CN106198447A - Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique - Google Patents

Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique Download PDF

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Publication number
CN106198447A
CN106198447A CN201610551981.8A CN201610551981A CN106198447A CN 106198447 A CN106198447 A CN 106198447A CN 201610551981 A CN201610551981 A CN 201610551981A CN 106198447 A CN106198447 A CN 106198447A
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mixed fertilizer
sample
chemical mixed
spectrum
content
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Inventor
汪玉冰
林志丹
王儒敬
宋良图
张正勇
汪六三
鲁翠萍
刘洋
朱利凯
郭红燕
高钧
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Hefei Institutes of Physical Science of CAS
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Hefei Institutes of Physical Science of CAS
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/17Systems in which incident light is modified in accordance with the properties of the material investigated
    • G01N21/25Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
    • G01N21/31Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry
    • G01N21/35Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light
    • G01N21/359Investigating relative effect of material at wavelengths characteristic of specific elements or molecules, e.g. atomic absorption spectrometry using infrared light using near infrared light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • G01N2001/2866Grinding or homogeneising

Abstract

The present invention provides a kind of Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique, first Chemical Mixed Fertilizer sample set is acquired, then each sample is divided into two parts, portion utilizes standard chemical process to measure total nitrogen content, total phosphorus content and total potassium content, another part utilizes near infrared spectrometer to measure its reflectance spectrum, again spectrum is carried out pretreatment, choose calibration samples collection, utilize the content data measured by the spectroscopic data of this calibration samples collection and standard chemical process, set up calibration model by multivariate regression algorithm or preferably go out characteristic wavelength and directly set up multivariate calibration model, by this calibration model, the Contents of Main Components of Chemical Mixed Fertilizer sample is measured.The present invention substantially reduces the analysis measurement time, during without a large amount of reaction reagents, not only save substantial amounts of manpower and materials, do not result in environmental pollution simultaneously, can effectively solve conventional offline or sampling Detection time-consumingly long, inefficient problem in tradition production of compound fertilizer.

Description

Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique
Technical field
The present invention relates to chemical fertilizer production Quality Control Technology field, be specifically related to a kind of one-tenth based on near-infrared spectrum technique Divide content assaying method, for quick, lossless, the multiple main component of quantitative measurement Chemical Mixed Fertilizer.
Background technology
Chemical fertilizer is requisite valuable cargo in modern agriculture, uses chemical fertilizer and can be effectively increased grain yield.Research table Bright, the best results of multiple application of mixed fertilizers, therefore major part chemical fertilizer production producer is all to produce containing two or more at present The Chemical Mixed Fertilizer of the required nutritional labeling of plant growth.Due to the very different and technologic problem of manufacturer, cause Chemical Mixed Fertilizer Middle nutrition composition is not be completely fixed, but fluctuates within a certain range, therefore to Chemical Mixed Fertilizer principle active component quickly, Accurately measure, to chemical fertilizer quality significant to control and follow-up accurate Fertilising implement.
The main component of Chemical Mixed Fertilizer includes total nitrogen, total phosphorus and total potassium etc., and traditional detection method is many to be carried out in the lab, Wherein total nitrogen content measures and mainly uses Kjeldahl's method, total phosphorus content to measure main employing phosphomolybdic acid quinoline gravimetric method, total potassium Assay mainly uses tetraphenyl borate potassium gravimetric method etc., these chemical methodes relate to weighing, dissolve, digest, distill, titrate with And the operating procedure of the series of complex such as calculating, not only waste time and energy, cost intensive, also experiment operator can be caused necessarily Danger and cause environmental pollution.
Near infrared spectrum is between visible ray and middle-infrared band, and wave-length coverage is 780~2526nm.Near infrared spectrum Belong to molecular vibration spectrum, result from the vibration of covalent chemical bond anharmonic energy level, be frequency multiplication and the combination frequency of anharmonic vibration.In principle The possibility of the most useful near-infrared spectrum analysis of material of near infrared spectrum can be produced, and near-infrared spectral analytical method shows Series of advantages, the most quickly, simplicity, low cost, non-destructive and simultaneous determination of multiponents etc..Fast along with Chemical Measurement Speed development, near-infrared spectral analysis technology is widely used in fields such as petrochemical industry, food, medicines, and these are all This technology is applied to the main component detection of Chemical Mixed Fertilizer and provides feasibility by us.
Summary of the invention
The present invention provide a kind of can Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique, with The quick mensuration of multiple main component, effectively supervision Chemical Mixed Fertilizer quality during effectively meeting production of compound fertilizer.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that
A kind of Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique, comprises the steps:
1) collection of Chemical Mixed Fertilizer sample set: gather the Chemical Mixed Fertilizer sample of different batches, indicate sampling time and production batch, It is ground into powder again;
2) Chemical Mixed Fertilizer sample Contents of Main Components measures and spectra collection: each sample is divided into two parts, and a utilization is marked Quasi-chemical gauging total nitrogen content, total phosphorus content and total potassium content, wherein the mensuration of total nitrogen content uses Kjeldahl's method, always Phosphorus detection uses phosphomolybdic acid quinoline gravimetric method, and total potassium content measures and uses tetraphenyl borate potassium gravimetric method;Another part utilizes near Its reflectance spectrum measured by infrared spectrometer, and measurement (3~4 time) is repeated several times, and is averaged the spectrum approximation standard as this sample Spectrum;
3) spectrum is carried out spectral information that pretreatment, i.e. near infrared spectrometer gathered in addition to useful information, also The path-length error etc. that the noise that causes including noise, bias light and the veiling glare of instrument itself, sample particle size cause, because of This, when later use Chemical Measurement sets up model, it is necessary to use suitable preprocess method;Preferably, described spectrum is pre- Processing method includes smoothing, the conversion of derivative, standard normal variable, multiplicative scatter correction and Orthogonal Signal Correction Analyze;
4) foundation of calibration model: choose calibration samples collection, utilizes spectroscopic data and the standard chemical of this calibration samples collection Content data measured by method, sets up calibration model by multivariate regression algorithm or preferably goes out characteristic wavelength and directly set up many Unit's calibration model;
Preferably, the choosing method of described calibration samples collection includes Kennard-Stone method, i.e. based on sample spectra Euclidean distance selects calibration samples collection;Or first spectrum is carried out principal component analysis, according to principal component scores as characteristic variable Carry out Kennard-Stone method choice calibration samples collection;
Preferably, described multivariate regression algorithm includes multiple linear regression analysis method and multiple nonlinear regression method, wherein Multiple linear regression analysis method includes principal component regression and partial least square method, and multiple nonlinear regression method includes ANN Network and support vector regression;
Preferably, described characteristic wavelength system of selection include correlation coefficient process, method of gradual regression, without information variable method of elimination And genetic algorithm;
5) mensuration of the Contents of Main Components of Chemical Mixed Fertilizer sample: first scan the near infrared spectrum of Chemical Mixed Fertilizer sample, by institute The near infrared spectrum of the Chemical Mixed Fertilizer sample collected brings calibration model into, and calculating i.e. can get the main component of Chemical Mixed Fertilizer sample and contains Amount.
Analysis involved by this patent is to liking complicated sample system, it is impossible to by artificial preparation acquisition correcting sample, Must collect actual sample, the Chemical Mixed Fertilizer sample collected on a production line contains substantial amounts of repeated sample, it is therefore necessary to Pick out representative sample and set up calibration model;It is modeled being possible not only to reduce by selected representative sample The memory space of model library, raising modeling speed, more can improve the scope of application of model, it is simple to model is more by less sample New and safeguard;Therefore in step 4) and step 5) between also need to arrange the checking of calibration model, concrete grammar is as follows:
Choose multiple forecast set samples of known component content, after the near infrared spectrum of forecast set sample is carried out pretreatment Substitute in institute's positive model for school building, calculate the total nitrogen of forecast set sample, total phosphorus and total potassium content respectively, use correlation coefficient respectively (R), predicted root mean square error (RMSEP) and relation analysis error (RPD) are as the standard forecast of regression model to being set up Can be evaluated.
From above technical scheme, the present invention has feature simple, quick, accurate, efficient, free of contamination, the method Substantially reduce the analysis measurement time, during without a large amount of reaction reagents, not only save substantial amounts of manpower and materials, the most not Environmental pollution can be caused;Measurement result is more accurate, and error is little, can effectively solve in tradition production of compound fertilizer conventional offline or take out Time-consuming long, the inefficient problem of sample detection, provides technical support for online quality monitoring during production of compound fertilizer.
Accompanying drawing explanation
Fig. 1 is the theory diagram of the present invention.
Detailed description of the invention
The present invention is realized by detailed description below, but the present invention is not limited to this.
Embodiment 1
1. the collection of Chemical Mixed Fertilizer sample and pretreatment.
Gathering 174 Chemical Mixed Fertilizer samples of different batches, every part of sample controls to put into after about 0.5kg, sampling transparent Valve bag, indicates sampling time and production batch, then is ground into powder.Each sample is divided into two parts, and portion is sent to chemistry Laboratory measures, and another part of sample utilizes near infrared spectrometer to measure its reflectance spectrum.
2. the mensuration of Chemical Mixed Fertilizer sample Contents of Main Components.
Use in Kjeldahl's method, phosphomolybdic acid quinoline gravimetric method and tetraphenyl borate potassium gravimetric detemination Chemical Mixed Fertilizer respectively is total Nitrogen content, total phosphorus content and total potassium content.
3. the collection of Chemical Mixed Fertilizer sample spectrum.
Use the C9914GB near infrared spectrometer of the USB4000 visible spectrophotometer of Ocean Optics and Bin Song company with And halogen tungsten lamp light source gathers the diffuse-reflectance spectrum of Chemical Mixed Fertilizer sample.Whole spectral region is 342~2221nm, and each sample repeats Measure 3~4 times, be averaged the spectrum standard spectrum as this sample.
4. the selection of calibration samples collection.
First our rejecting abnormalities sample, the method (PCA-MD) using principal component analysis to combine with mahalanobis distance, take Threshold value is the standard deviation that mahalanobis distance average adds three times, and the sample of the most numbered 8 and 136 is judged as exceptional sample, by it Delete, remain 172 samples.KS method is used to select 124 samples as calibration samples collection, remaining 43 sample conducts again Forecast set.
5. the foundation of calibration model.
Spectrum is carried out different pretreatments, re-uses principal component regression method (PCR), adopt respectively for different premeasurings With staying a cross validation method, choose optimal number of principal components according to predictive residual error sum of squares.
6. the checking of calibration model.
Choose 43 forecast set samples of known component content, the near infrared spectrum of forecast set sample is carried out identical pre- Process (multiplicative scatter correction and smooth) and substitute in institute's positive model for school building afterwards, calculate respectively the total nitrogen of forecast set sample, total phosphorus and Total potassium content.Use correlation coefficient (R), predicted root mean square error (RMSEP) and relation analysis error (RPD) as standard respectively The forecast of regression model performance set up is evaluated.
Table 1 is by using the analysis result of PCR method built Chemical Mixed Fertilizer Contents of Main Components model, wherein to total in Chemical Mixed Fertilizer Nitrogen, total phosphorus and total potassium content are calculated.
Embodiment 2
1. the collection of Chemical Mixed Fertilizer sample and pretreatment are with embodiment 1.
2. the mensuration of Chemical Mixed Fertilizer sample Contents of Main Components is with embodiment 1.
3. the collection of Chemical Mixed Fertilizer sample spectrum is with embodiment 1.
4. the selection of calibration samples collection is with embodiment 1.
5. the foundation of calibration model.
Spectrum is carried out different pretreatments, re-uses genetic algorithm (GA) preferred feature wavelength, according to the spy preferably gone out Levy wavelength and set up multiple linear regression model.
6. the checking of calibration model is with embodiment 1.
Table 2 is analysis result based on GA method set up Chemical Mixed Fertilizer Contents of Main Components model.
Embodiment 3
1. the collection of Chemical Mixed Fertilizer sample and pretreatment are with embodiment 1.
2. the mensuration of Chemical Mixed Fertilizer sample Contents of Main Components is with embodiment 1.
3. the collection of Chemical Mixed Fertilizer sample spectrum is with embodiment 1.
4. the selection of calibration samples collection is with embodiment 1.
5. the foundation of calibration model.
Spectrum is carried out different pretreatments, re-uses successive projection algorithm (SPA) preferred feature wavelength, according to preferably going out Characteristic wavelength set up multiple linear regression model.
6. the checking of calibration model is with embodiment 1.
Table 3 is analysis result based on SPA method set up Chemical Mixed Fertilizer Contents of Main Components model.
To sum up, said method built forecast model effect is preferable, can be used for the on-line checking of Chemical Mixed Fertilizer main component.
The above embodiment is only to be described the preferred embodiment of the present invention, the not model to the present invention Enclose and be defined, on the premise of designing spirit without departing from the present invention, the those of ordinary skill in the art technical side to the present invention Various deformation that case is made and improvement, all should fall in the protection domain that claims of the present invention determines.

Claims (7)

1. a Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique, it is characterised in that include Following steps:
1) collection of Chemical Mixed Fertilizer sample set: gather the Chemical Mixed Fertilizer sample of different batches, indicate sampling time and production batch, then grind Grinds powder;
2) Chemical Mixed Fertilizer sample Contents of Main Components measures and spectra collection: each sample is divided into two parts, and portion utilizes standardization Method measures total nitrogen content, total phosphorus content and total potassium content;Another part utilizes near infrared spectrometer to measure its reflectance spectrum, many Secondary repeated measure, is averaged the spectrum approximation standard spectrum as this sample;
3) spectrum is carried out pretreatment;
4) foundation of calibration model: choose calibration samples collection, utilizes spectroscopic data and the standard chemical process of this calibration samples collection Measured content data, sets up calibration model by multivariate regression algorithm or preferably goes out characteristic wavelength and directly set up polynary school Positive model;
5) mensuration of the Contents of Main Components of Chemical Mixed Fertilizer sample: first scan the near infrared spectrum of Chemical Mixed Fertilizer sample, will be gathered To the near infrared spectrum of Chemical Mixed Fertilizer sample bring calibration model into, calculate the Contents of Main Components that i.e. can get Chemical Mixed Fertilizer sample.
Chemical Mixed Fertilizer main component harmless quantitative detection method the most according to claim 1, it is characterised in that described correction sample The standard chemical process of main constituent content measured by this collection: total nitrogen content measures and uses Kjeldahl's method, and total phosphorus content measures and adopts By phosphomolybdic acid quinoline gravimetric method, total potassium content measures and uses tetraphenyl borate potassium gravimetric method.
Chemical Mixed Fertilizer main component harmless quantitative detection method the most according to claim 1, it is characterised in that described spectrum is pre- Processing method includes smoothing, the conversion of derivative, standard normal variable, multiplicative scatter correction and Orthogonal Signal Correction Analyze.
Chemical Mixed Fertilizer main component harmless quantitative detection method the most according to claim 1, it is characterised in that described correction sample The choosing method of this collection includes Kennard-Stone method, and i.e. based on sample spectra Euclidean distance selects calibration samples collection;Or Spectrum is first carried out principal component analysis by person, carries out Kennard-Stone method choice according to principal component scores as characteristic variable Calibration samples collection.
Chemical Mixed Fertilizer main component harmless quantitative detection method the most according to claim 1, it is characterised in that described polynary time Reduction method includes multiple linear regression analysis method and multiple nonlinear regression method, and wherein multiple linear regression analysis method includes main constituent Returning and partial least square method, multiple nonlinear regression method includes artificial neural network and support vector regression.
Chemical Mixed Fertilizer main component harmless quantitative detection method the most according to claim 1, it is characterised in that described characteristic wave Long system of selection include correlation coefficient process, method of gradual regression, without information variable method of elimination and genetic algorithm.
Chemical Mixed Fertilizer main component harmless quantitative detection method the most according to claim 1, it is characterised in that step 4) and step Rapid 5) also including the checking of calibration model between, concrete grammar is as follows:
Choose multiple forecast set samples of known component content, substitute into after the near infrared spectrum of forecast set sample is carried out pretreatment In institute's positive model for school building, calculate the total nitrogen of forecast set sample, total phosphorus and total potassium content respectively, use correlation coefficient (R), pre-respectively Survey root-mean-square error (RMSEP) and the forecast of regression model performance set up is carried out as standard by relation analysis error (RPD) Evaluate.
CN201610551981.8A 2016-07-13 2016-07-13 Chemical Mixed Fertilizer main component harmless quantitative detection method based on near-infrared spectrum technique Pending CN106198447A (en)

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Publication number Priority date Publication date Assignee Title
CN108051466A (en) * 2017-12-17 2018-05-18 中国科学院合肥物质科学研究院 Chemical fertilizer ingredient harmless quantitative detection method based on X-ray fluorescence spectra analysis
CN109374556A (en) * 2018-12-14 2019-02-22 中国科学院合肥物质科学研究院 Moisture content rapid detection method in compound fertilizer based on visible-near-infrared spectrum
CN109708973A (en) * 2018-12-19 2019-05-03 武汉大学 Materials chemistry-mechanical parameter real-time tracing test macro, method and mechanical parameter optimization system, method in a kind of photopolymerization reaction
CN109696407A (en) * 2019-01-22 2019-04-30 中国农业大学 A kind of coco bran matrix available nitrogen spectral method of detection based on characteristic wavelength
CN109696407B (en) * 2019-01-22 2020-11-03 中国农业大学 Coconut husk matrix available nitrogen spectrum detection method based on characteristic wavelength
CN112086137A (en) * 2020-08-18 2020-12-15 山东金璋隆祥智能科技有限责任公司 Method for quantitatively analyzing sorbose content in fermentation liquor
CN112945899A (en) * 2021-01-29 2021-06-11 燕山大学 Method for identifying polyglutamic acid compound fertilizer
CN112945899B (en) * 2021-01-29 2022-10-14 燕山大学 Method for identifying polyglutamic acid compound fertilizer
CN114354534A (en) * 2021-12-30 2022-04-15 中国航空油料有限责任公司 Method for establishing aviation kerosene property prediction model by utilizing binary linear classifier

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