CN106196056B - The burner of smoke backflow indole energy low with the temperature control of Staged Premixed Combustion - Google Patents

The burner of smoke backflow indole energy low with the temperature control of Staged Premixed Combustion Download PDF

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Publication number
CN106196056B
CN106196056B CN201610691832.1A CN201610691832A CN106196056B CN 106196056 B CN106196056 B CN 106196056B CN 201610691832 A CN201610691832 A CN 201610691832A CN 106196056 B CN106196056 B CN 106196056B
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tube
combustion
combustion chamber
air
mixed
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CN106196056A (en
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陈维汉
陈云鹤
杨海涛
张佳鹏
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/62Mixing devices; Mixing tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/70Baffles or like flow-disturbing devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L9/00Passages or apertures for delivering secondary air for completing combustion of fuel 

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

The present invention relates to the burner of smoke backflow indole energy low with the temperature control of Staged Premixed Combustion, direct current or cyclone classification premix and the burning of air-flow can be efficiently accomplished, reduce ignition temperature, effectively control amount of nitrogen oxides, reduce gas using quantity, energy-conservation, there is mixed combustion space in combustion chamber openings end, mixed combustion space-closed end is connected with gradual combustor, there is backflow flue gas inlet tube on backflow flue gas distribution circuit outer shroud in the blind end of combustion chamber, have backflow flue gas bleed pipe between backflow flue gas distribution circuit and mixed combustion space;There is support spinning disk in each circuit of gradual combustor, gradual combustor the inner opening has air-flow to adjust bluff body;In gradual combustor side wall once and secondary air inlet pipe, the flowing plate that is mixed is helped in the primary air premixing cavity in gradual combustor in end opening;Energy-saving effect of the present invention is more prominent, effectively controls ignition temperature and formation of nitrogen oxides, reduces the pollution to atmospheric environment.

Description

The burner of smoke backflow indole energy low with the temperature control of Staged Premixed Combustion
Technical field
The present invention relates to the burner of the heat utilization equipment of industrial furnace class, the pot particularly suitable for burn gas fuel A kind of smoke backflow that the industrial furnaces such as stove, heating furnace, hot-blast stove, metal smelting-furnace, rotary kiln, tunnel cave, shuttle kiln use The burner of indole energy low with the temperature control of Staged Premixed Combustion.
Background technology
Currently, industrial furnace from energy-conservation with considering in environmental protection, it is desirable to burner is in different fuel and the different coal gas of burning Lower while obtain efficiently controllable completely burned, also requirement can effectively reduce the nitrogen oxides in combustion process(NOx)Life Cheng Liang, to be finally reached efficient, energy-saving and environmental protection purposes.Therefore, except necessary in the structure design of industrial furnace burner Realize that Quick uniform mixing and stable burning are outer, should be able to also adapt to different combustion gas kinds make it have the regulation of combustion process can The feature of control.This just will not only be related to the structure of related burner and respective combustion chamber and mutual reasonable disposition, and more It is important that the design of this body structure of burner, so as to produce corresponding technique effect.Making a general survey of current various industrial furnaces makes Normal burner, hence it is evident that the various problems in structure because of caused by design concept be present, this certainly will just cause coal Uneven and incomplete combustion is mixed between gas and air.Especially a kind of burning is ignored for a long time with phenomenon of Heat by people, this Exactly turned a blind eye to for energy loss caused by the difference between ignition temperature and temperature in use(Energy level loss wouldn't examine Consider), the method that increase excess air coefficient is usually taken deacclimatizes the requirement of technological temperature, and this is actually a kind of temperature end energy The invisible loss of amount, this is also a major issue of people's institute's long-standing neglect in the application of energy step.For exhaust gas temperature 200 Low-grade energy below DEG C has more not to be given up, goes to be applied using larger investment, and to 200 DEG C of high temperature section and its above temperature Difference is but turned a blind eye to, and prevents energy from rationally utilizing, then how while the reasonable control of ignition temperature is realized, by high temperature The heat at end is fully used, and reaches and saves fuel, purpose that is cost-effective and suppressing NO_x formation, is current urgent Solve the problems, such as.
The content of the invention
For the above situation, to overcome prior art defect, the purpose of the present invention is exactly to propose a kind of smoke backflow with dividing The burner of the low indole energy of temperature control of level premixed combustion, can efficiently accomplish direct current or cyclone classification premix and the combustion of air-flow Burn, and effective control of ignition temperature is realized by penetratings of backflow flue gas, under conditions of the reduction of integral combustion temperature is realized, While realizing that amount of nitrogen oxides effectively controls, also effectively reduce the usage amount of coal gas and reach the effect of energy-conservation.
The technical scheme that the present invention solves is, including one end closing, the combustion chamber of one end open, in the openend of combustion chamber It is equipped with mixed combustion space, one end closing in mixed combustion space, another end opening, the openend in mixed combustion space and burning The openend connection of room, the openend of combustion chamber is air stream outlet, is had on the blind end in mixed combustion space through combustion chamber Blind end puts in the gradual combustor that combustion chamber connects with mixed combustion space, and gradual combustor is stretched through the blind end of combustion chamber The one end for entering combustion chamber is the inner, and the other end is outer end, and gradual combustor the inner periphery is looped around in the blind end of combustion chamber Backflow flue gas distribution circuit, backflow flue gas, which distributes circuit and is communicated with the outer shroud close to outer wall of combustion chamber, stretches out combustion chamber Backflow flue gas inlet tube, it is communicated between backflow flue gas distribution circuit and mixed combustion space equal along gradual combustor the inner periphery Multiple backflow flue gas bleed pipes of cloth;Gradual combustor is to being socketed in one heart successively from inside to outside by central tube, inner and outer tubes Together, the outer end of inner tube is stretched out in the outer end of central tube, and the outer end of outer tube is stretched out in the outer end of inner tube, and combustion chamber is stretched out in the outer end of outer tube Blind end, form arranged in step shape has the concentric tubes structure of circuit each other;The outer end of inner and outer tubes is in closing Shape, the inner of inner and outer tubes is openning shape, and the inside and outside both ends of central tube are open, between the inner of central tube and inner tube Multiple internal layer support spinning disks are evenly equipped with circuit, it is primary air that the adjacent internal layer of each two, which supports the gap between spinning disk, Ejiction opening, multiple outer support spinning disks, the adjacent outer support of each two are evenly equipped with the circuit between the inner of inner and outer tubes Gap between spinning disk is auxiliary air ejiction opening, and the inner opening of inner tube has concentric air-flow regulation bluff body;Central tube For gas entry pipe, it to the interior extreme direction of inner tube is in the gas port that gradually tapers up shape that the inner of central tube, which is, central tube and interior Circuit between pipe distributes circuit for primary air, and the primary air inlet tube that primary air is distributed in circuit and inner tube side wall connects It is logical, along the inner opening of central tube until the space of the inner opening of inner tube is primary air premixing cavity, primary air Premixing cavity connects with primary air distribution circuit, and primary air premixing cavity has one in one end of air-flow regulation bluff body Secondary air pre-mixing closes room and is separated into that left and right is two-part grid-like to help the flowing plate that is mixed;The circuit of inner and outer tubes is auxiliary air Circuit is distributed, auxiliary air distribution circuit connects with the secondary air inlet pipe on outer tube wall.
The present invention is the innovative structure that the structure for the sleeve burner commonly used according to existing industrial furnace is made Improvement and adjusting performance, add auxiliary air distribution circuit and backflow flue gas distribution circuit, and anterior mixed combustion sky Between, and set support spinning disk to adjust the eddy flow degree of air-flow at annular channel outlet, and air-flow regulation bluff body is arranged at The exit of gradual combustor.So, coal gas is sprayed with primary air swirl injection in primary air premixing cavity shape with direct current Into the uniform air-flow of initial mixing, the membranaceous uniform air-flow of initial mixing of annular is formed through air-flow regulation bluff body forward, is being mixed Central backflow is formed in combustion space, realizes that the stable of high-velocity combustion air-flow burns under pre- heat effect at it, now secondary sky Gas blowout, which goes out air-flow, can complete afterburning to combustion-gas flow in time(Realize completely burned), meanwhile, backflow flue gas is existed with cyclone mode The surrounding of combustion-gas flow is continuously added and reduces ignition temperature in time.Stepped mixing burning between combustion air and coal gas reaches The generation of nitrogen oxides effectively in control combustion process, the height of the backflow effectively regulation ignition temperature of low-temperature flue gas, reaches high Effective utilization of temperature section heat energy.Because backflow flue gas can effectively adjust ignition temperature, exhaust gas temperature can pass through air preheater And further reduce, energy-saving effect is more prominent.It is therefore preferable that the air-fuel ratio and combustion intensity of gradual combustor and effectively control Ignition temperature and formation of nitrogen oxides are made.This temperature control, low nitrogen, the burner of energy-conservation are used on industrial furnace, just Ignition temperature can be rationally controlled to be realized with effectively reducing the discharge capacity of nitrogen oxides on the premise of safety and stability burning is realized Fuel is saved with reducing the pollution to atmospheric environment on the premise of investment reduction.
Brief description of the drawings
Fig. 1 is the sectional front view of the present invention.
Fig. 2 is Fig. 1 of the present invention Section A-A view.
Embodiment
The embodiment of the present invention is elaborated below in conjunction with accompanying drawing.
As shown in Figures 1 and 2, the present invention includes one end closing, the combustion chamber 1 of one end open, in the openend of combustion chamber It is equipped with mixed combustion space 8, one end closing in mixed combustion space, another end opening, the openend in mixed combustion space and combustion The openend connection of room is burnt, the openend of combustion chamber is air stream outlet, is had on the blind end in mixed combustion space through combustion chamber Blind end put in the gradual combustor that combustion chamber connects with mixed combustion space, gradual combustor passes through the blind end of combustion chamber The one end for putting in combustion chamber is the inner, and the other end is outer end, and it is inner outer that gradual combustor is looped around in the blind end of combustion chamber The backflow flue gas distribution circuit 5a in week, backflow flue gas distribute circuit and stretching burning are communicated with the outer shroud close to outer wall of combustion chamber The backflow flue gas inlet tube 5 of room, it is communicated between backflow flue gas distribution circuit 5a and mixed combustion space 8 along gradual combustor Hold the uniform multiple backflow flue gas bleed pipe 5b in periphery;Gradual combustor is by central tube 2a, inner tube 2b and outer tube 2c to introversion Connect together with one heart successively outside, the outer end of inner tube is stretched out in the outer end of central tube, and the outer end of outer tube, outer tube are stretched out in the outer end of inner tube Outer end stretch out the blind end of combustion chamber, form arranged in step shape has the concentric tubes structure of circuit each other;Inner tube and outer The outer end of pipe is in closed, and the inner of inner and outer tubes is openning shape, and the inside and outside both ends of central tube are open, central tube Multiple internal layer support spinning disk 3b, the adjacent internal layer support spinning disk 3b of each two are evenly equipped with circuit between inner and inner tube Between gap be primary air ejiction opening 3c, be evenly equipped with multiple outer support eddy flows in the circuit between the inner of inner and outer tubes Gap between piece 4b, the adjacent outer support spinning disk 4b of each two is auxiliary air ejiction opening 4c, the inner opening of inner tube There is concentric air-flow regulation bluff body 7;Central tube is gas entry pipe, and the inner of central tube is the interior extreme direction to inner tube in gradual Contraction-like gas port, the circuit between central tube and inner tube distribute circuit 3a, primary air distribution circuit for primary air Connect with the primary air inlet tube 3 in inner tube side wall, along the inner opening of central tube until the inner opening of inner tube Space is primary air premixing cavity 6, and primary air premixing cavity connects with primary air distribution circuit, primary air premixing Room have in one end of air-flow regulation bluff body by primary air premixing cavity be separated into left and right it is two-part it is grid-like help it is mixed Homogenizing plate 6a;The circuit of inner and outer tubes is that auxiliary air distributes circuit 4a, and auxiliary air is distributed on circuit and outer tube wall Secondary air inlet pipe 4 connects.
Described combustion chamber 1 is to build or pour into a mould resistant to elevated temperatures refractory material is formed one in the shell that heat-resisting steel sheet and plate is welded by laying bricks or stones End seal closes the cylinder of another end opening, material, thickness and the shape of refractory material, depending on ignition temperature and burner Thermic load.
Described internal layer support spinning disk 3b, outer support spinning disk 4b is by the heat resisting steel no less than four, peripheral, oblique Platysome made of plate, inclined angle are determined that the both ends of internal layer support spinning disk are solid respectively by the swirl strength of corresponding air-flow It is scheduled on central tube and inner tube, the both ends of outer support spinning disk are separately fixed in inner and outer tubes.
The described flowing plate 6a that is mixed that helps is by the equidistant orthogonal gridiron formed of a plurality of heat-resisting steel disc, is vertically mounted on In primary air premixing cavity 6.
Described air-flow regulation bluff body 7 is cone, and the vertex of a cone of cone is placed in the inner opening center of inner tube, circular cone The center subtended angle of body is 60 °~90 ° angles.
Described air-flow regulation bluff body 7 is to tamp manufactured cone with castable refractory cast in heat-resisting steel sheel.
When it is implemented, coal gas is by the inner gas port of gas entry pipe, the entrance in the form of direct current sprays is once empty Gas premixing cavity 6, and primary air enters primary air distribution circuit 3a via primary air inlet tube 3, then by by once Air ejiction opening 3c enters primary air premixing cavity with eddy flow or direct current spray pattern, mixes and is formed in this two kinds of air-flows Initial mixing air-flow, it is mixed flowing plate 6a by helping herein and becomes more uniform air flow method flow field;Initial mixing air-flow after It is continuous to be formed annular membranaceous initial mixed by the effect of air-flow regulation bluff body 7 in the exit of primary air premixing cavity 6 forward Uniform air-flow is closed, the flow field structure with Central backflow area is formed in mixed combustion space 8, high quick burning is realized under its effect The steady air flow flow field of burning;Now, auxiliary air enters auxiliary air distribution circuit 4a via secondary air inlet pipe 4, then Sprayed from auxiliary air ejiction opening 4c and enter mixed combustion space 8, in time with being fired by the stabilization of realization of air-flow regulation bluff body 7 The initial mixing air-flow of burning meets and completes the aftercombustion effect to combustion-gas flow(Realize completely burned);Meanwhile the cigarette that flows back Gas enters backflow flue gas distribution circuit 5a via backflow flue gas inlet tube 5, then through backflow flue gas bleed pipe 5b with direct current or eddy flow Mode be continuously added in the surrounding of combustion-gas flow, and in time with the completion in mixed combustion space 8 or the burning completed Air-flow is mutually mixed, and gradually reduces the integral combustion temperature in flow field.So, exist via the coal gas and combustion air of the burner The combustion process that temperature-controllable is completed while sufficient stepped mixing burning is realized, realizes nitrogen oxides in combustion process Growing amount effective control also reached a high temperature while effectively regulation ignition temperature because employing the backflow of low-temperature flue gas Effective utilization of section heat energy.Because backflow flue gas can effectively adjust ignition temperature, exhaust gas temperature can by air preheater and Further reduce, energy-saving effect is more prominent.Therefore, filled on industrial furnace using the burning of this temperature control, low nitrogen, energy-conservation Put, it is possible to according to the concrete structure and purposes of different gas component and composition, and industrial furnace, meeting technique use On the premise of temperature requirement, further selection and optimization gas volume, once with auxiliary air amount and backflow flue gas amount and passes through The regulation of implementation process is finally completed effective control of ignition temperature and formation of nitrogen oxides, in addition, the backflow of flue gas is being dropped While low combustion temperature, moreover it is possible to the reasonable layout in combustion-gas flow flow field is realized, and can be with the heat utilization space outside burner With reference to being uniformly distributed for the flue gas flow field for conditionally realizing heat utilization space.Using this coal gas of the present invention(Combustion gas), air The energy-saving combustion apparatus of stepped mixing, stable flame, control ignition temperature with reducing nitrogen oxides is realized between backflow flue gas, Improving the structure space with combustion chamber or even heat utilization device can also be effectively reduced while optimization combustion process.
The present invention is that the energy at combustion process high temperature end is utilized with the mode of low-temperature flue gas reflowed combustion, is burnt realizing While the reasonable control of temperature, the heat of temperature end is fully used, reaches the purpose effectively realized and save fuel.By The generation of nitrogen oxides, further by the way of fractional combustion, nitrogen oxygen in flue gas are also inhibits in the reduction of ignition temperature The content of compound can further decline.Therefore, the present invention proposes a kind of burner to complete the flue gas of gas fuel combustion Reflowed combustion and two unique combustion processes of fractional combustion, fuel-saving while reduce the content of nitrogen oxides, really Realize the efficient of combustion apparatus, energy-conservation and the technical goal of environmental protection.And through multiple test and practical application repeatedly, achieve aobvious The effect of work, because the amount for saving fuel depends on ignition temperature and the difference of technological temperature, the bigger energy-saving effect of difference is better, And amount of nitrogen oxides depends on the height of temperature and the oxygen debt degree of fractional combustion, applicable cases of the invention are as follows:With When on to aluminium melting furnace, ignition temperature can be made to drop to 1100 DEG C from 1850 DEG C, the saving of its energy can reach original 50%, And corresponding amount of nitrogen oxides can be reduced to 300ppm or so from above and below 3000ppm;When using on destructive distillation gas heating furnace, Ignition temperature can be made to drop to 800 DEG C from 1300 DEG C, up to 30% or so, nitrous oxides concentration can be from 2000ppm for the saving of its energy 200ppm or so is reduced to up and down, more important is the reduction due to ignition temperature, the Pintsch process amount of its gas can drastically subtract It is few, effectively reduce the dosage of distillation process gas.
Obvious, industrial furnace wants meet the requirement of environmental protection and energy conservation object, is filled using the burning of this temperature control, low nitrogen, energy-conservation It is inevitable choice to put, because the burner has extremely strong combustion adaptive and the extensive scope of application, and realizes work The low nitrogen burning and energy-saving combustion of industry stove, there are more considerable economic benefit and social benefit.

Claims (6)

1. a kind of burner of smoke backflow indole energy low with the temperature control of Staged Premixed Combustion, including one end closing, one end are opened The combustion chamber of mouth(1), it is characterised in that the openend of combustion chamber is built-in with mixed combustion space(8), the one of mixed combustion space End seal is closed, and another end opening, the openend in mixed combustion space connects with the openend of combustion chamber, and the openend of combustion chamber is gas Flow export, there is the blind end through combustion chamber to put in combustion chamber on the blind end in mixed combustion space and connected with mixed combustion space Gradual combustor, gradual combustor puts in one end of combustion chamber as the inner through the blind end of combustion chamber, and the other end is outer end, There is the backflow flue gas distribution circuit for being looped around gradual combustor the inner periphery in the blind end of combustion chamber(5a), backflow flue gas distribution Circuit is communicated with the backflow flue gas inlet tube for stretching out combustion chamber on the outer shroud close to outer wall of combustion chamber(5), backflow flue gas distribution Circuit(5a)With mixed combustion space(8)Between be communicated with along the uniform multiple backflow flue gas in gradual combustor the inner periphery and spray Pipe(5b);Gradual combustor is by central tube(2a), inner tube(2b)And outer tube(2c)To connecting together with one heart successively from inside to outside, The outer end of inner tube is stretched out in the outer end of central tube, and the outer end of outer tube is stretched out in the outer end of inner tube, and the envelope of combustion chamber is stretched out in the outer end of outer tube Closed end, form the concentric tubes structure for having circuit each other of arranged in step shape;The outer end of inner and outer tubes is in closed, interior The inner of pipe and outer tube is openning shape, and the inside and outside both ends of central tube are open, the circuit between the inner of central tube and inner tube Inside it is evenly equipped with multiple internal layer support spinning disks(3b), the adjacent internal layer support spinning disk of each two(3b)Between gap for once Air ejiction opening(3c), multiple outer support spinning disks are evenly equipped with the circuit between the inner of inner and outer tubes(4b), each two Adjacent outer support spinning disk(4b)Between gap be auxiliary air ejiction opening(4c), the inner opening of inner tube has concentric Air-flow adjusts bluff body(7);Central tube is gas entry pipe, and the inner of central tube is the interior extreme direction to inner tube in gradually tapering up shape Gas port, circuit between central tube and inner tube distributes circuit for primary air(3a), primary air distribution circuit and interior Primary air inlet tube in pipe side wall(3)Connection, along the inner opening of central tube until the sky of the inner opening of inner tube Between be primary air premixing cavity(6), primary air premixing cavity and primary air distribution circuit connect, and primary air is pre-mixed Room have in one end of air-flow regulation bluff body by primary air premixing cavity be separated into left and right it is two-part it is grid-like help it is mixed Homogenizing plate(6a);The circuit of inner and outer tubes is that auxiliary air distributes circuit(4a), auxiliary air distribution circuit and outer tube wall On secondary air inlet pipe(4)Connection.
2. the burner of smoke backflow according to claim 1 indole energy low with the temperature control of Staged Premixed Combustion, it is special Sign is, described combustion chamber(1)Build or pour into a mould what resistant to elevated temperatures refractory material was formed in the shell being welded for heat-resisting steel sheet and plate by laying bricks or stones Close the cylinder of another end opening in one end.
3. the burner of smoke backflow according to claim 1 indole energy low with the temperature control of Staged Premixed Combustion, it is special Sign is that described internal layer supports spinning disk(3b), outer support spinning disk(4b)By no less than four, peripheral, oblique it is heat-resisting Platysome made of steel plate, the both ends of internal layer support spinning disk are separately fixed on central tube and inner tube, outer support spinning disk Both ends are separately fixed in inner and outer tubes.
4. the burner of smoke backflow according to claim 1 indole energy low with the temperature control of Staged Premixed Combustion, it is special Sign is that described helps the flowing plate that is mixed(6a)It is by the equidistant orthogonal gridiron formed of a plurality of heat-resisting steel disc, right angle setting In primary air premixing cavity(6)It is interior.
5. the burner of smoke backflow according to claim 1 indole energy low with the temperature control of Staged Premixed Combustion, it is special Sign is that described air-flow adjusts bluff body(7)For cone, the vertex of a cone of cone is placed in the inner opening center of inner tube, circle The center subtended angle of cone is 60 °~90 ° angles.
6. the burner of smoke backflow according to claim 5 indole energy low with the temperature control of Staged Premixed Combustion, it is special Sign is that described air-flow adjusts bluff body(7)To tamp manufactured cone with castable refractory cast in heat-resisting steel sheel.
CN201610691832.1A 2016-08-19 2016-08-19 The burner of smoke backflow indole energy low with the temperature control of Staged Premixed Combustion Active CN106196056B (en)

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