A kind of waste heat recovery system of pipe heater and method
Technical field
The invention belongs to tubular heater field, particularly to the system and method for a kind of tubular heater waste heat recovery,
A kind of waste heat recovery system of pipe heater being applied to petrochemical industry and method.
Background technology
Tubular heater is the main energy consumption equipment of petrochemical plant, reduces tubular heater exhaust gas temperature, and raising adds
Hot furnace thermal efficiency, reduces fuel consumption, reduces plant energy consumption, has important economic benefit, the weight that Ye Shi enterprise faces at present
Big problem.
At present, heating furnace mainly reclaims the flue gas discharged from heating furnace convection section by combustion air and flue gas heat exchange
Waste heat.In this recovery scheme, owing to exhaust gas volumn is more than air capacity, being affected by heat transfer temperature difference, air exit temp can not
Can exceed that flue gas enters the temperature of air preheater, so, only carry out Mist heat recovering by combustion air, be restricted;Generally combustion
Under the conditions of material gas, flue-gas temperature can only be down to more than 110 DEG C.It addition, some enterprise is in order to reduce exhaust gas temperature, utilize enterprise low
Warm water and low-temperature flue gas heat exchange, although this situation reduces exhaust gas temperature, but the heat taken out is used for producing economic benefit not
Significantly low-temperature water heating, energy-saving effect is the best.To this end, explore a kind of can at utmost reclaim waste heat of flue gas of heating furnace method,
And guarantee that the waste heat reclaimed plays a role most effectively;Fuel can be saved veritably, reduce the operation cost of whole device, to enterprise
Industry is significant.
Summary of the invention
The present invention provides a kind of waste heat recovery system of pipe heater and method, is achieved through the following technical solutions:
First it is a kind of waste heat recovery system of pipe heater, including flue 2, one-level heat-exchange system 3, blower fan 4 and secondary heat exchange
System 5.Wherein the entrance of flue 2 is connected with the outlet of heating furnace 1, the outlet of flue 2 and the smoke inlet of one-level heat-exchange system 3
Being connected, the exhanst gas outlet of one-level heat-exchange system 3 is connected with blower fan 4, and blower fan 4 exports the smoke inlet phase with secondary heat exchange system 5
Even, the exhanst gas outlet of secondary heat exchange system 5 empties or is connected with the pollutant control system in downstream;Medium (fuel gas to be heated
Or air) be connected with the medium heated inlet of secondary heat exchange system 5, the medium heating exit of secondary heat exchange system 5 changes with one-level
The medium heated inlet of hot systems 3 is connected, and the medium heating exit of one-level heat-exchange system 3 is connected with burner 6.
Described one-level heat-exchange system 3 includes at least 1 air-flue gas heat-exchange unit and at least 1 fuel gas-flue gas heat exchange
Device, and two kinds of instruments use paralleling models, the high-temperature flue gas 200 DEG C ~ 450 DEG C for self-heating stove 1 in the future be cooled to 150 DEG C ~
250℃。
Preferably, the heat exchange original paper of above-mentioned air-flue gas heat-exchange unit or the heat exchange original paper of fuel gas-flue gas heat-exchange unit are plate
The tubular structure of band turbulence structure pipe extended surface structure in addition in formula structure or pipe;It is furthermore preferred that above-mentioned fuel gas-flue gas heat-exchange unit
Heat exchange original paper for be resistant to 0.05MPa ~ 0.5MPa operation pressure and 200 DEG C ~ 450 DEG C operation temperature, pressure drop is 0.01 ~ 0.2MPa
Plank frame or pipe in the tubular structure of band turbulence structure pipe in addition extended surface structure.
Described secondary heat exchange system 5 at least includes 1 air-flue gas heat-exchange unit, as fuel gas-flue gas heat-exchange unit, and can
Can also not have to have, if it has, include at least 1, can be 1 or 2.Above-mentioned secondary heat exchange system 5 is used for will
Flue gas from one-level heat-exchange system 3 continues to be cooled to 60 DEG C ~ 140 DEG C, air-flue gas heat-exchange unit that this grade of heat-exchange system uses
For condensing heat exchanger, condensing heat exchanger heat exchange original paper is plank frame or the interior band of pipe that can promote water vapor condensation in flue gas
Turbulence structure pipe can promote the tubular structure of water vapor condensation extended surface structure in flue gas in addition, and material uses preventing corrosion of dew points material
Material, band condensation water collection exhaust system, the lining material that housing uses acid-resistance aqueous corrosion structure or employing to have this function is protected
Protect.
Secondly, the exhaust heat recovering method utilizing this waste heat recovery system of pipe heater to realize is as follows: one or more
The flue gas that heating furnace 1 is discharged from body of heater, is distributed to one-level heat-exchange system 3 by flue 2, at the heat exchanger of one-level heat-exchange system 3
In blast secondary heat exchange system 5 through blower fan 4 after air and fuel gas heat exchange, then with air (or air and fuel gas) heat exchange
Rear discharge, air and fuel gas through preheating are passed through industrial furnace burner by burner 6 again and burn.
Preferably, described air is to blast system by one or more blower fan;
Preferably, described fuel gas be by fuel gas pipe network system pressure enter system, it is also possible to be pressurizeed by blower fan laggard
Enter system.
Waste heat recovery system of pipe heater and method that the present invention provides compared with prior art have the advantage that
(1) one-level heat-exchange system heat exchanger of the present invention uses high temperature resistant, high pressure resistant, low pressure drop heat exchange structure, can meet various
The needs of heat transferring medium operating condition;
(2) secondary heat exchange system heat exchanger of the present invention uses resistance to dew point corrosion, low pressure drop, heat exchange element for can promote water in flue gas
In the plank frame of steam condensation or pipe, band turbulence structure pipe can promote the tubular type of water vapor condensation extended surface structure in flue gas in addition
Structure, produces condensed water and forms High efficacy liquid film heat transfer, make heat transfer coefficient be far longer than bilateral gaseous heat transfer coefficient, reduce heat exchange and set
Standby investment, reduces floor space, it addition, this heat-exchange system band high-efficiency condensation water collects exhaust system, housing uses acid-resistance water
Corrosion structure or employing have the lining material protection of this function, it can be ensured that long-period stable operation.
(3) needing to arrange two-stage heat-exchange system according to flue-gas temperature and heat exchange amount, heat-exchange systems at different levels arrange again parallel connection
Heat exchanger, it can be ensured that with minimum heat exchange area, flue-gas temperature is reduced to less than 80 DEG C, it is achieved the heating furnace degree of depth is energy-conservation
Purpose, breaks the current thermal efficiency of tubular heater and can not improve the restriction to 93%;
(4) heat reclaimed is input in stove, really plays saving fuel consumption, cuts operating costs;
(5) improve the temperature difference of each section of heat exchanger, under identical heat exchange load, reduce heat exchange area, reduce investment.
With detailed description of the invention, the present invention is further detailed below in conjunction with the accompanying drawings, but accompanying drawing and specific embodiment party
Formula does not limit the scope of the invention.
Accompanying drawing explanation
Fig. 1 is a kind of process flow diagram utilizing present system and method.
Wherein, 1 is heating furnace, and 2 is flue, and 3 is that (31 is fuel gas-flue gas heat-exchange unit to one-level heat-exchange system, and 32 is empty
Gas-flue gas heat-exchange unit), 4 is blower fan, and 5 is secondary heat exchange system (air-flue gas heat-exchange unit), and 6 is burner.
Fig. 2 is the another kind of process flow diagram utilizing present system and method.
Wherein, 1 is heating furnace, and 2 is flue, and 3 is that (31 is fuel gas-flue gas heat-exchange unit to one-level heat-exchange system, and 32 is empty
Gas-flue gas heat-exchange unit), 4 is blower fan, and 5 is that (51 is fuel gas-flue gas heat-exchange unit to secondary heat exchange system, and 52 change for air-flue gas
Hot device), 6 is burner.
Fig. 3 is that another utilizes the process flow diagram of present system and method.
Wherein, 1 is heating furnace, and 2 is flue, and 3 is that (31 is fuel gas-flue gas heat-exchange unit to one-level heat-exchange system, and 32 and 33 are
Two air-flue gas heat-exchange units in parallel), 4 is blower fan, and 5 is that (51 is fuel gas-flue gas heat-exchange unit to secondary heat exchange system, and 52 are
Air-flue gas heat-exchange unit), 6 is burner.
Detailed description of the invention
Embodiment 1:
As it is shown in figure 1, the flue gas of 200 DEG C ~ 450 DEG C discharged from heating furnace 1, distributed to one-level heat-exchange system 3 by flue 2
Two heat exchangers (fuel gas-flue gas heat-exchange unit 31 and air-flue gas heat-exchange unit 32), with air and fuel gas in heat exchanger
After heat exchange, flue-gas temperature is down to 150 DEG C ~ 250 DEG C, blasts a flue gas-air heat exchanger of secondary heat exchange system 5 through blower fan 4,
Again with air heat-exchange after, temperature is down to 60 DEG C ~ 140 DEG C discharges, through preheating the air and 100 that temperature is 150 DEG C ~ 450 DEG C
DEG C ~ fuel gas of 400 DEG C, it is passed through burner for heating furnace 6 and burns.
Embodiment 2:
As in figure 2 it is shown, the flue gas of 200 DEG C ~ 450 DEG C discharged from heating furnace 1, distributed to one-level heat-exchange system 3 by flue 2
Two heat exchangers (fuel gas-flue gas heat-exchange unit 31 and air-flue gas heat-exchange unit 32), with air and fuel gas in heat exchanger
After heat exchange, flue-gas temperature is down to 150 DEG C ~ 250 DEG C, two heat exchangers in blower fan 4 blasts secondary heat exchange system 5 (fuel gas-
Flue gas heat-exchange unit 51 and air-flue gas heat-exchange unit 52), then with air and fuel gas heat exchange after, temperature is down to 60 DEG C ~ 140 DEG C rows
Go out, through the air that temperature is 150 DEG C ~ 450 DEG C and the fuel gas of 100 DEG C ~ 400 DEG C of preheating, be passed through burner for heating furnace 6 and enter
Row burning.
Embodiment 3:
As it is shown on figure 3, the flue gas of 200 DEG C ~ 450 DEG C discharged from heating furnace 1, distributed to one-level heat-exchange system 3 by flue 2
Three heat exchangers (fuel gas-flue gas heat-exchange unit 31 and two air-flue gas heat-exchange units 32,33 in parallel), in heat exchanger
After air and fuel gas heat exchange, flue-gas temperature is down to 150 DEG C ~ 250 DEG C, two in blower fan 4 blasts secondary heat exchange system 5
Heat exchanger (fuel gas-flue gas heat-exchange unit 51 and air-flue gas heat-exchange unit 52), then with air and fuel gas heat exchange after, temperature drop
To 60 DEG C ~ 140 DEG C discharges, through the air that temperature is 150 DEG C ~ 450 DEG C and the fuel gas of 100 DEG C ~ 400 DEG C of preheating, it is passed through
Burner for heating furnace 6 burns.