogen sulfide, sulfur dioxide simultaneously.The pickling waste waters of formation (can contain sodium hydrogensulfite, sulfurous acid The mixed liquor of the acid salinity of sodium) pH adjusted heel row to evaporation and crystallization system front end, mixes with condensed water as salinated water, warp After precipitating filtering, into evaporation element.Realize production wastewater zero discharge.
·NOXPollution control technology
Generated nitrogen oxides is largely divided into 3 kinds in combustion process, and fuel nitrogen oxides (Fuel NOx), source is Nitrogen component combustion in fuel generates, wink formula nitrogen oxides (PromptNOx), be CO in flame and nitrogenous organic gas from Son effect generates and hot type nitrogen oxides (Thermal NOx), is under the hot environment more than 1500 DEG C in air Nitrogen and oxygen self-acting generate, in the present system since what is taken is the rotary pyrolysis oven drying of first segment, second segment time The cleaning pyrolysis way of rotatable pyrolysis oven pyrolysis, therefore the generation of nitrogen oxides is seldom, furthermore only 1100 DEG C of the temperature of dual firing chamber, Far away from 1500 DEG C, therefore there is no hot type formation of nitrogen oxides substantially.
In the present system, SNCR method can be used, by spraying ammonium hydroxide in dual firing chamber, in 850~1050 DEG C of region, NOXIt is reacted with ammonia and is reduced to N2.There is no the NH3 of fully reacting to react with the HCl in flue gas and generates NH4Cl, it is remaining in flue gas NH3Generally less than 10 × 10-6.Currently, SNCR is most widely used in flue gas purification system, U.S.EPA, European Union be equal Recommend using SNCR as solid waste incineration fume denitrating technique.
The control technology of flue dust (Dust)
The flue dust prevention and treatment of this system is to select suitable cloth bag using bag-type dust and the dual dust removal design of wet scrubber tower 99.9% dust pollution object can be substantially effectively removed, bag-type dust is also uniquely to be proved that PM2.5 can be effectively removed at present Equipment, small particles can also be gathered into big grain using sorptive force of the water to flue dust by flue dust by the wet scrubber tower after bag-type dust Son is washed in recirculated water and is discharged.
Bag filter selects high temperature resistant material, and the exhaust temperature into cloth bag is controlled at 220 DEG C or so, to avoid acid mist Condensation or condensation vapor cause filter bag to block.
Volatile organic matter (VOCs)
Organic matter of the link that VOCs may occur in this system in the stage of abraum salt drying, abraum salt may evaporate As thermal current enters in dual firing chamber together.In the dual firing chamber that flue gas enters high temperature, under sufficient air effect, wave Volatile material and pyrolysis gas, which are fully burned to be converted into, to be stablized harmless carbon dioxide and water and discharges its thermal energy.
Heavy metal control technology
Bag filter and chilling tower (half dry type gas washing) and used time, except mercury, to the removal effect ten of heavy metal Divide excellent.Mercury metal is not easy to condense since its saturated vapor pressure is higher, for the concentration of emission for reducing mercury, sprays before bag filter Enter active carbon to reinforce the suction-operated to mercury metal, and in wet processing operation, can add in the cleaning solution of scrubbing tower Enter catalyst (CuCl2), promote more water-soluble HgCl2It generates, then with the fixed circulation fluid for having absorbed mercury of chelating agent.
Dioxin (Dioxin) control technology
This system designs dual firing chamber in pyrolysis oven rear end, enters dual firing chamber after flue gas self-pyrolysis fire grate goes out after pyrolysis immediately, Enough air and auxiliary fuel are passed through in dual firing chamber to be mixed and burned flue gas wherein to 1100 DEG C flue gas and enables it Stop 2 seconds or more, so that organic matter is fully converted to harmless CO2And H2O, and be sufficiently destroyed issuable dioxin and two and dislike English predecessor.Because the calorific value of the volatile materials and pyrolysis gas that come out from pyrolysis oven is lower, it is not enough to that secondary furnace temperature is maintained to exist On 1100 DEG C, it is therefore desirable to which dual firing chamber provides additional auxiliary fuel and combustion air to provide enough thermal energy.Dual firing chamber goes out The high-temperature flue gas of mouth enters waste heat boiler recycling heat immediately.Flue gas through waste heat boiler recycle heat after, into chilling tower cooler, Depickling subsequently enters bag filter, adds active carbon powder injection device in the flue before entering bag-type dust collector, Powdered Activated Carbon is periodically sprayed into flue gas makes active carbon form carbon dust layer in cloth bag surface, can effectively be adsorbed using this carbon dust layer Dioxin, theoretically in dual firing chamber the residence time 2 seconds or more under 1100 DEG C of conditions of high temperature, dioxin is broken flue gas Bad, active powdered carbon cooperation bag-type dust will ensure that no dioxin.Active carbon is according to 200mg/Nm3Flue gas dosage is added.
In the present embodiment, the dissolution filter system of the slag of salt containing charcoal includes dissolved salt tank, level-one ultrafiltration apparatus, breeze receipts Storage, two-stage ultrafiltering device and trace solid residue collector, the input of the output end and dissolved salt tank of the rotary pyrolysis oven End is connected setting, and the output end of the dissolved salt tank is connected setting with the input terminal of level-one ultrafiltration apparatus, dissolved salt tank, level-one ultrafiltration It is connected on pipeline between device and precipitating reagent input terminal is set, it can be super to dissolved salt tank, level-one by the precipitating reagent input terminal It filters and inputs precipitating reagent in the pipeline between device, the output end of the level-one ultrafiltration apparatus includes that breeze output end and strong brine are defeated Outlet, the breeze output end of the level-one ultrafiltration apparatus are connected setting with the input terminal of breeze collector, the breeze collector Output end be connected with dual firing chamber setting, the breeze filtered out, which is delivered to dual firing chamber, further to burn;The level-one ultrafiltration The strong brine output end of device is connected setting with the input terminal of two-stage ultrafiltering device, level-one ultrafiltration apparatus, two-stage ultrafiltering device Between pipeline on be connected precipitating reagent input terminal be set, can be to level-one ultrafiltration apparatus, second level by the precipitating reagent input terminal Precipitating reagent is inputted in pipeline between ultrafiltration apparatus;
The output end of the two-stage ultrafiltering device includes residue output end and strong brine output end, the two-stage ultrafiltering device Residue output end is connected setting with trace solid residue collector, the trace solid residue in the trace solid residue collector It can be transported to cement kiln comprehensive utilization outside or transfer to the processed in units with related qualification.
In the present embodiment, the dissolution filter system of the slag of salt containing charcoal further includes that chemical medicine system (is not shown in figure Out), the chemistry medicine system and the mating setting of dissolved salt tank, with remove in abraum salt heavy metal ion that may be present or other it is miscellaneous from Sub (such as calcium, magnesium);
Alternatively, the level-one ultrafiltration apparatus, two-stage ultrafiltering device are immersion ultrafiltration apparatus.
In the present embodiment, the evaporation point salt system includes carbonating column, magma thickener and evaporation and crystallization system, institute The input terminal for stating carbonating column includes strong brine input terminal and CO2Input terminal, the strong brine input terminal and second level of the carbonating column The strong brine output end of ultrafiltration apparatus is connected setting, the CO of the carbonating column2Input terminal and CO2Be connected setting, by this CO2Input terminal can input CO into carbonating column2, the output end of the carbonating column is connected with the input terminal of magma thickener Setting, the output end of the magma thickener includes NaHCO3Output end and magma output end, the NaHCO3Output end can export NaHCO3Crude product, the NaHCO3Crude product can obtain NaHCO after centrifugation, drying, packaging operation3Product;The magma output end Be connected setting with the input terminal of evaporation and crystallization system, and the output end of the evaporation and crystallization system includes that condensed water output end and salt are defeated Outlet, the condensed water output end can export condensed water after processing, which distinguishes phase with dissolved salt tank, water storage tank Connection setting, the salt output end can export finished product salt, for example, NaCl, anhydrous sodium sulphate, KCl, Ca (NO3)2Deng;
The strong brine output end of the two-stage ultrafiltering device is also directly connected with the input terminal of evaporation and crystallization system setting, Sour input terminal is set on the pipeline between two-stage ultrafiltering device, evaporation and crystallization system, it can be super to second level by the acid input terminal Filter input acid in the pipeline between device, evaporation and crystallization system.
In the present embodiment, the evaporation and crystallization system includes MVR (Mechanical Vapor Recompression) Evaporator, alternatively, the evaporation and crystallization system includes MVR (the Mechanical Vapor of setting of being connected Recompression) evaporator and single effect evaporator.
The evaporation and crystallization system of this system includes MVR (Mechanical Vapor Recompression) evaporator, will The steam condensate generated in MVR vapo(u)rization system is returned to dissolved salt tank, is dissolved to the inorganic salts after pyrolysis, so that steam is solidifying Liquid has carried out cycling and reutilization, while decreasing the dosage of industry water in dissolution system, reduces public work consumption;Separately Outside, the technique that can be combined using MVR evaporation technique+single effect evaporation to the separation of mixed inorganic carries out fractional crystallization.First In MVR evaporation system, Na2SO4 is first subjected to Crystallization Separation under worst hot case, post mother liquor by decompression cooling, in list NaCl is subjected to Crystallization Separation again under effect vapo(u)rization system worst cold case, to reach solventing-out.
In the present embodiment, the disposal system further includes abraum salt II disposal system (according to the reality for the abraum salt that the later period collects Border situation is configured), described its main component of abraum salt II is saltcake and a small amount of chromic salts, is free of organic pollutant, therefore, abraum salt II is without carrying out pyrolysis processing.The abraum salt II disposal system includes the molten system of acid and exclusion device, the molten system of acid it is defeated Abraum salt II can be inputted by entering end, and the input terminal of the exclusion device includes that the molten treatment fluid input terminal of acid and reducing agent/precipitating reagent are defeated Enter end, the output end of the molten system of acid is connected setting with the sour molten treatment fluid input terminal of exclusion device, the exclusion device Reducing agent/precipitating reagent input terminal is connected setting with reducing agent/precipitating reagent, can be to by the reducing agent/precipitating reagent input terminal Inputting reducing agent/precipitating reagent in exclusion device, the output end of the exclusion device includes impurity filter residue output end and filtrate output end, The impurity filter residue output end can export impurity filter residue, the filtrate output end of the exclusion device and evaporation and crystallization system it is defeated Enter end to be connected setting.
A kind of working principle and process of abraum salt recycling treatment disposal system of the present invention are as follows:
Sodium chloride, sodium sulphate monomer abraum salt and its mixing abraum salt that this system is generated suitable for industrial processes Recycling treatment.In process of production, according to the difference of abraum salt type, abraum salt I and two class of abraum salt II are roughly divided into.Abraum salt I: main If being made of sodium chloride, sodium sulphate monomer salt or mixed abraum salt.The part abraum salt is according to the difference of ingredient type, through medium temperature Pyrolysis charring, dissolution filter respectively enter different evaporations and divide salt process, finally obtain the higher product salt of purity.Abraum salt II Its main component is saltcake and a small amount of chromic salts, is free of organic pollutant, and therefore, abraum salt II is without carrying out pyrolysis processing.This system Technologically advanced, easily operated, product quality is controllable, it can be ensured that the overall process recycling of abraum salt.
1, in factory abraum salt conveying
The abraum salt for being temporarily stored into warehouse is transported to pyrolysis workshop by fork truck, then is promoted to feed inlet, abraum salt by lifting device Mixed salt pond is fallen into feed inlet, after compatibility, by helical feed to pyrolysis oven feed well, feed well lower end connects helical feed Machine, the charging rate that abraum salt is set are sent to pyrolysis oven.The present invention more preferably uses screw feeding structure, distribution transforming frequency modulation Speed motor, discharge system equally use screw feeding structure.Screw conveyor and material contact portion use Stainless steel 316 L material Matter.
2, the charing pyrolysis of abraum salt
The pyrolytic process of abraum salt is a complicated chemical reaction process, fracture, isomerization of the key comprising macromolecular etc. Chemical reaction.In pyrolytic process, for in-between product there are two kinds of variation tendencies, on the one hand they become small molecule from macromolecular The even cracking process of gas, the polymerization process on the one hand thering is small molecule to aggregate into bigger molecule again.Pyrolytic process includes cracking Reaction, dehydrogenation reaction, hydrogenation reaction, condensation reaction, bridged bond decomposition reaction etc..
The charing pyrolysis system of abraum salt includes conveying system, pyrolysis oven, combustion system, exhaust treatment system.What is generated is useless Salt by dedicated dangerous waste haulage vehicle collect to warehouse it is temporary after, abraum salt is sent to pyrolysis oven and is carbonized by screw feeding structure Pyrolysis, pyrolysis oven match frequency control motor.The pyrolytic process of abraum salt is made in abraum salt under 550 DEG C~600 DEG C, anoxia condition Organic matter generate incomplete oxidation, be decomposed into CH4/CO/H2 and coke.Since reaction temperature is low, it is not likely to produce dioxin Substance.This system can design 2 sets of parallel pyrolysis systems, and the pyrolytic process of every set pyrolysis system carries out in two stages.
The generation of abraum salt pyrolytic process is flammable large-minded, especially in the higher situation of temperature, the 50% of organic principle in abraum salt It is all converted to gaseous products above.These products are with H2、CO、CH4Based on, calorific value is up to 6.37 × 103~1.021 × 104kJ/kg.In addition to needed for small part supply pyrolytic process from the mount of using heat, most of gas becomes combustible gas product.Due to useless Salt belongs to dangerous waste, therefore pyrolysis gas can not be utilized directly, it is necessary to carry out burning processing, make toxic gas full combustion therein Carbon dioxide and water.
3, the dissolution filter of the slag of salt containing charcoal
After rotary pyrolysis oven pyrolysis charring, the organic matter in abraum salt is removed abraum salt, is obtained containing a small amount of coke (charcoal Slag) inorganic salts.The inorganic salts containing charcoal that pyrolysis system is obtained are dissolved in the distilled water of heat, and are filtered by immersion ultrafiltration technology After breeze, strong brine is obtained.Dual stage filter apparatus is arranged in dissolution filter unit, by adding precipitating reagent (such as lye), removes Heteroion.After double-filtration purifies, according to the ingredient of inorganic salts contained in strong brine, selection enters corresponding vapo(u)rization system. The breeze filtered out, which is sent to dual firing chamber, further to burn.To avoid incombustible from accumulating in system, periodically dissolution filter unit is arranged Solid slag (predominantly inorganic salts precipitating) centralized collection out transfers to the processed in units with related qualification.
In addition, its main component of such abraum salt is saltcake and a small amount of chromic salts, without organic for being difficult to water-soluble abraum salt II Pollutant, such abraum salt is acidified, reduction and precipitation process, isolate heteroion, after exclusion device, obtained sulphur Acid sodium-salt solution is mixed into vapo(u)rization system with the salting liquid handled by pyrolysis charring and dissolution filter, crystallizes out salt.Dissolved salt Tank can the chemical medicine system of mating setting, with remove in abraum salt heavy metal ion that may be present or other heteroions (such as calcium, Magnesium etc.).
4, evaporation divides salt process
Abraum salt handles removal organic matter through pyrolysis charring, then after dissolution filter removes breeze, and the strong brine of formation enters Vapo(u)rization system forms product salt by evaporation and concentration, fractional crystallization and drying.According to expected abraum salt type, using different several Item divides salt route.
It (1) is the abraum salt of single inorganic salts ingredients: the dense salt after pyrolysis charring, dissolution filter for raw material, using MVR Evaporating and concentrating process is evaporated (sodium chloride crystallization temperature is 90-95 degree, sulfate crystal temperature 85-90 degree), crystallizes out list Component inorganic salts
(2) for the abraum salt of sodium chloride-containing, sodium sulphate bi-component inorganic salt: gained is dense after pyrolysis charring, dissolution filter Saline solution enters solventing-out system, by fractional crystallization technique, crystallizes out NaCl, Na2SO410H2O respectively at different processes, NaCl obtains product NaCl salt through fluidized bed drying after packing.Na2SO410H2O is then sent to one pack system vapo(u)rization system, removal knot Brilliant water, to prepare anhydrous sodium sulfate.
(3) for the abraum salt of tri- kinds of component of inorganic salts containing NaCl-Na2SO4-Na2CO3: (being lower than Na2CO3 content is lower 0.5%) in the case where, by adding sulfuric acid to dissolution filter unit, Na2CO3 is made to be converted into Na2SO4, and then pass through sal prunella point Sodium chloride product salt, anhydrous sodium sulphate are obtained respectively from purification route.For tri- kinds of component of inorganic salts containing NaCl-Na2SO4-Na2CO3 Abraum salt, in the higher situation of Na2CO3 content, evaporation element setting carbonating column divide salt system, to isolate NaHCO3
The main function of carbonating column is to convert Na2CO3 contained in waste water to NaHCO3, and then realize carbonate and sulphur The separation of hydrochlorate/sodium chloride salt.By blasting CO2 into waste water, so that Na2CO3 in system is fully converted to NaHCO3, make NaHCO3 is precipitated from system first, to realize the separation of carbonate, the salting liquid after reaction with NaHCO3 crystal is (brilliant Slurry) it is discharged from carbonization tower bottom, into magma thickener, crystal and salting liquid is made to carry out initial gross separation.Magma thickener top Clear liquid (filtrate), which overflows in filtrate storage tank, to be collected, and sodium carbonate, carbonization separation stepmother are generated after sodium bicarbonate heat drying Liquid returns to evaporation leading portion;Subsequently into corresponding NaCl-Na2SO4 evaporation and crystallization system, further desalting processing is carried out.Through thickening Magma from flow into whizzer be further dehydrated.Dewatered crystal is transported to gas flow dryer and is dried, and does Product after dry can enter product packaging line and carry out last packaging, obtain the pure salt of product sodium carbonate, the pure salt of product sodium chloride and Anhydrous sodium sulphate.
5, vent gas treatment
Pyrolysis system generates vent gas treatment mode and removes for dual firing chamber's burning, the cooling of waste heat boiler heat recovery, chilling, cloth bag Dirt, two-stage spray washing, flue gas heat exchange take off white.
The pyrolysis smoke that abraum salt pyrolysis generates in production process is passed through dual firing chamber and is heated up to 1100 DEG C or more, keeps exhaust gas abundant Burning, complete oxidation are CO2 and H2O;Enough air and auxiliary fuel are passed through in dual firing chamber makes flue gas to 1100 DEG C Pyrolysis gas is mixed and burned wherein and enables its stop 2 seconds or more, so that pernicious gas thoroughly decomposed, burnt, is fully converted to harmless CO2And H2O, and it is sufficiently destroyed issuable dioxin and dioxin predecessor.Theoretically it is in flue gas dual firing chamber 1100 DEG C -1200 DEG C the condition of high temperature lower residence time 2 seconds or more, dioxin has been destroyed.Dual firing chamber is (for example, dual firing chamber is main Component may include: that cylinder is rolled with steel plate, and liner is corrosion-resistant, and refractory brick resistant to high temperature sets temperature point, pressure-measuring-point, contains Oxygen amount measuring point, burner opening, observation panel, sets explosion proof door and dump chimney at the top of dual firing chamber at overfiren air port) high temperature of outlet Flue gas is worth with recuperation of heat, process steam needed for generalling use waste heat boiler Mist heat recovering and producing regenerative process.
For the high-temperature flue gas of dual firing chamber's discharge after waste heat boiler carries out heat exchange, temperature is down to 550 by original 1100 DEG C DEG C or so enter chilling tower, for reduction " dioxin " synthesis chance, to reduce flue gas in 200~500 DEG C of residence time, adopt The measure taken is " chilling ".Chilling tower has both the effect of cooling and depickling, is cooled down using atomizing chilling tower to tail gas, quencher is adopted It with limewash, can be reacted with the sour gas in tail gas, HCl, SOx, NOx etc. in tail gas can be effectively removed.Flue gas is in urgency Residence time in cold tower is less than 1s, and the flue-gas temperature come out from chilling tower is down to 220 DEG C by original 550 DEG C or so.Through dropping Flue gas after mild depickling enters bag filter, thus the flue-gas temperature due to entering bag filter may be used at 200 DEG C or more Bag filter dew condensation phenomenon is avoided, the pre-cooled device of the flue gas after dedusting enters wet process deacidification system, the SO in flue gas2, HCl with NaOH solution is further neutralized and is removed.
The dual dust removal design of bag-type dust and wet scrubber tower, and select suitable cloth bag that can substantially effectively remove 99.9% dust pollution object, bag-type dust is also the equipment for being uniquely proved that PM2.5 can be effectively removed at present, after bag-type dust Wet scrubber tower small particles can also be gathered into big particle to the sorptive force of flue dust using water by flue dust and wash in recirculated water and arrange Out.Sour gas in flue gas is anti-carrying out acid-base neutralization in scrubbing tower in the way of lye spray by wet scrubber tower The hydrogen chloride in flue gas should be made to remove from flue gas, the removal efficiency of wet scrubber tower can remove chlorine up to 95% or more Change a variety of sour gas such as hydrogen, sulfur dioxide.
After the processing of above-mentioned chilling, dedusting and washing, purifying, discharge standard, but temperature is fully achieved in the pollutant in flue gas It spends relatively low, also needs the white device that disappears by flue gas, avoid dew point corrosion and white cigarette from generating, sent by the flue gas of heating by air-introduced machine Toward chimney standard discharge.
Although disclosing the embodiment of the present invention for the purpose of illustration, it will be appreciated by those skilled in the art that: not Be detached from the present invention and spirit and scope of the appended claims in, various substitutions, changes and modifications be all it is possible, therefore, this The range of invention is not limited to the embodiment disclosure of that.

Claims (10)

1. a kind of abraum salt recycling treatment disposal system, it is characterised in that: the system comprises be sequentially connected the abraum salt for connecing setting Charing pyrolysis system, the slag of salt containing charcoal dissolution filter system and evaporation divide salt system, the charing pyrolysis system energy of the abraum salt It is enough that charing pyrolysis processing is carried out to the abraum salt I being made of sodium chloride, sodium sulphate monomer salt or mixed abraum salt, and can be to tail gas Handle simultaneously qualified discharge;The dissolution filter system of the slag of salt containing charcoal can charing pyrolysis system to abraum salt treated The slag of salt containing charcoal dissolved, filter operation;After the evaporation divides salt system can be to the processing of the dissolution filter system of the slag of salt containing charcoal Strong brine be evaporated concentration, fractional crystallization and drying process, obtain product salt.
2. abraum salt recycling treatment disposal system according to claim 1, it is characterised in that: the charing of the abraum salt is pyrolyzed System includes conveying system, rotary pyrolysis oven, combustion system and exhaust treatment system, and the input terminal of the conveying system can Input abraum salt I to be processed, the output end of the conveying system is connected setting with the input terminal of rotary pyrolysis oven, this is rotary The output end of pyrolysis oven includes the slag output end of salt containing charcoal and pyrolysis gas output end, the slag output end of salt containing charcoal and the slag of salt containing charcoal Dissolution filter system is connected setting, and the pyrolysis gas output end is connected setting with exhaust treatment system;The combustion system Input terminal be connected with natural gas setting, the output end of the combustion system, which is also connected with the input terminal of rotary pyrolysis oven, to be set It sets;
The exhaust treatment system include dual firing chamber, waste heat boiler, chilling tower, bag filter, forecooler, two-stage scrubbing tower, Flue gas disappears white device, chimney and circulating water chennel, and the dual firing chamber includes input terminal and flue gas output end, the input terminal of the dual firing chamber Including natural gas input, pyrolysis gas input terminal and ammonium hydroxide input terminal, the natural gas input is connected setting with natural gas, Natural gas, the pyrolysis gas input terminal of the dual firing chamber and rotary heat can be inputted into dual firing chamber by the natural gas input The pyrolysis gas output end of solution furnace is connected setting, and the ammonium hydroxide input terminal is connected setting with ammonium hydroxide, passes through the ammonium hydroxide input terminal Ammonium hydroxide can be inputted into dual firing chamber;
The input terminal of the waste heat boiler includes soft water input terminal and flue gas input terminal, and the output end of the waste heat boiler includes steam Output end and flue gas output end, the flue gas input terminal of the waste heat boiler are connected setting with the flue gas output end of dual firing chamber, should The soft water input terminal of waste heat boiler is connected setting with soft water, can be inputted into waste heat boiler by the soft water input terminal soft Water, the steam output end of the waste heat boiler and evaporation point salt system, the flue gas white device that disappears are connected setting;
The input terminal of the chilling tower includes flue gas input terminal and quencher input terminal, the flue gas input terminal and waste heat pot of chilling tower The flue gas output end of furnace is connected setting, and the quencher input terminal is connected setting with quencher, is inputted by the quencher End can input quencher into chilling tower, and the output end of the chilling tower is connected setting with the input terminal of bag filter, It is provided with active carbon input terminal on pipeline between the output end of chilling tower, bag filter, passes through the active carbon input terminal energy It is enough to input active carbon into the pipeline between the output end, bag filter of chilling tower, the output end of the bag filter with The input terminal of forecooler is connected setting, and the output end of the forecooler is connected setting with the input terminal of two-stage scrubbing tower;
The output end of the two-stage scrubbing tower includes waste water output end and flue gas output end, the waste water output of the two-stage scrubbing tower End and the input terminal of evaporation point salt system, circulating water chennel are respectively connected with setting, the flue gas output end and cigarette of the two-stage scrubbing tower The disappear input terminal of white device of gas is connected setting, and the flue gas output end of white device that disappears is connected setting with the input terminal of chimney, The output end of the chimney can export the flue gas of qualified discharge;
The output end of the circulating water chennel is connected setting with the input terminal of two-stage scrubbing tower, which can wash to two-stage It washs and inputs lye in tower, which can reach discharge standard for the contaminant removal in flue gas.
3. abraum salt recycling treatment disposal system according to claim 2, it is characterised in that: the conveying system uses spiral shell Feeding structure, matching setting frequency control motor are revolved, discharge system equally uses screw feeding structure;
Alternatively, the combustion system is combustor, fuel uses natural gas;
Alternatively, the scrubbing tower is wet scrubber tower, which can remove sour gas.
4. abraum salt recycling treatment disposal system according to claim 2, it is characterised in that: in the rotary pyrolysis oven The pyrolytic process of abraum salt is so that the organic matter in abraum salt is generated incomplete oxidation under 550 DEG C~600 DEG C, anoxia condition, decompose For CH4/CO/H2And coke.
5. abraum salt recycling treatment disposal system according to claim 2, it is characterised in that: in the rotary pyrolysis oven After the pyrolysis smoke of generation is passed through dual firing chamber, dual firing chamber is heated up to 1100 DEG C or more, and stops 2 seconds or more in dual firing chamber;Or Person, the chilling tower are atomizing chilling tower, and quencher uses limewash, and residence time of the flue gas in chilling tower is less than 1s.
6. abraum salt recycling treatment disposal system according to claim 2, it is characterised in that: the bag filter selection High temperature resistant material, the exhaust temperature into cloth bag are controlled at 220 ± 5 DEG C;
Alternatively, the chilling tower is half dry type chilling tower;Alternatively, mixing is provided with catalysis in the cleaning solution of the two-stage scrubbing tower Agent and chelating agent.
7. abraum salt recycling treatment disposal system according to any one of claims 1 to 6, it is characterised in that: described to contain charcoal The dissolution filter system of salt slag includes that dissolved salt tank, level-one ultrafiltration apparatus, breeze collector, two-stage ultrafiltering device and trace solid are residual Slag collector, the output end of the rotary pyrolysis oven are connected setting with the input terminal of dissolved salt tank, the output end of the dissolved salt tank Be connected setting with the input terminal of level-one ultrafiltration apparatus, and being connected on the pipeline between dissolved salt tank, level-one ultrafiltration apparatus, it is heavy to be arranged Agent input terminal in shallow lake can input precipitating reagent into the pipeline between dissolved salt tank, level-one ultrafiltration apparatus by the precipitating reagent input terminal, The output end of the level-one ultrafiltration apparatus includes breeze output end and strong brine output end, and the breeze of the level-one ultrafiltration apparatus is defeated Outlet is connected setting with the input terminal of breeze collector, and the output end of the breeze collector is connected setting with dual firing chamber;Institute It states the strong brine output end of level-one ultrafiltration apparatus and the input terminal of two-stage ultrafiltering device is connected setting, level-one ultrafiltration apparatus, two It is connected on pipeline between grade ultrafiltration apparatus and precipitating reagent input terminal is set, it can be to level-one ultrafiltration by the precipitating reagent input terminal Precipitating reagent is inputted in pipeline between device, two-stage ultrafiltering device;
The output end of the two-stage ultrafiltering device includes residue output end and strong brine output end, the residue of the two-stage ultrafiltering device Output end is connected setting with trace solid residue collector, and the trace solid residue in the trace solid residue collector can It is transported to cement kiln comprehensive utilization outside or transfers to the processed in units with related qualification.
8. abraum salt recycling treatment disposal system according to any one of claims 1 to 6, it is characterised in that: the evaporation Point salt system includes carbonating column, magma thickener and evaporation and crystallization system, and the input terminal of the carbonating column includes strong brine Input terminal and CO2Input terminal, the strong brine input terminal of the carbonating column are connected with the strong brine output end of two-stage ultrafiltering device Setting, the CO of the carbonating column2Input terminal and CO2Be connected setting, passes through the CO2Input terminal can be defeated into carbonating column Enter CO2, the output end of the carbonating column is connected setting with the input terminal of magma thickener, the output end packet of the magma thickener Include NaHCO3Output end and magma output end, the NaHCO3Output end can export NaHCO3Crude product, the NaHCO3Crude product pass through from NaHCO can be obtained after the heart, drying, packaging operation3Product;The magma output end is connected with the input terminal of evaporation and crystallization system Setting is connect, the output end of the evaporation and crystallization system includes condensed water output end and salt output end, and the condensed water output end can Condensed water after output processing, the condensed water output end and dissolved salt tank, water storage tank are respectively connected with setting, and the salt output end can Export finished product salt;
The strong brine output end of the two-stage ultrafiltering device is also directly connected with the input terminal of evaporation and crystallization system setting, second level Sour input terminal is set on the pipeline between ultrafiltration apparatus, evaporation and crystallization system, can be filled to two-stage ultrafiltering by the acid input terminal It sets, input acid in the pipeline between evaporation and crystallization system.
9. abraum salt recycling treatment disposal system according to claim 8, it is characterised in that: the disposal system further includes Abraum salt II disposal system, the abraum salt II disposal system include the molten system of acid and exclusion device, the input terminal of the molten system of acid Abraum salt II can be inputted, the input terminal of the exclusion device includes the molten treatment fluid input terminal of acid and reducing agent/precipitating reagent input terminal, The molten treatment fluid input terminal of acid of the output end of the molten system of acid and exclusion device is connected setting, the reduction of the exclusion device Agent/precipitating reagent input terminal is connected setting with reducing agent/precipitating reagent, can be to removal of impurities by the reducing agent/precipitating reagent input terminal Input reducing agent/precipitating reagent in device, the output end of the exclusion device includes impurity filter residue output end and filtrate output end, described Impurity filter residue output end can export impurity filter residue, the filtrate output end of the exclusion device and the input terminal of evaporation and crystallization system Be connected setting.
10. abraum salt recycling treatment disposal system as described in any one of claim 1 to 9 in terms of the abraum salt recycling treatment in Application.
CN201910461209.0A 2019-05-30 2019-05-30 A kind of abraum salt recycling treatment disposal system and application Pending CN110201975A (en)

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CN110938838A (en) * 2019-11-06 2020-03-31 东北大学 Method for treating anode carbon slag of aluminum electrolysis cell by using NaCl molten salt extraction method
CN110938838B (en) * 2019-11-06 2021-12-31 东北大学 Method for treating anode carbon slag of aluminum electrolysis cell by using NaCl molten salt extraction method
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CN110790440B (en) * 2019-12-09 2024-03-26 郭玉伟 High COD high salt wastewater treatment system
CN110935718B (en) * 2019-12-18 2021-03-26 汪瑜 Industrial salt slag pretreatment system and pretreatment method thereof
CN110935718A (en) * 2019-12-18 2020-03-31 汪瑜 Industrial salt slag pretreatment system and pretreatment method thereof
CN111112296A (en) * 2019-12-27 2020-05-08 洛南环亚源铜业有限公司 Resource utilization treatment method for industrial waste salt
CN111484365A (en) * 2020-03-12 2020-08-04 山东清博生态材料综合利用有限公司 Organic potash fertilizer prepared from waste potassium salt and preparation method thereof
CN111484365B (en) * 2020-03-12 2022-05-27 山东清博生态材料综合利用有限公司 Organic potash fertilizer prepared from waste potassium salt and preparation method thereof
CN111380060A (en) * 2020-03-21 2020-07-07 深圳市海文环保技术有限公司 Chemical waste salt harmless treatment system and method
CN111498871A (en) * 2020-05-31 2020-08-07 湖南申联环保科技有限公司 System and method for treating waste salt residues mixed by sodium sulfate and sodium chloride
CN111689634A (en) * 2020-06-10 2020-09-22 南京工业大学 Method for treating trichloropyridine sodium alcoholate wastewater
CN111790731A (en) * 2020-07-20 2020-10-20 杭州碳氢科技研究有限公司 Industrial waste salt conversion device and method
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CN112390235A (en) * 2020-11-26 2021-02-23 安道麦股份有限公司 Treatment method of acephate rectification residual liquid
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CN113623661A (en) * 2021-07-07 2021-11-09 天津天一爱拓科技有限公司 Catalytic pyrolysis system and method for treating waste salt
CN113562745A (en) * 2021-07-07 2021-10-29 天津天一爱拓科技有限公司 System and method for treating waste salt by using two-stage pyrolysis technology
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CN114289478B (en) * 2021-12-30 2023-05-16 连云港职业技术学院 Method for recycling waste salt containing organic matters

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Application publication date: 20190906