CN106197361A - A kind of corrosion resistant plate surface smoothness on-line measuring device - Google Patents
A kind of corrosion resistant plate surface smoothness on-line measuring device Download PDFInfo
- Publication number
- CN106197361A CN106197361A CN201610798472.5A CN201610798472A CN106197361A CN 106197361 A CN106197361 A CN 106197361A CN 201610798472 A CN201610798472 A CN 201610798472A CN 106197361 A CN106197361 A CN 106197361A
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- CN
- China
- Prior art keywords
- corrosion resistant
- resistant plate
- unit
- measuring device
- sensor
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/16—Plc to applications
- G05B2219/163—Domotique, domestic, home control, automation, smart, intelligent house
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention discloses a kind of corrosion resistant plate surface smoothness on-line measuring device, including frame, delivery unit, support, at least one sensor, driver element, control unit and display unit；Delivery unit is horizontally placed in frame, and described support is connected by clutch with delivery unit, and described corrosion resistant plate is placed on delivery unit, and described sensor is arranged on described support, is used for detecting surface of steel plate fineness；Described driver element outfan is connected with described delivery unit, and the input of described control unit is connected with described sensor, and the outfan of described control unit is connected with described display unit.The present invention detects surface of steel plate fineness by sensor, and drive synchronization wheel to rotate by control unit, band dynamic sensor and the synchronous operation of tested corrosion resistant plate, automatically detection surface of steel plate fineness, and surface of steel plate fineness is shown in display unit by exporting result after control unit computational analysis.
Description
Technical field
The present invention relates to precision instrument and production process automation field, particularly relate to a kind of corrosion resistant plate any surface finish
Degree on-line measuring device.
Background technology
In corrosion resistant plate polishing processing, fineness is embodied by surface micro profile precision, the most right
The control of this parameter is particularly significant in manufacturing procedure.Surface micro profile precision can affect corrosion resistant plate as ornament materials
Presentation quality.Other application scenario surface micro profile precision also influence whether friction condition, friction factor, oil storage condition and
Forming property during steel plate punched, the performance such as reflexive and coloring of also affecting surface of steel plate, to color steel sheet and plating
The crudy of the various sheet material such as zine plate plays the effect of key.
Corrosion resistant plate is during ground finish, it may appear that the technique phenomenons such as bistrique cut.It is presently mainly by people's eyes
Survey and judge that steel plate is the most qualified, on time, human and material resources, not only cause a lot of inconvenience, simultaneously judged result the most not science
Accurately.
In prior art, typical surface roughness measuring method is according to measuring principle and the difference of implementation, typically
Can be divided into comparative measurement method, Mechanical stylus method, electron microscope method (SEM, STM, AFM, SPM), optical method (optics tracer method,
Interferometric method, speckle method, scattering method, laser fiber sensing method) and some other comprehensive measuring method etc..And it is commonly used to workshop
Detection method be comparative measurement method, the equipment of relative method is typically the most expensive, and they application are quick and easy and simple to handle, are not required to
To train widely.Measured surface can be compareed roughness sample plate, touch with hands, judge the thick of surface to be machined by feel
Rugosity；Also can with the naked eye or compare by means of magnifier, comparoscope.Relative method is typically in roughness evaluation parameter value
Use in the case of relatively big, and due to the limitation of measuring principle itself, this method error be relatively big, and certainty of measurement is relatively low,
Observation measurements result can only be provided.
Thus, develop a kind of advantage of lower cost and be easily achieved, it is possible to corrosion resistant plate surface smoothness in processing
The device implementing roughness/fineness detection accurately in operation in time is the most necessary.
Summary of the invention
The invention reside in and overcome shortcoming and defect of the prior art, it is provided that a kind of corrosion resistant plate surface smoothness is examined online
Survey device, it is possible to evaluate and accurately measure the surface smoothness of processed goods rationally and effectively, and it is real to combine machining process
The row automatic sorting to product.
The present invention is achieved by the following technical solutions: a kind of corrosion resistant plate surface smoothness on-line measuring device, bag
Including rack, delivery unit, support, at least one sensor, driver element, control unit and display unit；Delivery unit level
Being arranged in frame, described support is connected by clutch with delivery unit, and described corrosion resistant plate is placed on delivery unit, described
Sensor is arranged on described support, is used for detecting surface of steel plate fineness；Described driver element outfan transmits list with described
Unit connects, and the input of described control unit is connected with described sensor, and the outfan of described control unit is single with described display
Unit connects.
Relative to prior art, the corrosion resistant plate surface smoothness on-line measuring device of the present invention, detected by sensor
Surface of steel plate fineness, and drive synchronization wheel to rotate by control unit, band dynamic sensor moves, automatically detection surface of steel plate light
Cleanliness, and surface of steel plate fineness is shown in display unit by exporting result after control unit computational analysis.
Further, described sensor includes contact pilotage and testing circuit, is provided with an inductance coil, institute in described testing circuit
Stating contact pilotage to be connected with the magnetic core of inductance coil, the magnetic core of inductance coil is Tong Bu with contact pilotage to move up and down.
Further, described control unit is programmable controller PLC, and the input of described PLC is connected with described sensor,
The outfan of described PLC is connected with the input of described display unit.
Further, described delivery unit includes that conveyer belt and at least two synchronize wheel, and the described wheel that synchronizes is connected by conveyer belt
Connecing, the described wheel that synchronizes is rotatably affixed at described frame vertically.
Further, described driver element includes motor and stepper motor driver, the output shaft of described motor
Connecting with Tong Bu wheel, the outfan of described stepper motor driver is connected with described motor.
Further, also include that a sorting unit, described sorting unit include mechanical hand and manipulator control unit；Described
The outfan of PLC is connected with described manipulator control unit.
Further, also including an alarm, described alarm is connected with described PLC outfan and accepts the control of PLC and refers to
Order.
Further, also including a relay, described relay is connected with described PLC outfan and receives PLC signal, described
Relay is connected with described alarm and connects alarm.
Further, described support is gantry support, and described gantry support includes a crossbeam and two longerons be arrangeding in parallel,
Described longeron is vertically installed in the two ends of described crossbeam；Described sensor is fixedly installed on the crossbeam of described gantry support, described
The longeron at the two ends of gantry support is connected to described delivery unit by clutch.
In order to be more fully understood that and implement, describe the present invention below in conjunction with the accompanying drawings in detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the stainless steel surfaces fineness on-line measuring device of the present invention.
Fig. 2 is the control process schematic of the stainless steel surfaces fineness on-line measuring device of the present invention.
Detailed description of the invention
Referring to Fig. 1, it is the structural representation of corrosion resistant plate surface smoothness on-line measuring device of the present invention.Described
Stainless steel surfaces fineness on-line measuring device includes frame 10, delivery unit 20, support 30, at least one sensor 40, drives
Moving cell, control unit, display unit and sorting unit.Described tested corrosion resistant plate 50 is arranged on delivery unit 20, described
Delivery unit 20 is horizontally disposed with and is fixed on described frame 10, and described support 30 and delivery unit 20 are by clutch (not shown)
Connect.Described sensor 40 is arranged on described support 30, and moves along with the movement of support 30, is used for detecting tested stainless
Steel plate 50 surface smoothness.Described driver element outfan is connected with described delivery unit 20, for controlling delivery unit 20
Run.The input of described control unit is connected with described sensor 40, and the outfan of described control unit is aobvious with described respectively
Show that unit and sorting unit connect.
In the present embodiment, described support 30 is gantry support.Described gantry support include a crossbeam and two parallel set
The longeron put, described longeron is vertically installed in the two ends of described crossbeam.Described sensor 40 is fixedly installed on described gantry support
Crossbeam, the longeron at the two ends of described gantry support is connected to described delivery unit 20 by clutch.
Described delivery unit 20 includes that transmission band and at least two synchronize wheel, and the described wheel that synchronizes is connected by conveyer belt, institute
State synchronization wheel and be rotatably affixed at described frame 10 vertically.Described tested corrosion resistant plate 50 is arranged on conveyer belt.
Described sensor 40 includes contact pilotage and testing circuit.Described testing circuit is provided with an inductance coil, described tactile
Pin is connected with the magnetic core of inductance coil, and the magnetic core of inductance coil is Tong Bu with contact pilotage to move up and down, and makes the inductance value of inductance coil send out
Changing, and then the roughness on tested corrosion resistant plate 50 surface is detected by testing circuit.In the present embodiment, described support
It is provided with five sensors 40 on 30, but is not limited to this.Described sensor 40 is fixed towards the surface of tested corrosion resistant plate 50
In described support 30.
Described driver element includes motor and stepper motor driver, and the output shaft of described motor is same with described
Step wheel connects, and the outfan of described stepper motor driver is connected with described motor.
Described control unit is PLC technology PLC.The input of described PLC is connected with described sensor 40, and PLC's is defeated
Go out end to be connected respectively with the input of described display unit, sorting unit input, driver element input.
Described sorting unit includes mechanical hand and manipulator control unit.Described manipulator control unit controls list with described
The outfan of unit connects.The result detected according to sensor 40, after being calculated by PLC technology PLC, result of calculation is defeated
Go out to manipulator control unit, and then control the operation of mechanical hand.
For preventing corrosion resistant plate roughness from exceeding preset value, described corrosion resistant plate surface smoothness on-line measuring device also wraps
Include a relay and alarm.Described relay is connected with described alarm, and described relay is connected with described PLC outfan.
When the roughness that sensor 40 detects tested corrosion resistant plate 50 exceedes preset value, PLC outputs signal to relay, relay
Obtaining electric, connect alarm, prompting staff's roughness exceedes preset value, and staff carries out the behaviour such as shutdown according to practical situation
Make.
Referring to Fig. 2, it is the control process schematic of stainless steel surfaces fineness on-line measuring device of the present invention.This
The device of invention is mainly controlled by procedure below, and stepper motor driver controls motor and rotates, and drives and synchronizes wheel
Rotate, and then drive conveyer belt and support 30 to move, make tested corrosion resistant plate 50 run simultaneously with sensor 40, geo-stationary.
The roughness on tested corrosion resistant plate 50 surface causes contact pilotage to produce displacement so that the inductance value of the inductance coil of sensor 40 occurs
Change, produces the analogue signal proportional to measured surface roughness at phase-sensitive rectifier outfan, and analogue signal is through amplifying
And input to programmable controller PLC after level conversion.After programmable controller PLC calculates, export tested corrosion resistant plate
50 surface roughness values are to display unit, and export signal to sorting unit simultaneously.When sensor 40 detects tested stainless
When steel plate roughness is within set point, sorting unit takes tested corrosion resistant plate to qualified storage area；When sensor 40 detects
To corrosion resistant plate roughness exceed preset value time, sorting unit takes tested corrosion resistant plate to defective storage area, and PLC output letter
Number to relay, relay obtains electric, connects alarm, and prompting staff's roughness exceedes preset value, and staff is according to reality
Border situation carries out different operating.
The work process of the corrosion resistant plate surface smoothness on-line measuring device of the present invention described further below and principle:
Described corrosion resistant plate surface smoothness on-line measuring device is arranged at the cleaning machine outlet of corrosion resistant plate fine grinding structure
Place, detects for the corrosion resistant plate surface after fine grinding.Described sensor 40 is arranged at corrosion resistant plate one lateral edges, and sets
Fixed normal detection.Stepper motor driver drive stepping motor is run, and makes the synchronization wheel of delivery unit 20 rotate, drives conveyer belt
Run.And the clutch now connecting delivery unit 20 and support 30 is in engagement state, support 30 is synchronize with delivery unit 20
Run, so that the tested corrosion resistant plate 50 being arranged on conveyer belt and the sensor 40 being arranged on support 30 run simultaneously,
The two geo-stationary, sensor 40 detects the roughness on tested corrosion resistant plate surface.And sensor 40 detect tested not
After the roughness on rust steel plate 50 surface, the clutch connecting delivery unit 20 and support 30 is in released state, delivery unit 20
Continue to keep former running status, and support 30 returns back in situ, detect the new position of tested corrosion resistant plate, circulate this
Process.Generally, described sensor 40 keeps geo-stationary with tested corrosion resistant plate 50 in the range of 1-5s, and sensor 40 is when this
The detection of tested corrosion resistant plate 50 surface smoothness is completed in the range of between.When sensor 40 completes a corrosion resistant plate rough surface
After the detection of degree, clutch makes support 30 separate with delivery unit 20, and support 30 homing, carries out rustless steel next time
The detection of surface smoothness.When sensor 40 detects that the roughness of tested corrosion resistant plate 50 is within set point, sorting
Unit takes tested corrosion resistant plate to qualified storage area；When sensor 40 detects that corrosion resistant plate roughness exceedes preset value, point
Picking unit and take tested corrosion resistant plate extremely defective storage area, and PLC outputs signal to relay, relay obtains electric, connects and reports to the police
Device, prompting staff's roughness exceedes preset value, and staff carries out different operating according to practical situation.
Relative to prior art, the corrosion resistant plate surface smoothness on-line measuring device of the present invention, detected by sensor
Surface of steel plate fineness, and drive synchronization wheel by control unit, band dynamic sensor moves, and detection surface of steel plate is bright and clean automatically
Degree, and surface of steel plate fineness is shown in display unit by exporting result after control unit computational analysis.
The invention is not limited in above-mentioned embodiment, if various changes or deformation to the present invention are without departing from the present invention
Spirit and scope, if these are changed and within the scope of deformation belongs to claim and the equivalent technologies of the present invention, then this
Bright being also intended to comprises these changes and deformation.
Claims (9)
1. a corrosion resistant plate surface smoothness on-line measuring device, it is characterised in that: include frame, delivery unit, support, extremely
A few sensor, driver element, control unit and display unit；Delivery unit is horizontally placed in frame, described support with
Delivery unit is connected by clutch, and described corrosion resistant plate is placed on delivery unit, and described sensor is arranged on described support,
For detecting surface of steel plate fineness；Described driver element outfan is connected with described delivery unit, described control unit defeated
Entering end to be connected with described sensor, the outfan of described control unit is connected with described display unit.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 1, it is characterised in that: described sensor
Including contact pilotage and testing circuit, being provided with an inductance coil in described testing circuit, described contact pilotage connects with the magnetic core of inductance coil
Connecing, the magnetic core of inductance coil is Tong Bu with contact pilotage to move up and down.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 1, it is characterised in that: described control is single
Unit is programmable controller PLC, and the input of described PLC is connected with described sensor, the outfan of described PLC and described display
The input of unit connects.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 1, it is characterised in that: described transmission is single
Unit includes that conveyer belt and at least two synchronize wheel, and the described wheel that synchronizes is connected by conveyer belt, and described synchronization wheel is the most rotatable
It is fixed on described frame.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 4, it is characterised in that: described driving is single
Unit includes that motor and stepper motor driver, the output shaft of described motor connect with Tong Bu wheel, described motor
The outfan of driver is connected with described motor.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 3, it is characterised in that: also include one point
Picking unit, described sorting unit includes mechanical hand and manipulator control unit；The outfan of described PLC and described manipulator control
Unit connects.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 3, it is characterised in that: also include a report
Alert device, described alarm is connected with described PLC outfan and accepts the control instruction of PLC.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 7, it is characterised in that: also include continuing
Electrical equipment, described relay is connected with described PLC outfan and receives PLC signal, and described relay is connected also with described alarm
Connect alarm.
Corrosion resistant plate surface smoothness on-line measuring device the most according to claim 1, it is characterised in that: described support is
Gantry support, described gantry support includes a crossbeam and two longerons be arrangeding in parallel, and described longeron is vertically installed in described horizontal stroke
The two ends of beam；Described sensor is fixedly installed on the crossbeam of described gantry support, and the longeron at the two ends of described gantry support passes through
Clutch is connected to described delivery unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798472.5A CN106197361B (en) | 2016-08-31 | 2016-08-31 | A kind of stainless steel surface finish on-line measuring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610798472.5A CN106197361B (en) | 2016-08-31 | 2016-08-31 | A kind of stainless steel surface finish on-line measuring device |
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| Publication Number | Publication Date |
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| CN106197361A true CN106197361A (en) | 2016-12-07 |
| CN106197361B CN106197361B (en) | 2019-07-02 |
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| CN201610798472.5A Active CN106197361B (en) | 2016-08-31 | 2016-08-31 | A kind of stainless steel surface finish on-line measuring device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108168442A (en) * | 2018-03-28 | 2018-06-15 | 河北省同创交通工程配套产品产业技术研究院 | A kind of waterstop tongue and groove dynamic measurement device and its measuring method |
| CN108248190A (en) * | 2018-03-28 | 2018-07-06 | 河北省同创交通工程配套产品产业技术研究院 | A kind of self-adhering type waterstop gluing overlay film integrated apparatus |
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| CN108168442A (en) * | 2018-03-28 | 2018-06-15 | 河北省同创交通工程配套产品产业技术研究院 | A kind of waterstop tongue and groove dynamic measurement device and its measuring method |
| CN108248190A (en) * | 2018-03-28 | 2018-07-06 | 河北省同创交通工程配套产品产业技术研究院 | A kind of self-adhering type waterstop gluing overlay film integrated apparatus |
| CN108168442B (en) * | 2018-03-28 | 2023-09-08 | 河北省同创交通工程配套产品产业技术研究院 | Dynamic measurement method of dynamic measurement device for concave-convex groove of water stop |
| CN108248190B (en) * | 2018-03-28 | 2024-05-10 | 河北省同创交通工程配套产品产业技术研究院 | Self-adhesion type integrated device for gluing and laminating water stop |
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|---|---|
| CN106197361B (en) | 2019-07-02 |
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