CN106214489A - A kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device - Google Patents

A kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device Download PDF

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Publication number
CN106214489A
CN106214489A CN201610812204.4A CN201610812204A CN106214489A CN 106214489 A CN106214489 A CN 106214489A CN 201610812204 A CN201610812204 A CN 201610812204A CN 106214489 A CN106214489 A CN 106214489A
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microchannel
phase fluid
emulsion droplet
passage
fluid passage
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Inventor
李艳
王立秋
王建梅
王雪莹
孔湉湉
许敏
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Energy Research Institute of Shandong Academy of Sciences
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Energy Research Institute of Shandong Academy of Sciences
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61JCONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
    • A61J3/00Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/06Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite
    • A61K47/08Organic compounds, e.g. natural or synthetic hydrocarbons, polyolefins, mineral oil, petrolatum or ozokerite containing oxygen, e.g. ethers, acetals, ketones, quinones, aldehydes, peroxides
    • A61K47/10Alcohols; Phenols; Salts thereof, e.g. glycerol; Polyethylene glycols [PEG]; Poloxamers; PEG/POE alkyl ethers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/34Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyesters, polyamino acids, polysiloxanes, polyphosphazines, copolymers of polyalkylene glycol or poloxamers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005Wall or coating material
    • A61K9/5021Organic macromolecular compounds
    • A61K9/5026Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005Wall or coating material
    • A61K9/5021Organic macromolecular compounds
    • A61K9/5036Polysaccharides, e.g. gums, alginate; Cyclodextrin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/48Preparations in capsules, e.g. of gelatin, of chocolate
    • A61K9/50Microcapsules having a gas, liquid or semi-solid filling; Solid microparticles or pellets surrounded by a distinct coating layer, e.g. coated microspheres, coated drug crystals
    • A61K9/5005Wall or coating material
    • A61K9/5021Organic macromolecular compounds
    • A61K9/5052Proteins, e.g. albumin
    • A61K9/5057Gelatin

Abstract

The present invention relates to a kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device, this device is composed in series by first order microchannel and microchannel, the second level;First order microchannel is cross microchannel, T-shaped microchannel, Y type microchannel or is total to flow pattern microchannel;Microchannel, the second level includes A class or the two kinds of microchannel of B class.Double-deck emulsion droplet is to be formed monolayer emulsion droplet in first order microchannel by internal phase fluid and mesophase fluid, and monolayer emulsion droplet forms bilayer emulsion droplet again with catalyst or curing agent solution, continuous phase fluid in the exit of microchannel, the second level.The preparation facilities simple in construction of bilayer emulsion droplet of the present invention, adjusts flexibly, it is easy to accomplish emulsion droplet and medicine carrying microballoons grain size, the flexible control of ectonexine thickness, preparation cost is low, and double-deck emulsion droplet grain size is controlled, particle diameter adjustable extent width.

Description

A kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device
Technical field
The present invention relates to a kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device, belong to biological medicine material Material and microfluidic art.
Background technology
W/O/W or Water-In-Oil bag oil bilayer emulsifying microlayer model and the medicine carrying microballoons prepared for template with them are being given birth to The fields such as thing medical material, medicament research and development are widely used.Existing preparation method mainly uses the machinery of tradition large scale to stir Mix, emulsifying-crosslinking, the volatilization of complex emulsions-solvent, emulsifying-technology such as gel, Inverse suspension copolymerization, the first step first generates bilayer Emulsifying microlayer model, so by solvent volatilize, be dried etc. method generate microspheres product.Traditional preparation methods lacks Microsphere Size Be precisely controlled, the microspheres product size range width obtained, uniform particle diameter is poor, often through screening obtain specified particle diameter model The product enclosed;And the loss of institute's packaging medicine is more in preparation process.
Microfluidic droplet technology can be by between minitype channel (micro-nano-scale) interior hydrodynamic shear and surface tension Interaction, biphase immiscible liquid (You Heshui) is manipulated, wherein one phase flow know from experience formed highly homogeneous liquid Drip, to realize size, pattern, the preparation of structure-controllable microsphere.Microfluidic droplet technology is the method preparing emulsion from bottom to top, Can prepare the drop emulsion of high degree of monodispersity with the highest flux, the medicine carrying microballoons product size homogeneity formed is good Good.
But, currently with the double-deck emulsifying microlayer model of microflow control technique preparation, the apparatus structure complexity of medicine carrying microballoons, operation Process steps is many, dumb with controlling, and also can not realize the synchronization solidification of emulsion microlayer model, and preparation cost is higher.
Summary of the invention
For apparatus structure complexity, complex operation, high cost in existing double-deck emulsion droplet and medicine carrying microballoons preparation process Deng not enough, the present invention provides a kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device, and operating procedure is simple, dress Put can flexible combination, low cost, can prepare the microsphere that particle size range is at 0~1000 micron, and microspherulite diameter homogeneity is good, Can efficient medicine carrying, solve that the particle diameter that existing microspheres exists is uncontrollable, solidification, medicine carrying cannot be synchronized not exclusively etc. ask Topic.
Technical scheme is as follows:
The preparation facilities of a kind of double-deck emulsion droplet, this device is by first order microchannel and microchannel, second level series connection group Become;
Described first order microchannel is cross microchannel, T-shaped microchannel, Y type microchannel or is total to flow pattern microchannel;
Described microchannel, the second level includes A class or the two kinds of microchannel of B class;
Described microchannel, the A class second level includes the discrete phase fluid passage of coaxial connection, continuous phase fluid passage and receipts Collecting passage, discrete phase fluid passage and collection channel are socketed in continuous phase fluid passage, and discrete phase fluid passage is near collecting One end of passage is tapered, discrete phase fluid passage along central shaft be bisected into monolayer emulsifying microlayer model be passed through passage and catalyst or Firming agent passage;
Described microchannel, the B class second level includes that monolayer emulsifying microlayer model is passed through passage, catalyst or firming agent passage, receipts Collection passage and continuous phase fluid passage, monolayer emulsifying microlayer model is passed through passage, catalyst or firming agent passage and collection channel group In Y type connectivity structure, described continuous phase fluid passage is arranged on monolayer emulsifying microlayer model and is passed through passage, catalyst or firming agent Passage and the intersection of collection channel and with collection channel vertical connection.
According to the invention it is preferred to, described cross microchannel includes the mesophase fluid of connection in cross-shaped configuration Passage, internal phase fluid passage and collection channel.
According to the invention it is preferred to, described T-shaped microchannel includes the mesophase fluid passage of T-shaped fabric connectivity, interior Phase fluid passage and collection channel.
According to the invention it is preferred to, described Y type microchannel includes in y-type structure the mesophase fluid passage of connection, interior Phase fluid passage and collection channel.
According to the invention it is preferred to, described common flow pattern microchannel includes the mesophase fluid passage of coaxial connection, internal phase Fluid passage and collection channel, internal phase fluid passage and collection channel be socketed in mesophase fluid passage, internal phase fluid passage Trapezoidal and near collection channel one end is smaller diameter end.The fluid flow direction of mesophase fluid passage and internal phase fluid The fluid flow direction of passage is identical.
According to the invention it is preferred to, behind first order microchannel and the series connection of microchannel, the second level, the receipts in first order microchannel Monolayer emulsifying microlayer model in collection passage and microchannel, the second level is passed through channel connection.
According to the invention it is preferred to, described first order microchannel and the channel diameter of microchannel, the second level are 20 1000 Micron, further preferred 50 500 microns.
According to the present invention, during using the double-deck emulsion droplet of said apparatus preparation, the flowing of continuous phase fluid is sheared Interfacial tension between power and/or extruding force and fluid interacts, and drop is handed over continuous phase fluid passage at discrete phase fluid Generate at remittance.Forming monolayer emulsion droplet in first order microchannel, monolayer emulsion droplet is carried along into the by mesophase fluid Two grades of microchannels, form double-deck emulsion droplet in the exit of microchannel, the second level, and double-deck emulsion droplet synchronization solidify to form double Layer microsphere, and the medicine carrying microballoons uniform particle diameter formed (dimensional discrepancy < 5%), size, structure/drug loading are the most controlled;Can carry Hydrophilic or oleophylic class medicine, and between each microsphere, drug loading is consistent.
It is glass or quartz capillary according to the present invention, first order microchannel and microchannel, the second level, or by light, change The microchannel that the lithographic methods such as, laser are formed.
A kind of double-deck emulsion droplet, this drop is to be formed list in first order microchannel by internal phase fluid and mesophase fluid Layer emulsion droplet, monolayer emulsion droplet again with catalyst or curing agent solution, the continuous phase fluid outlet in microchannel, the second level Place forms double-deck emulsion droplet.
Double-deck emulsion droplet according to the present invention, it is preferred that described internal phase fluid is the biocompatibility containing medicine Macromolecule polymer solution;Described high molecular polymer is polylactic acid (PLA), Poly(D,L-lactide-co-glycolide (PLGA) Or Polyethylene Glycol (PEG), the solvent of macromolecule polymer solution is dichloromethane, acetone, dimethylformamide, high molecular polymerization The mass fraction of thing solution is 0.1 10%.
Double-deck emulsion droplet according to the present invention, it is preferred that described mesophase fluid is that biocompatibility macromolecule gathers Compound aqueous solution and/or cross-linking agent aqueous solution, high molecular polymer is sodium alginate, polyvinyl alcohol, chitosan, starch or bright Glue, the mass fraction of high molecular polymer aqueous solution is 0.1 10%;Cross-linking agent is glutaraldehyde, Biformyl or formaldehyde, cross-linking agent The mass fraction 0.5 80% of aqueous solution.
Double-deck emulsion droplet according to the present invention, it is preferred that described catalyst is Bronsted acid or enzyme aqueous solution, institute The Bronsted acid stated is for regulating the acidity-basicity ph of mesophase fluid, preferably organic acid or mineral acid, and the pH value of Bronsted acid is preferred For pH1 4;Described enzyme be preferably able between catalytic proteins molecule or within crosslinking, protein and aminoacid between The enzyme of connection, most preferably glutamine transaminage, the mass fraction of enzyme aqueous solution preferably 0.1 0.3%.
Double-deck emulsion droplet according to the present invention, it is preferred that described firming agent be water-soluble calcium of bivalence, barium from Sub-aqueous solution, most preferably calcium chloride or barium chloride solution, the mass fraction of firming agent preferably 0.1 10%.
Double-deck emulsion droplet according to the present invention, it is preferred that described continuous phase fluid is immiscible with water organic molten Agent, it is further preferred that continuous phase fluidIn contain or not contain surfactant;Described surfactant be water solublity or Oil soluble surfactant, it is furthermore preferred that described water soluble surfactant active selects nonionic surfactant, including polyoxy Ethylene type or polyol type;Described oil soluble surfactant selects EM90 (cetyl polyethylene/polypropylene glycol-1,0/1 two Methylsiloxane), Span 80 (sorbester p17) or DC749 (DOW CORNING silicones XIAMETER RSN 0749);
Described organic solvent is one of C12 18 liquid alkane, silicone oil, paraffin or combination.
Double-deck emulsion droplet according to the present invention, it is preferred that described size droplet diameter is 160~650 μm, particle diameter deviation≤ 2%.
A kind of medicine carrying microballoons, is the kernel being enclosed with drug containing in biocompatibility macromolecule polymer microballoon.
Medicine carrying microballoons according to the present invention, it is preferred that the kernel of described drug containing is to be polymerized with biocompatibility macromolecule Hydrophilic or the oleophylic class medicine that thing mixes;
Preferably, described medicine carrying microballoons particle diameter is 100~1000 μm, and dimensional discrepancy is less than 5%;Particularly preferred, described Medicine carrying microballoons particle diameter is 110~530 μm, particle diameter deviation≤4%;
Preferably, described biocompatibility macromolecule polymer is sodium alginate, polyvinyl alcohol, chitosan, starch, bright Glue, polylactic acid (PLA), Poly(D,L-lactide-co-glycolide (PLGA) are or/and Polyethylene Glycol (PEG).
The medicine carrying microballoons of the present invention, with double-deck emulsion droplet as template, adds in internal phase fluid and mesophase fluid and has The high molecular polymer of biocompatibility and medicine, solidify to form in having and the medicine carrying microballoons of outer double-layer structure.Microspherulite diameter Homogeneous, ectonexine thickness is controlled;Through the synchronization curing process of the present invention, produced microsphere features smooth surface, size uniformity, medicine carrying Measure controlled.Medicine carrying microballoons of the present invention, internal layer and outer layer supporter be high molecular polymer, internal layer bag medicine carrying thing, outward Layer provides and also contributes to keep internal layer pharmaceutically active while supporting, to realize stablize release, preventing from dashing forward and release, increase safety; By changing solvent and the character of material, operating parameter etc., can conveniently change the size of microspheres product, ectonexine ratio, with reality Existing medicine carrying, release are controlled.
The present invention also provides for the preparation method of described medicine carrying microballoons, and the size uniformity of medicine carrying microballoons, structure/drug loading can Control.
The preparation method of a kind of medicine carrying microballoons, comprises the following steps that
(1) discrete phase fluid and the preparation of continuous phase fluid
Preparation discrete phase fluid and continuous phase fluid respectively;
Described discrete phase fluid is collectively constituted by internal phase fluid, mesophase fluid and catalyst or aqueous solution of curing agent:
Described internal phase fluid is the biocompatibility macromolecule polymer solution containing medicine, described high molecular polymer For polylactic acid (PLA), Poly(D,L-lactide-co-glycolide (PLGA) or Polyethylene Glycol (PEG), macromolecule polymer solution molten Agent is dichloromethane, acetone, dimethylformamide, and the mass fraction of macromolecule polymer solution is 0.1 8%;
Described mesophase fluid is biocompatibility macromolecule aqueous solutions of polymers or high molecular polymer aqueous solution and friendship The mixed liquor of connection agent aqueous solution, high molecular polymer is that sodium alginate, polyvinyl alcohol, chitosan, starch are or/and gelatin, high score The mass fraction of sub-aqueous solutions of polymers is 0.1 10%;Cross-linking agent is glutaraldehyde, Biformyl or formaldehyde, cross-linking agent aqueous solution Mass fraction 0.5 80%;
Described catalyst is Bronsted acid or enzyme aqueous solution, and described Bronsted acid is preferably organic acid or mineral acid, The pH value of Bronsted acid is preferably pH1 4;Described enzyme be preferably able between catalytic proteins molecule or within crosslinking, egg The enzyme of the connection between white matter and aminoacid, most preferably glutamine transaminage, the mass fraction of enzyme aqueous solution is preferred 0.1 0.3%;
Described firming agent is water-soluble calcium of bivalence, barium ion water solution, most preferably calcium chloride or barium chloride water Solution, the mass fraction of firming agent preferably 0.1 10%.
Described continuous phase fluid is organic solvent immiscible with water, contains or not contain surface activity in continuous phase fluid Agent;Described organic solvent is one of C12 18 liquid alkane, silicone oil, paraffin or combination;
(2) double-deck emulsion droplet is formed
Internal phase fluid and mesophase fluid are each led into internal phase fluid passage and the mesophase fluid of first order microchannel Passage, the intersection in internal phase fluid passage and mesophase fluid passage forms monolayer emulsion droplet, by first order microchannel Collection channel collect monolayer emulsion droplet;
In microchannel, the second level, monolayer emulsion droplet is passed through monolayer emulsion droplet passage, by catalyst or firming agent Solution is passed through catalyst or firming agent passage, and continuous phase fluid is passed through continuous phase fluid passage, monolayer emulsion droplet, catalyst Or firming agent, continuous phase fluid form double-deck emulsion droplet in intersection, collected by the collection channel of microchannel, the second level To double-deck emulsion droplet;
(3) solidification is synchronized
While forming double-deck emulsion droplet, catalyst or firming agent in microchannel, the second level with in mesophase fluid High molecular polymer be sufficiently mixed, double-deck emulsion droplet is synchronized and solidify to form microsphere, stands at a temperature of 20 80 DEG C 0.5 24 hours, it is ensured that the fully crosslinked solidification of microsphere, obtain medicine carrying microballoons;
(4) microsphere separates
By the reacting liquid filtering after step (3) crosslinking curing, collect solid particle, successively with organic solvent, water washing, dry Medicine carrying microballoons product is obtained after dry.
Preparation method according to medicine carrying microballoons of the present invention, it is preferred that containing surface activity in continuous phase fluid in step (1) During agent, described surfactant is one or more mixing of water solublity or oil soluble surfactant;Further preferably , described water soluble surfactant active is nonionic surfactant, including polyoxyethylene-type and polyol type nonionic Surfactant;Described oil soluble surfactant is EM90 (cetyl polyethylene/polypropylene glycol-10/1 dimethyl silica Alkane), Span 80 (sorbester p17) or DC749 (DOW CORNING silicones XIAMETER RSN 0749).
Preparation method according to medicine carrying microballoons of the present invention, it is preferred that described in step (1), firming agent is that calcium chloride is water-soluble Liquid, described aqueous solution of curing agent mass concentration is 1 10%, and particularly preferred mass concentration is the calcium chloride water of 2 5%.
Preparation method according to medicine carrying microballoons of the present invention, it is preferred that step (2) controls mesophase in microchannel, the second level Fluid flow is: 0.5 8mL/h, and catalyst or aqueous solution of curing agent flow be: 0.05 2.0mL/h, controls continuous phase fluid Flow is: 1 20mL/h;
It is further preferred that it is 2 6mL/h that step (2) controls mesophase fluid flow in microchannel, the second level, catalysis Agent or aqueous solution of curing agent flow are 0.1 0.5mL/h, and the flow of continuous phase fluid is 5 6mL/h.
According to the present invention, in step (2), the formation of double-deck emulsion droplet is in microchannel, the second level, utilizes cutting of fluid Shear force and and interfacial tension between interaction discrete phase fluid is divided into the drop of below nanoliter level and nanoliter level.
Preparation method according to medicine carrying microballoons of the present invention, it is preferred that described in step (3), crosslinking curing is: polyphosphazene polymer Compound and cross-linking agent carry out conventional cross-linking reaction under the effect of catalyst or firming agent, such as: polyvinyl alcohol and aldehydes chemical combination Thing carries out conventional cross-linking reaction under the catalytic action of acidic catalyst and generates Pioloform, polyvinyl acetal product, or sodium alginate exists It solidify to form calcium alginate under the catalysis of calcium chloride;Solid particle is obtained, after then carrying out separating, washing, dry after cured Process, obtain microsphere product.
Preparation method according to medicine carrying microballoons of the present invention, it is preferred that the organic solvent of washing described in step (4) is selected from boiling Liquid alkane o'clock below 80 DEG C, one or more combinations in 60 90 DEG C of petroleum ether, ethyl acetate.Wash time It it is 0.5 3 hours.Described being dried refers to vacuum drying, lyophilization or spray drying.
The mode that the present invention uses two-stage microchannel to connect prepares double-deck emulsifying microlayer model, is formed in first order microchannel Monolayer emulsifying microlayer model, is wrapped by mesophase and carries (or claiming premixed liquid) entrance microchannel, the second level, and being formed, double-deck emulsifying is micro- While drop, catalyst is had an effect with high molecular polymer, and microlayer model occurs solidification thus forms microsphere.Its ultimate principle For according to the double-deck emulsifying microlayer model of principle of hydrodynamics preparation, as template, internal phase fluid adds high molecular polymerization Thing monomer, medicine etc., cured after form medicine carrying microballoons.Owing to microsphere is formed one by one, preparation the most of the present invention Microsphere Size, ectonexine thickness, drug loading can be precisely controlled by devices and methods therefor, the product good sphericity that formed, Size uniformity, structure/drug loading are the most controlled.
The invention has the beneficial effects as follows:
1, the present invention is based on the double-deck emulsifying microlayer model of principle of hydrodynamics preparation and medicine carrying microballoons.Internal layer drop is first Level microchannel in dropwise formed under the effect of liquid liquid surface tension and shearing force, in the passage of the second level internal layer drop by Between carry mutually and sheared the outer layer being wrapped to form double-deck emulsion droplet together with catalyst or firming agent by continuous phase.Double-deck with this Emulsifying microlayer model is template, adds high molecular polymer and medicine in a fluid, through catalyst or firming agent effect, can synchronize solid Change and form medicine carrying microballoons.Obtained medicine carrying microballoons uniform particle diameter (dimensional discrepancy is less than 5%), drug loading is uniform/controlled.
2, the present invention can regulate droplet size by adjusting rate of flow of fluid and microchannel size, therefore by adjusting fluid Flow velocity or change microchannel size and realize the preparation of different-grain diameter and the medicine carrying microballoons of ectonexine ratio, has grain size, interior The advantage of the controlled preparation of outer layer thickness.
3, synchronization curing process of the present invention makes the microsphere good sphericity prepared, it is to avoid the operation impact solidified separately Microsphere pattern.
4, the preparation facilities simple in construction of bilayer emulsion droplet of the present invention, adjusts flexibly, it is easy to accomplish emulsion droplet and load Medicine microspherulite diameter size, the flexible control of ectonexine thickness, preparation cost is low.
Accompanying drawing explanation
Figure 1A is the structural representation of cross first order microchannel A.
Figure 1B is the structural representation of T-shaped first order microchannel B.
Fig. 1 C is the structural representation of Y type first order microchannel C.
Fig. 1 D is the structural representation of common flow pattern first order microchannel D.
Fig. 2 A is the structural representation of microchannel, the A class second level.
Fig. 2 B is the structural representation of microchannel, the B class second level.
Fig. 3 is the structural representation of the preparation facilities of double-deck emulsifying microlayer model, the most T-shaped first order microchannel B in embodiment 4 The preparation facilities formed with the series connection of microchannel, the B class second level.
Fig. 4,5,6,7 are respectively the microphotograph of the medicine carrying microballoons that embodiment 3,4,5,6 prepares.
Wherein: A1, B1, C1, D1,13 be mesophase fluid passage, A2, B2, C2, D2,14 be internal phase fluid passage, 3,8, 15 are passed through passage for monolayer emulsifying microlayer model, and 4,9,16 is catalyst or firming agent passage, and 5,10,17 lead to for continuous phase fluid Road, A3, B3, C3, D3,6,11,18 are collection channel, and 7,12,20 is double-deck emulsion droplet, and 19 is monolayer emulsion droplet.
Detailed description of the invention
The present invention will be further described with embodiment below in conjunction with the accompanying drawings, but protection scope of the present invention is not limited to This.
In embodiment: microchannel, the A class second level is glass or quartz capillary microchannel, microchannel, the B class second level is warp The microchannel (channel dimension is micron order) that the lithographic techniques such as light, chemistry, laser are formed.
% concentration unit in embodiment is mass percent.
The polyvinyl alcohol molecule amount used in embodiment is 13,000 23,000, hydrolyze more than 99%;Content: >= 99.0%, white particulate.
The sodium alginate molecular formula used in embodiment is (C6H7O6Na) n, molecular weight 398.31;Macromole 32,000 250,000, white particulate.
Embodiment 1, polyvinyl alcohol and the preparation of sodium alginate mixed aqueous solution
Weigh 10 grams of polyvinylalcohol solids granules and add 90 grams of distilled water, stir under the conditions of 75 80 DEG C and be dissolved as Transparency liquid, obtains the polyvinyl alcohol water solution of 10% mass percent.
Weighing 5 grams of sodium alginate solid particles and add 95 grams of distilled water, stirring at ambient temperature, it is transparent to be dissolved as Liquid, obtains the sodium alginate aqueous solution of 5% mass percent.
According to mass fraction, above-mentioned polyvinyl alcohol and sodium alginate aqueous solution are configured to final concentration be respectively 1% and The polyvinyl alcohol of 0.5% and sodium alginate mixed aqueous solution.
The continuous phase fluid used in embodiment is the paraffin oil containing 2%EM90, weighs 98 grams of paraffin oil, adds 2 grams EM90, obtains the paraffin oil continuous phase fluid of 2% mass percent.
The catalyst used in embodiment is protonic acid aqueous solution, and regulation protonic acid aqueous solution pH value is 16, obtains catalysis Agent aqueous solution.
The cross-linking agent used in embodiment is glutaraldehyde water solution, calculates polyvinyl alcohol water solution concentration water-soluble with glutaraldehyde The mass fraction of liquid, according to the proportions cross-linking agent aqueous solution of 3:2.
The firming agent used in embodiment is calcium chloride water, weighs 10 grams of anhydrous calcium chloride solids, adds 90 grams and go In ionized water, obtain the aqueous solution of curing agent of 10% mass percent.
The internal phase fluid used in embodiment is that the polylactic acid dichloromethane solution containing medicine, the mass fraction of solution are 2%.
Embodiment 2,
The preparation facilities of a kind of double-deck emulsion droplet, this device is by first order microchannel and microchannel, second level series connection group Become;
Described first order microchannel is cross microchannel A, T-shaped microchannel B, Y type microchannel C or common flow pattern microchannel D;
Described microchannel, the second level includes A class or the two kinds of microchannel of B class;
Described microchannel, the A class second level includes the discrete phase fluid passage of coaxial connection, continuous phase fluid passage 5 and receives Collecting passage 6, discrete phase fluid passage and collection channel 6 are socketed in continuous phase fluid passage 5, and discrete phase fluid passage is near receiving One end of collection passage 6 is tapered, and discrete phase fluid passage is bisected into monolayer emulsifying microlayer model along central shaft and is passed through passage 3 and catalysis Agent or firming agent passage 4;
Described microchannel, the B class second level include monolayer emulsifying microlayer model be passed through passage 8, catalyst or firming agent passage 9, Collection channel 11 and continuous phase fluid passage 10, monolayer emulsifying microlayer model is passed through passage 8, catalyst or firming agent passage 9 and receives Collection 11 groups of passage in Y type connectivity structure, described continuous phase fluid passage 10 be arranged on monolayer emulsifying microlayer model be passed through passage 8, Catalyst or firming agent passage 9 and the intersection of collection channel 11 and with collection channel 11 vertical connection.
Behind first order microchannel and the series connection of microchannel, the second level, collection channel and the second level in first order microchannel are micro-logical Monolayer emulsifying microlayer model in road is passed through channel connection.
Described cross microchannel A includes that in cross-shaped configuration the mesophase fluid passage A1 of connection, internal phase fluid lead to Road A2 and collection channel A3.
Described T-shaped microchannel B includes that the mesophase fluid passage B1 of T-shaped fabric connectivity, internal phase fluid passage B2 receive Collection passage B3.
Described Y type microchannel C includes that the mesophase fluid passage C1 of connection, internal phase fluid channel C 2 are received in y-type structure Collection channel C 3.
Described common flow pattern microchannel D includes the mesophase fluid passage D1 of coaxial connection, internal phase fluid passage D2 and receipts Collection passage D3, internal phase fluid passage D2 and collection channel D3 be socketed in the D1 of mesophase fluid passage, internal phase fluid passage D2 in Trapezoidal and near collection channel D3 one end is smaller diameter end.The fluid flow direction of mesophase fluid passage D1 and internal phase stream The fluid flow direction of body passage D2 is identical.
Prepared by embodiment 3, medicine carrying microballoons:
The cross first order microchannel shown in Figure 1A, internal phase fluid passage A2 a diameter of 150 are selected in first order microchannel Micron, a diameter of 200 microns of mesophase fluid passage A1;The microchannel, the A class second level shown in Fig. 2 A is selected in microchannel, the second level, A diameter of 250 microns of discrete phase fluid passage, a diameter of 300 microns of continuous phase fluid passage 5.
Polyvinyl alcohol and sodium alginate mixed aqueous solution mass percent concentration are respectively 1.5% and 0.5%, cross-linking agent water Solution is the glutaraldehyde water solution of 50% mass percent.By solute polyvinyl alcohol: cross-linking agent=3:2 mass ratio is by polyvinyl alcohol Aqueous solution premixes with glutaraldehyde water solution, and aqueous catalyst solution is the aqueous hydrochloric acid solution of pH=2.0.
Respectively by polyvinyl alcohol, sodium alginate and cross-linking agent mixed liquor, internal phase fluid with the steady flow of 0.3mL/h, 3mL/h Amount is pumped in first order microchannel, and the monolayer emulsifying microlayer model of formation is passed through passage 3 through monolayer emulsifying microlayer model and is carried along into In microchannel, the second level (Fig. 2 A), aqueous catalyst solution pumps into catalyst channels 4 with the constant flow rate of 0.8mL/h simultaneously, Liquid paraffin pumps in continuous phase fluid passage 5 with its constant flow rate 6mL/h, and double-deck emulsifying microlayer model 7 is formed in intersection, logical Cross collection channel 6 to collect.
White solid is obtained after bilayer emulsifying microlayer model 7 is stood 24 hours under 25 DEG C of room temperature conditions.Then filter, receive Collection white solid.White solid is washed by ethyl acetate, is adopted by apparatus,Soxhlet's the most again and wash 24 hours with water, very Empty 4 DEG C obtain white microsphere after drying.Outer layer particle diameter 500 microns, internal layer particle diameter 100 microns (shown in Fig. 4), Microsphere Size deviation It is 3%.
Prepared by embodiment 4, medicine carrying microballoons:
The T-shaped first order microchannel shown in Figure 1B is selected in first order microchannel, and internal phase fluid passage B2 is a diameter of 100 micro- Rice, a diameter of 200 microns of mesophase fluid passage B1;Microchannel, the B class second level shown in Fig. 2 B is selected in microchannel, the second level, discrete Phase fluid channel diameter is 200 microns, a diameter of 300 microns of continuous phase fluid passage 10.First order microchannel and the second level are micro- After Tandem, as shown in Figure 3.
Polyvinyl alcohol water solution concentration is 2%, and cross-linking agent aqueous solution is that the glutaraldehyde of mass percent concentration 40% is water-soluble Liquid, by solute polyvinyl alcohol: polyvinyl alcohol water solution is premixed by cross-linking agent=3:2 mass ratio with cross-linking agent aqueous solution, urges Agent aqueous solution is the aqueous sulfuric acid of pH=1.5.Respectively by polyvinyl alcohol and cross-linking agent mixed liquor, internal phase fluid with 0.5mL/ The constant flow rate of h, 2mL/h pumps into first order microchannel, and the monolayer emulsifying microlayer model 19 of formation is through monolayer emulsifying microlayer model Being passed through passage 15 and enter in microchannel, the second level, aqueous catalyst solution pumps into catalyst with the constant flow rate of 0.8mL/h simultaneously In passage 16, dodecane pumps in continuous phase fluid passage 17 with its constant flow rate 8mL/h.Double-deck emulsifying microlayer model 20 is crossing Place is formed, and is collected by collection channel 18.
White solid is obtained after bilayer emulsifying microlayer model 20 is stood 24 hours under 25 DEG C of room temperature conditions.Then filter, Collect white solid.White solid is washed by ethyl acetate, is adopted by apparatus,Soxhlet's the most again and wash with water 24 hours, 4 DEG C of vacuum obtains white microsphere after drying.Outer layer particle diameter 300 microns, internal layer particle diameter 120 microns (shown in Fig. 5), Microsphere Size is inclined Difference is 3%.
Prepared by embodiment 5, medicine carrying microballoons:
The Y type first order microchannel shown in Fig. 1 C is selected in first order microchannel, a diameter of 80 microns of internal phase fluid channel C 2, A diameter of 100 microns of mesophase fluid passage C1;Microchannel, the B class second level, discrete phase shown in Fig. 2 B are selected in microchannel, the second level A diameter of 150 microns of fluid passage, a diameter of 200 microns of continuous phase fluid passage 10.
Sodium alginate aqueous solution mass percent concentration is 2%, and aqueous solution of curing agent is the calcium chloride water of 4mol/L. Respectively sodium alginate aqueous solution, mesophase are pumped into first order microchannel with the constant flow rate of 0.5mL/h, 3mL/h, formed Microlayer model be passed through passage 8 via monolayer emulsifying microlayer model and enter (Fig. 2 B), aqueous solution of curing agent simultaneously in microchannel, the second level The constant flow rate of 0.5mL/h pumps into firming agent passage 9, and toluene pumps into continuous phase fluid passage with its constant flow rate 10mL/h In 10.Double-deck emulsifying microlayer model 12 is formed in intersection, is collected by collection channel 11.
White solid is obtained after bilayer emulsifying microlayer model 12 is stood 24 hours under 25 DEG C of room temperature conditions.Then filter, Collect white solid.By white solid by petroleum ether, adopted by apparatus,Soxhlet's the most again and wash 24 hours with water, very Empty 4 DEG C obtain white microsphere after drying.Outer layer particle diameter 120 microns, internal layer particle diameter 95 microns (shown in Fig. 6), Microsphere Size deviation It is 4%.
Prepared by embodiment 6, medicine carrying microballoons:
The common flow pattern first order microchannel shown in Fig. 1 D, internal phase fluid passage D2 a diameter of 150 are selected in first order microchannel Micron, a diameter of 130 microns of mesophase fluid passage D1;Microchannel, the A class second level shown in Fig. 2 A is selected in microchannel, the second level, from A diameter of 150 microns of dephasing fluid passage, a diameter of 400 microns of continuous phase fluid passage 5.
Aqueous gelatin solution mass concentration is 2%, cross-linking agent aqueous solution be mass concentration be the glutamine transaminage of 0.2% Aqueous solution.Respectively aqueous gelatin solution, mesophase are pumped into first order microchannel with the constant flow rate of 1mL/h, 6mL/h, shape The microlayer model become is passed through passage 3 via monolayer emulsifying microlayer model and enters (Fig. 2 A) in microchannel, the second level, and cross-linking agent is water-soluble simultaneously The constant flow rate of liquid 0.8mL/h pumps into catalyst or firming agent passage 4, and liquid paraffin pumps into its constant flow rate 8mL/h In continuous phase fluid passage 5.Double-deck emulsifying microlayer model 7 generates near discrete phase outlet flow channels, is received by collection channel 6 Collection.
White solid is obtained after bilayer emulsifying microlayer model 12 is stood 24 hours under 25 DEG C of room temperature conditions.Then filter, Collect white solid.White solid is washed by ethyl acetate, is adopted by apparatus,Soxhlet's the most again and wash with water 24 hours, 4 DEG C of vacuum obtains white microsphere after drying.Outer layer particle diameter 290 microns, internal layer particle diameter 90 microns (Fig. 7), Microsphere Size deviation is 3%.

Claims (10)

1. the preparation facilities of a double-deck emulsion droplet, it is characterised in that this device is micro-logical by first order microchannel and the second level Road is composed in series;
Described first order microchannel is cross microchannel, T-shaped microchannel, Y type microchannel or is total to flow pattern microchannel;
Described microchannel, the second level includes A class or the two kinds of microchannel of B class;
Described microchannel, the A class second level includes the discrete phase fluid passage of coaxial connection, continuous phase fluid passage and collects logical Road, discrete phase fluid passage and collection channel be socketed in continuous phase fluid passage, and discrete phase fluid passage is near collection channel One end tapered, discrete phase fluid passage is bisected into monolayer emulsifying microlayer model along central shaft and is passed through passage and catalyst or solidification Agent passage;
Described microchannel, the B class second level includes that monolayer emulsifying microlayer model is passed through passage, catalyst or firming agent passage, collects and lead to Road and continuous phase fluid passage, monolayer emulsifying microlayer model is passed through passage, catalyst or firming agent passage and collection channel composition Y type Connectivity structure, described continuous phase fluid passage is arranged on monolayer emulsifying microlayer model and is passed through passage, catalyst or firming agent passage With the intersection of collection channel and with collection channel vertical connection.
The preparation facilities of double-deck emulsion droplet the most according to claim 1, it is characterised in that described cross microchannel Including the mesophase fluid passage connected in cross-shaped configuration, internal phase fluid passage and collection channel;
Described T-shaped microchannel includes the mesophase fluid passage of T-shaped fabric connectivity, internal phase fluid passage and collection channel;
Described Y type microchannel includes mesophase fluid passage, internal phase fluid passage and the collection channel of connection in y-type structure;
Described common flow pattern microchannel includes the mesophase fluid passage of coaxial connection, internal phase fluid passage and collection channel, interior Phase fluid passage and collection channel are socketed in mesophase fluid passage, the trapezoidal and close collection channel of internal phase fluid passage One end be smaller diameter end.
The preparation facilities of double-deck emulsion droplet the most according to claim 1, it is characterised in that first order microchannel and second After the series connection of level microchannel, the collection channel in first order microchannel and the monolayer emulsifying microlayer model in microchannel, the second level are passed through logical Road connects.
The preparation facilities of double-deck emulsion droplet the most according to claim 1, it is characterised in that described first order microchannel It is 20 1000 microns with the channel diameter of microchannel, the second level, preferably 50 500 microns.
5. one kind utilizes the double-deck emulsion droplet that device described in any one of claim 14 prepares, it is characterised in that this drop is In first order microchannel, formed monolayer emulsion droplet by internal phase fluid and mesophase fluid, monolayer emulsion droplet again with catalyst Or curing agent solution, continuous phase fluid form double-deck emulsion droplet in the exit of microchannel, the second level.
Double-deck emulsion droplet the most according to claim 5, it is characterised in that described internal phase fluid is the life containing medicine Thing compatible polymer polymer solution;Described high molecular polymer is polylactic acid, Poly(D,L-lactide-co-glycolide or poly- Ethylene glycol, the solvent of macromolecule polymer solution is dichloromethane, acetone, dimethylformamide, macromolecule polymer solution Mass fraction is 0.1 10%.
Double-deck emulsion droplet the most according to claim 5, it is characterised in that described mesophase fluid is biocompatibility High molecular polymer aqueous solution and/or cross-linking agent aqueous solution, high molecular polymer is sodium alginate, polyvinyl alcohol, chitosan, shallow lake Powder or gelatin, the mass fraction of high molecular polymer aqueous solution is 0.1 10%;Cross-linking agent is glutaraldehyde, Biformyl or formaldehyde, The mass fraction 0.5 80% of cross-linking agent aqueous solution;
Preferably, described catalyst is Bronsted acid or enzyme aqueous solution, and described Bronsted acid is organic acid or mineral acid, institute The enzyme stated be can between catalytic proteins molecule or within crosslinking, protein and aminoacid between the enzyme of connection;
Preferably, described firming agent is water-soluble calcium of bivalence, barium ion water solution;
Preferably, described continuous phase fluid is organic solvent immiscible with water, continuous phase fluidIn contain or not contain table Face activating agent;Described surfactant is water solublity or oil soluble surfactant, and described water soluble surfactant active selects Nonionic surfactant;Described oil soluble surfactant selects EM90, Span 80 or DC749;Described organic solvent For one of C12 18 liquid alkane, silicone oil, paraffin or combination.
8. a medicine carrying microballoons, it is characterised in that this microsphere is to be enclosed with to contain in biocompatibility macromolecule polymer microballoon The kernel of medicine.
Medicine carrying microballoons the most according to claim 8, it is characterised in that the kernel of described drug containing is high with biocompatibility Hydrophilic or the oleophylic class medicine that Molecularly Imprinted Polymer mixes;
Preferably, described medicine carrying microballoons particle diameter is 100~1000 μm, and dimensional discrepancy is less than 5%;
Preferably, described biocompatibility macromolecule polymer is sodium alginate, polyvinyl alcohol, chitosan, starch, gelatin, gathers Lactic acid, Poly(D,L-lactide-co-glycolide are or/and Polyethylene Glycol.
10. utilize the method that device described in any one of claim 14 prepares the medicine carrying microballoons described in claim 8 or 9, Comprise the following steps that
(1) discrete phase fluid and the preparation of continuous phase fluid
Preparation discrete phase fluid and continuous phase fluid respectively;
Described discrete phase fluid is collectively constituted by internal phase fluid, mesophase fluid and catalyst or aqueous solution of curing agent:
Described internal phase fluid is the biocompatibility macromolecule polymer solution containing medicine, and described high molecular polymer is poly- Lactic acid, Poly(D,L-lactide-co-glycolide or Polyethylene Glycol, the solvent of macromolecule polymer solution be dichloromethane, acetone, two Methylformamide, the mass fraction of macromolecule polymer solution is 0.1 8%;
Described mesophase fluid is biocompatibility macromolecule aqueous solutions of polymers and/or cross-linking agent aqueous solution, high molecular polymerization Thing be sodium alginate, polyvinyl alcohol, chitosan, starch or/and gelatin, the mass fraction of high molecular polymer aqueous solution is 0.1 10%;Cross-linking agent is glutaraldehyde, Biformyl or formaldehyde, the mass fraction 0.5 80% of cross-linking agent aqueous solution;
Described catalyst is Bronsted acid or enzyme aqueous solution, and described Bronsted acid is organic acid or mineral acid;Described life Thing enzyme be can between catalytic proteins molecule or within crosslinking, protein and aminoacid between the enzyme of connection, enzyme The mass fraction of aqueous solution preferably 0.1 0.3%;
Described firming agent is water-soluble calcium of bivalence, barium ion water solution;
Described continuous phase fluid is organic solvent immiscible with water, contains or not contain surfactant in continuous phase fluid; Described organic solvent is one of C12 18 liquid alkane, silicone oil, paraffin or combination;
(2) double-deck emulsion droplet is formed
Internal phase fluid and mesophase fluid are each led into internal phase fluid passage and the mesophase fluid passage of first order microchannel, Intersection in internal phase fluid passage and mesophase fluid passage forms monolayer emulsion droplet, by the collection of first order microchannel Passage collects monolayer emulsion droplet;
In microchannel, the second level, monolayer emulsion droplet is passed through monolayer emulsion droplet passage, by catalyst or curing agent solution It is passed through catalyst or firming agent passage, continuous phase fluid is passed through continuous phase fluid passage, monolayer emulsion droplet, catalyst or solid Agent, continuous phase fluid form double-deck emulsion droplet in intersection, obtain double by the collection channel collection of microchannel, the second level Layer emulsion droplet;
(3) solidification is synchronized
While forming double-deck emulsion droplet, catalyst or firming agent in microchannel, the second level with the height in mesophase fluid Molecularly Imprinted Polymer is sufficiently mixed, and double-deck emulsion droplet is synchronized and solidify to form microsphere, stands 0.5 at a temperature of 20 80 DEG C 24 hours, it is ensured that the fully crosslinked solidification of microsphere, obtain medicine carrying microballoons;
(4) microsphere separates
By the reacting liquid filtering after step (3) crosslinking curing, collect solid particle, successively with organic solvent, water washing, after drying Obtain medicine carrying microballoons product.
CN201610812204.4A 2016-09-09 2016-09-09 A kind of double-deck emulsion droplet, medicine carrying microballoons and preparation method thereof and device Pending CN106214489A (en)

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CN110819507A (en) * 2019-11-15 2020-02-21 深圳市第二人民医院 Micro-droplet preparation chip for detecting intestinal microorganisms
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