CN106197049A - A kind of waste heat recovery system of pipe heater and method - Google Patents

A kind of waste heat recovery system of pipe heater and method Download PDF

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Publication number
CN106197049A
CN106197049A CN201610787304.6A CN201610787304A CN106197049A CN 106197049 A CN106197049 A CN 106197049A CN 201610787304 A CN201610787304 A CN 201610787304A CN 106197049 A CN106197049 A CN 106197049A
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CN
China
Prior art keywords
heat
exchange
exchange system
air
pipe
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610787304.6A
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Chinese (zh)
Inventor
张明会
钟小萍
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The great industrial furnace Co., Ltd in Shanghai
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Shanghai Hao Energy Saving Engineering Co Ltd
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Priority to CN201610787304.6A priority Critical patent/CN106197049A/en
Publication of CN106197049A publication Critical patent/CN106197049A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/004Systems for reclaiming waste heat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • Y02P80/15On-site combined power, heat or cool generation or distribution, e.g. combined heat and power [CHP] supply

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air Supply (AREA)

Abstract

The invention provides a kind of waste heat recovery system of pipe heater and method, described system includes flue, one-level heat-exchange system, blower fan and secondary heat exchange system.Heating furnace discharges flue gas from body of heater, is distributed to one-level heat-exchange system by flue, blasts secondary heat exchange system with after air and fuel gas heat exchange through blower fan, then discharge after air and fuel gas heat exchange in the heat exchanger of one-level heat-exchange system.The heat exchange original paper of the one-level heat-exchange system of the present invention is plank frame or the tubular structure of pipe interior band turbulence structure pipe extended surface structure in addition;Secondary heat exchange system heat exchanger uses condensing heat exchanger, heat exchange original paper is to promote that the plank frame of water vapor condensation in flue gas or the interior band turbulence structure pipe of pipe can promote the tubular structure of water vapor condensation extended surface structure in flue gas in addition, produce condensed water and form High efficacy liquid film heat transfer, there is reduction heat transmission equipment investment, reduce the advantages such as floor space.

Description

A kind of waste heat recovery system of pipe heater and method
Technical field
The invention belongs to tubular heater field, particularly to the system and method for a kind of tubular heater waste heat recovery, A kind of waste heat recovery system of pipe heater being applied to petrochemical industry and method.
Background technology
Tubular heater is the main energy consumption equipment of petrochemical plant, reduces tubular heater exhaust gas temperature, and raising adds Hot furnace thermal efficiency, reduces fuel consumption, reduces plant energy consumption, has important economic benefit, the weight that Ye Shi enterprise faces at present Big problem.
At present, heating furnace mainly reclaims the flue gas discharged from heating furnace convection section by combustion air and flue gas heat exchange Waste heat.In this recovery scheme, owing to exhaust gas volumn is more than air capacity, being affected by heat transfer temperature difference, air exit temp can not Can exceed that flue gas enters the temperature of air preheater, so, only carry out Mist heat recovering by combustion air, be restricted;Generally combustion Under the conditions of material gas, flue-gas temperature can only be down to more than 110 DEG C.It addition, some enterprise is in order to reduce exhaust gas temperature, utilize enterprise low Warm water and low-temperature flue gas heat exchange, although this situation reduces exhaust gas temperature, but the heat taken out is used for producing economic benefit not Significantly low-temperature water heating, energy-saving effect is the best.To this end, explore a kind of can at utmost reclaim waste heat of flue gas of heating furnace method, And guarantee that the waste heat reclaimed plays a role most effectively;Fuel can be saved veritably, reduce the operation cost of whole device, to enterprise Industry is significant.
Summary of the invention
The present invention provides a kind of waste heat recovery system of pipe heater and method, is achieved through the following technical solutions:
First it is a kind of waste heat recovery system of pipe heater, including flue 2, one-level heat-exchange system 3, blower fan 4 and secondary heat exchange System 5.Wherein the entrance of flue 2 is connected with the outlet of heating furnace 1, the outlet of flue 2 and the smoke inlet of one-level heat-exchange system 3 Being connected, the exhanst gas outlet of one-level heat-exchange system 3 is connected with blower fan 4, and blower fan 4 exports the smoke inlet phase with secondary heat exchange system 5 Even, the exhanst gas outlet of secondary heat exchange system 5 empties or is connected with the pollutant control system in downstream;Medium (fuel gas to be heated Or air) be connected with the medium heated inlet of secondary heat exchange system 5, the medium heating exit of secondary heat exchange system 5 changes with one-level The medium heated inlet of hot systems 3 is connected, and the medium heating exit of one-level heat-exchange system 3 is connected with burner 6.
Described one-level heat-exchange system 3 includes at least 1 air-flue gas heat-exchange unit and at least 1 fuel gas-flue gas heat exchange Device, and two kinds of instruments use paralleling models, the high-temperature flue gas 200 DEG C ~ 450 DEG C for self-heating stove 1 in the future be cooled to 150 DEG C ~ 250℃。
Preferably, the heat exchange original paper of above-mentioned air-flue gas heat-exchange unit or the heat exchange original paper of fuel gas-flue gas heat-exchange unit are plate The tubular structure of band turbulence structure pipe extended surface structure in addition in formula structure or pipe;It is furthermore preferred that above-mentioned fuel gas-flue gas heat-exchange unit Heat exchange original paper for be resistant to 0.05MPa ~ 0.5MPa operation pressure and 200 DEG C ~ 450 DEG C operation temperature, pressure drop is 0.01 ~ 0.2MPa Plank frame or pipe in the tubular structure of band turbulence structure pipe in addition extended surface structure.
Described secondary heat exchange system 5 at least includes 1 air-flue gas heat-exchange unit, as fuel gas-flue gas heat-exchange unit, and can Can also not have to have, if it has, include at least 1, can be 1 or 2.Above-mentioned secondary heat exchange system 5 is used for will Flue gas from one-level heat-exchange system 3 continues to be cooled to 60 DEG C ~ 140 DEG C, air-flue gas heat-exchange unit that this grade of heat-exchange system uses For condensing heat exchanger, condensing heat exchanger heat exchange original paper is plank frame or the interior band of pipe that can promote water vapor condensation in flue gas Turbulence structure pipe can promote the tubular structure of water vapor condensation extended surface structure in flue gas in addition, and material uses preventing corrosion of dew points material Material, band condensation water collection exhaust system, the lining material that housing uses acid-resistance aqueous corrosion structure or employing to have this function is protected Protect.
Secondly, the exhaust heat recovering method utilizing this waste heat recovery system of pipe heater to realize is as follows: one or more The flue gas that heating furnace 1 is discharged from body of heater, is distributed to one-level heat-exchange system 3 by flue 2, at the heat exchanger of one-level heat-exchange system 3 In blast secondary heat exchange system 5 through blower fan 4 after air and fuel gas heat exchange, then with air (or air and fuel gas) heat exchange Rear discharge, air and fuel gas through preheating are passed through industrial furnace burner by burner 6 again and burn.
Preferably, described air is to blast system by one or more blower fan;
Preferably, described fuel gas be by fuel gas pipe network system pressure enter system, it is also possible to be pressurizeed by blower fan laggard Enter system.
Waste heat recovery system of pipe heater and method that the present invention provides compared with prior art have the advantage that
(1) one-level heat-exchange system heat exchanger of the present invention uses high temperature resistant, high pressure resistant, low pressure drop heat exchange structure, can meet various The needs of heat transferring medium operating condition;
(2) secondary heat exchange system heat exchanger of the present invention uses resistance to dew point corrosion, low pressure drop, heat exchange element for can promote water in flue gas In the plank frame of steam condensation or pipe, band turbulence structure pipe can promote the tubular type of water vapor condensation extended surface structure in flue gas in addition Structure, produces condensed water and forms High efficacy liquid film heat transfer, make heat transfer coefficient be far longer than bilateral gaseous heat transfer coefficient, reduce heat exchange and set Standby investment, reduces floor space, it addition, this heat-exchange system band high-efficiency condensation water collects exhaust system, housing uses acid-resistance water Corrosion structure or employing have the lining material protection of this function, it can be ensured that long-period stable operation.
(3) needing to arrange two-stage heat-exchange system according to flue-gas temperature and heat exchange amount, heat-exchange systems at different levels arrange again parallel connection Heat exchanger, it can be ensured that with minimum heat exchange area, flue-gas temperature is reduced to less than 80 DEG C, it is achieved the heating furnace degree of depth is energy-conservation Purpose, breaks the current thermal efficiency of tubular heater and can not improve the restriction to 93%;
(4) heat reclaimed is input in stove, really plays saving fuel consumption, cuts operating costs;
(5) improve the temperature difference of each section of heat exchanger, under identical heat exchange load, reduce heat exchange area, reduce investment.
With detailed description of the invention, the present invention is further detailed below in conjunction with the accompanying drawings, but accompanying drawing and specific embodiment party Formula does not limit the scope of the invention.
Accompanying drawing explanation
Fig. 1 is a kind of process flow diagram utilizing present system and method.
Wherein, 1 is heating furnace, and 2 is flue, and 3 is that (31 is fuel gas-flue gas heat-exchange unit to one-level heat-exchange system, and 32 is empty Gas-flue gas heat-exchange unit), 4 is blower fan, and 5 is secondary heat exchange system (air-flue gas heat-exchange unit), and 6 is burner.
Fig. 2 is the another kind of process flow diagram utilizing present system and method.
Wherein, 1 is heating furnace, and 2 is flue, and 3 is that (31 is fuel gas-flue gas heat-exchange unit to one-level heat-exchange system, and 32 is empty Gas-flue gas heat-exchange unit), 4 is blower fan, and 5 is that (51 is fuel gas-flue gas heat-exchange unit to secondary heat exchange system, and 52 change for air-flue gas Hot device), 6 is burner.
Fig. 3 is that another utilizes the process flow diagram of present system and method.
Wherein, 1 is heating furnace, and 2 is flue, and 3 is that (31 is fuel gas-flue gas heat-exchange unit to one-level heat-exchange system, and 32 and 33 are Two air-flue gas heat-exchange units in parallel), 4 is blower fan, and 5 is that (51 is fuel gas-flue gas heat-exchange unit to secondary heat exchange system, and 52 are Air-flue gas heat-exchange unit), 6 is burner.
Detailed description of the invention
Embodiment 1:
As it is shown in figure 1, the flue gas of 200 DEG C ~ 450 DEG C discharged from heating furnace 1, distributed to one-level heat-exchange system 3 by flue 2 Two heat exchangers (fuel gas-flue gas heat-exchange unit 31 and air-flue gas heat-exchange unit 32), with air and fuel gas in heat exchanger After heat exchange, flue-gas temperature is down to 150 DEG C ~ 250 DEG C, blasts a flue gas-air heat exchanger of secondary heat exchange system 5 through blower fan 4, Again with air heat-exchange after, temperature is down to 60 DEG C ~ 140 DEG C discharges, through preheating the air and 100 that temperature is 150 DEG C ~ 450 DEG C DEG C ~ fuel gas of 400 DEG C, it is passed through burner for heating furnace 6 and burns.
Embodiment 2:
As in figure 2 it is shown, the flue gas of 200 DEG C ~ 450 DEG C discharged from heating furnace 1, distributed to one-level heat-exchange system 3 by flue 2 Two heat exchangers (fuel gas-flue gas heat-exchange unit 31 and air-flue gas heat-exchange unit 32), with air and fuel gas in heat exchanger After heat exchange, flue-gas temperature is down to 150 DEG C ~ 250 DEG C, two heat exchangers in blower fan 4 blasts secondary heat exchange system 5 (fuel gas- Flue gas heat-exchange unit 51 and air-flue gas heat-exchange unit 52), then with air and fuel gas heat exchange after, temperature is down to 60 DEG C ~ 140 DEG C rows Go out, through the air that temperature is 150 DEG C ~ 450 DEG C and the fuel gas of 100 DEG C ~ 400 DEG C of preheating, be passed through burner for heating furnace 6 and enter Row burning.
Embodiment 3:
As it is shown on figure 3, the flue gas of 200 DEG C ~ 450 DEG C discharged from heating furnace 1, distributed to one-level heat-exchange system 3 by flue 2 Three heat exchangers (fuel gas-flue gas heat-exchange unit 31 and two air-flue gas heat-exchange units 32,33 in parallel), in heat exchanger After air and fuel gas heat exchange, flue-gas temperature is down to 150 DEG C ~ 250 DEG C, two in blower fan 4 blasts secondary heat exchange system 5 Heat exchanger (fuel gas-flue gas heat-exchange unit 51 and air-flue gas heat-exchange unit 52), then with air and fuel gas heat exchange after, temperature drop To 60 DEG C ~ 140 DEG C discharges, through the air that temperature is 150 DEG C ~ 450 DEG C and the fuel gas of 100 DEG C ~ 400 DEG C of preheating, it is passed through Burner for heating furnace 6 burns.

Claims (10)

1. a waste heat recovery system of pipe heater, changes including flue (2), one-level heat-exchange system (3), blower fan (4) and two grades Hot systems (5), it is characterised in that the entrance of described flue (2) is connected with the outlet of heating furnace (1), outlet and one-level heat exchange system The smoke inlet of system (3) is connected;The exhanst gas outlet of one-level heat-exchange system (3) is connected with blower fan (4), blower fan (4) outlet and two grades The smoke inlet of heat-exchange system (5) is connected;The exhanst gas outlet emptying of secondary heat exchange system (5) or the pollutant control system with downstream System is connected;Medium to be heated is connected with the medium heated inlet of secondary heat exchange system (5), and the medium of secondary heat exchange system (5) adds Heat outlet is connected with the medium heated inlet of one-level heat-exchange system (3), the medium heating exit of one-level heat-exchange system (3) and burning Device (6) is connected;Described medium to be heated is fuel gas or air.
A kind of waste heat recovery system of pipe heater the most according to claim 1, it is characterised in that described one-level heat exchange system System (3) includes at least one air-flue gas heat-exchange unit and at least one fuel gas-flue gas heat-exchange unit, and described heat exchanger is in parallel Arrange.
A kind of waste heat recovery system of pipe heater the most according to claim 2, it is characterised in that described air-flue gas The heat exchange original paper of heat exchanger is plank frame or the tubular structure of pipe interior band turbulence structure pipe extended surface structure in addition.
A kind of waste heat recovery system of pipe heater the most according to claim 2, it is characterised in that described fuel gas-cigarette The heat exchange original paper of gas heat exchanger is plank frame or the tubular structure of pipe interior band turbulence structure pipe extended surface structure in addition.
A kind of waste heat recovery system of pipe heater the most according to claim 1, it is characterised in that described secondary heat exchange system System (5) at least includes an air-flue gas heat-exchange unit.
A kind of waste heat recovery system of pipe heater the most according to claim 5, it is characterised in that described air-flue gas Heat exchanger is condensing heat exchanger.
A kind of waste heat recovery system of pipe heater the most according to claim 5, it is characterised in that described secondary heat exchange system System (5) can include also may not include fuel gas-flue gas heat-exchange unit.
8. utilizing the exhaust heat recovering method that waste heat recovery system of pipe heater as claimed in claim 1 realizes, it is special Levy and be, the flue gas that one or more heating furnace (1) is discharged from body of heater, distributed to one-level heat-exchange system (3) by flue (2), Secondary heat exchange system (5) is blasted with after air and fuel gas heat exchange through blower fan (4) in the heat exchanger of one-level heat-exchange system (3), Discharging with after air (or air and fuel gas) heat exchange, air and fuel gas through preheating are led to by burner (6) more again Enter industrial furnace burner to burn.
Exhaust heat recovering method the most according to claim 8, it is characterised in that described air is by one or more blower fan Blast system.
Exhaust heat recovering method the most according to claim 8, it is characterised in that described fuel gas is by fuel gas pipe network system System pressure enters system after entering system or being pressurizeed by blower fan.
CN201610787304.6A 2016-08-31 2016-08-31 A kind of waste heat recovery system of pipe heater and method Pending CN106197049A (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107940461A (en) * 2017-10-23 2018-04-20 上海浩用节能工程有限公司 Reforming furnace fuel gas pre-heating mean and reformer
CN109915845A (en) * 2017-12-12 2019-06-21 埃尔微尘科技(北京)有限公司 A kind of flue gas waste heat recovery and purification system
CN110762512A (en) * 2019-10-28 2020-02-07 上海浩用工业炉有限公司 Deep energy-saving waste heat recovery system and method for tubular heating furnace
CN114593612A (en) * 2022-01-26 2022-06-07 何荣志 High-efficient recovery system of stove low temperature waste heat

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CN103063044A (en) * 2013-01-17 2013-04-24 中国钢研科技集团有限公司 Rotary hearth furnace flue gas waste heat utilization system and rotary hearth furnace flue gas waste heat utilization method
CN103162307A (en) * 2011-12-08 2013-06-19 洛阳合纵石化工程有限公司 Novel process design method of tube heating furnace waste heat recovery system
CN103353236A (en) * 2012-07-17 2013-10-16 佛山市广旭节能自动化科技有限公司 Workpiece heating furnace adopting combustible gases
CN203501200U (en) * 2013-07-24 2014-03-26 江苏海事职业技术学院 Flue gas waste heat recycling system for all blast furnace gas boiler
CN103673592A (en) * 2013-12-27 2014-03-26 中冶长天国际工程有限责任公司 Method and system for parallel preheating of fuel gas and combustion air for sintering ignition furnace
CN104964304A (en) * 2015-02-11 2015-10-07 上海浩用工业炉有限公司 Tube heating furnace deep energy-saving technology
CN105020734A (en) * 2014-04-18 2015-11-04 中石化洛阳工程有限公司 Method and device for recycling smoke waste heat
CN105403058A (en) * 2015-10-22 2016-03-16 山东岱荣节能环保科技有限公司 Device and process for utilizing waste heat of waste flue gas of hot-blast stove
CN206073741U (en) * 2016-08-31 2017-04-05 上海浩用节能工程有限公司 A kind of tubular heater waste-heat recovery device

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Publication number Priority date Publication date Assignee Title
JPS61175478A (en) * 1985-01-31 1986-08-07 東洋エンジニアリング株式会社 Tubular type heating furnace
CN1793766A (en) * 2006-01-05 2006-06-28 中国石油化工集团公司 Tube type heating furnace
CN201449159U (en) * 2009-06-12 2010-05-05 中国西电电气股份有限公司 Device for utilizing waste heat of gas-fired electric-porcelain furnace
CN103162307A (en) * 2011-12-08 2013-06-19 洛阳合纵石化工程有限公司 Novel process design method of tube heating furnace waste heat recovery system
CN103353236A (en) * 2012-07-17 2013-10-16 佛山市广旭节能自动化科技有限公司 Workpiece heating furnace adopting combustible gases
CN103063044A (en) * 2013-01-17 2013-04-24 中国钢研科技集团有限公司 Rotary hearth furnace flue gas waste heat utilization system and rotary hearth furnace flue gas waste heat utilization method
CN203501200U (en) * 2013-07-24 2014-03-26 江苏海事职业技术学院 Flue gas waste heat recycling system for all blast furnace gas boiler
CN103673592A (en) * 2013-12-27 2014-03-26 中冶长天国际工程有限责任公司 Method and system for parallel preheating of fuel gas and combustion air for sintering ignition furnace
CN105020734A (en) * 2014-04-18 2015-11-04 中石化洛阳工程有限公司 Method and device for recycling smoke waste heat
CN104964304A (en) * 2015-02-11 2015-10-07 上海浩用工业炉有限公司 Tube heating furnace deep energy-saving technology
CN105403058A (en) * 2015-10-22 2016-03-16 山东岱荣节能环保科技有限公司 Device and process for utilizing waste heat of waste flue gas of hot-blast stove
CN206073741U (en) * 2016-08-31 2017-04-05 上海浩用节能工程有限公司 A kind of tubular heater waste-heat recovery device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107940461A (en) * 2017-10-23 2018-04-20 上海浩用节能工程有限公司 Reforming furnace fuel gas pre-heating mean and reformer
CN109915845A (en) * 2017-12-12 2019-06-21 埃尔微尘科技(北京)有限公司 A kind of flue gas waste heat recovery and purification system
CN110762512A (en) * 2019-10-28 2020-02-07 上海浩用工业炉有限公司 Deep energy-saving waste heat recovery system and method for tubular heating furnace
CN110762512B (en) * 2019-10-28 2021-08-06 上海浩用工业炉有限公司 Deep energy-saving waste heat recovery system and method for tubular heating furnace
CN114593612A (en) * 2022-01-26 2022-06-07 何荣志 High-efficient recovery system of stove low temperature waste heat
CN114593612B (en) * 2022-01-26 2024-01-23 何荣志 High-efficient recovery system of kiln low temperature waste heat

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